Tokin TokinArc YMENS-300R User manual

2
InstructionManualYMENS-300R/308R/500R/508R/250RA
YMES-500W/508W/500W(WaterNozzle)/500AW
YMENS-500W(WithWireClamp)/508W(WithWireClamp)ACC-308RR/308RX
TK-308RR/308RX/308RS
TK-508RR/508RX/508RS
TK-309R1
SRCT-308R
WeldingTorchforMOTOMANRobot
TC1502T01-1
MOTOMANRobot
February,2015Ver.1.0FirstEdition2015.3.000Please read this instruction manual
before using the product.
Please be sure to deliver this instruction manual
to the end user of this product.

1
NotesregardingsafetyContents1.Specifications2.ModelNotation3.Connectionofthetorch4.ReplacetheTipBody5.ReplacetheInnerTube6.ReplacetheLiner7.AdjusttheLinerlengthofcableassy8.OutlinedrawingandPartsListYMENS-300R/308R/500R/508R/250RAYMES-500W/508W/500W(WaterNozzle)/500AW
YMENS-500W(WithWireClamp)/508W(WithWireClamp)
ACC-308RR/308RXTK-308RR/308RX/308RSTK-508RR/508RX/508RSTK-309R1SRCT-308R......................................................... 2
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9.PowerCable..................................................................
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2
NotesregardingsafetyContents1.Specifications2.ModelNotation3.Connectionofthetorch4.ReplacetheTipBody5.ReplacetheInnerTube6.ReplacetheLiner7.AdjusttheLinerlengthofcableassy8.OutlinedrawingandPartsListYMENS-300R/308R/500R/508R/250RAYMES-500W/508W/500W(WaterNozzle)/500AW
YMENS-500W(WithWireClamp)/508W(WithWireClamp)
ACC-308RR/308RXTK-308RR/308RX/308RSTK-508RR/508RX/508RSTK-309R1SRCT-308R 9.PowerCableە
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L C                                                                    
                        
L K                                                      
L                                                      
L K                                                 F            
                                  
L C                                                             
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                                                              
 G                                                            
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C                                                                 
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                                                                
                                                   
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              
                                           
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C                                  M                             
        G  G  
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L      M M                                                         
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               M M                                               
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                                                                 
L K                                                             
L K                                                               
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L N                                                            
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L                                  O                        
F                      P P         O    P P                                 
            Q     E          E            R                           
                                       E                         
                             M                     P P F  O                
                                                              
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                                                        G        
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S                                                               
             J S             
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T                                                           
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    J K K                               J K K                
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U V W X Y V Z [ Y V \ ] Z ^ V W V _ ` W Z Y X a Z _ [ ` W b V c [ Y V X W _ ` d Z ^ V e V f ] _ ` d
Z [ Y a ^ g
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F                                  G                         
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F                                  G                             
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F                                                                
                                                                 
             G            G                           
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B
                                                    E          
                                          G      
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h              J  F S i J  h J 
B
 F J S                               
                   F             G                                   
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B
 F J S                     
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jg k Y V a \ X Z _ [ ` W c [ Y W \ c V Z l
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P P S J  N m  N T
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K N  n P P                                       
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3
[1]SpecificationsYMENSTorchModelYMENS-300RYMENS-500RYMENS-308RYMENS-508RYMENS-250RAguidanceMechanicalMechanicalMechanicalMechanicalMechanicalRatedCurrentＡ
350(CO2)/300(MAG)500(CO2)/350(MAG)350(CO2)/300(MAG)500(CO2)/350(MAG)250(MIG)
DutyCycle％6060606060ApplicableWireSizemm(0.8)〜1.21.2〜(1.6)(0.8)〜1.21.2〜(1.6)(1.0)〜1.2CoolingMethodAirCooledAirCooledAirCooledAirCooledAirCooledcableLengthm0.8〜2.00.8〜2.00.8〜2.00.8〜2.00.8〜2.0YMES,YMENSTorchModelYMES-500WYMES-508WYMES-500W
(Water-coolednozzle)
YMES-500AWYMENS-500W
(Withwireclamp)
YMENS-508W
(Withwireclamp)
guidanceMechanicalMechanicalMechanicalMechanicalMechanicalMechanicalRatedCurrentＡ
500(CO2)/400(MAG)500(CO2)/400(MAG)500(CO2)/400(MAG) 300(MIG) 500(CO2)/400(MAG)500(CO2)/400(MAG)
DutyCycle％808080508080ApplicableWireSizemm1.2〜(1.6)1.2〜(1.6)1.2〜(1.6)1.2〜(1.6)1.2〜(1.6)1.2〜(1.6)CoolingMethodWaterCooledWaterCooledWaterCooledWaterCooledWaterCooledWaterCooledcableLengthm0.8〜2.00.8〜2.00.8〜2.00.8〜2.00.8〜2.00.8〜2.0ACC,TK,SRCTTorchModelACC-308RRACC-308RXTK-308RRTK-308RXTK-308RSguidanceMechanicalMechanicalMechanicalMechanicalMechanicalRatedCurrentＡ
350(CO2)/300(MAG)350(CO2)/300(MAG)350(CO2)/300(MAG)350(CO2)/300(MAG)350(CO2)/300(MAG)
DutyCycle％6060606060ApplicableWireSizemm(0.8)〜1.2(0.8)〜1.2(0.8)〜1.2(0.8)〜1.2(0.8)〜1.2CoolingMethodAirCooledAirCooledAirCooledAirCooledAirCooledcableLengthm0.8〜5.00.8〜5.00.8〜5.00.8〜5.00.8〜5.0TorchModelTK-508RRTK-508RXTK-508RSTK-309R1SRCT-308RguidanceMechanicalMechanicalMechanicalMechanicalMechanicalRatedCurrentＡ
500(CO2)/400(MAG)500(CO2)/400(MAG)500(CO2)/400(MAG)350(CO2)/300(MAG)350(CO2)/300(MAG)
DutyCycle％6060606060ApplicableWireSizemm1.2〜(1.6)1.2〜(1.6)1.2〜(1.6)(0.8)〜1.2(0.8)〜1.2CoolingMethodAirCooledAirCooledAirCooledAirCooledAirCooledcableLengthm0.8〜5.00.8〜5.00.8〜5.00.8〜5.00.8〜5.0Remark 1:Typeofshieldinggas  CO2---CO2100%MAG---CO220%;Argon80%MIG---Argon100%2:Typeofelectrode SolidandFluxcoredwire[2]ModelNotationYMENS-300R-N14(Specialmentionitem)TorchModelYMENS-300R YMENS-508RYMENS-308R YMENS-250RAYMENS-500R RobotModelN14……MA1400N19……MA1900YMENS

4
[4]ReplacetheTipBody
« ¬  ® ¯ ° ± ² ³ ° ² ´ µ ¶ · ¸ ¹ ± ´ ² ³ º ± ¯ ° ¬ ® ³ ´ » ¸ º ¼ º ½ ° ¸ ¶ ¹ ³ ° º ² º ¬ ¸  µ º ² ² ° ¯ ´ ¬ ½ ¾
¿ ° ° µ ² ³ ° ² ´ µ ¶ · ¸ ¹ ² ´ ½ ³ ´ ² ° ¬ ° ¸ ² · ² ³ ° ² · ¯ ® ³ ¶ · ¸ ¹ º À À ² ³ ° ² ´ ¼ ° » · ¯ À · ¬ ½ ° ¯ À ´ » ° ¾
[3]Connectionofthetorch
Á Â Ã Ä Å Ä Ä Æ Ä Ã
Ç È Ã É Ê Ë Ì Í Î Ä
φ20
φ
Ï Ð
Ì Ñ Ê È Ñ Ä
Ò Ó Ô Õ Ö Ô × Ø Ù Ú
ÛÆ Ì Ü Ý Ä Ã
A221.5
11678
YMENS-500W(WithWireClamp)-N14(Specialmentionitem)TorchModelYMES-500WYMES-508WYMES-500W（WaterNozzle）YMES-500AWYMENS-500W（WithWireClamp）YMENS-508W（WithWireClamp）RobotModelN14……MA1400N19……MA1900YMES/YMENS ACC,TK,SRCTACC-308RR-N-1.3SCTorchModelACC-308RRACC-308RXTK-308RRTK-308RXTK-308RSRobotModelN…
YASUKAWAMOTOPACtypePANASONICtype
D…DAIHENdirectconnectiontypeDD…DAIHENCMRE-741*1typeー…Earlierstanderdtype*2AD…TOKINadaptertypeBZ…BINZELadaptertype*1IfusingtheDL350,pleasespecifyseparately.*2Ifusingtheearlierstandardtypes,thenaspecialadapterisneeded.OptionSC…Intemalshocksensorwire ー…None TK-508RRTK-508RXTK-508RSTK-309R1SRCT-308RPleasespecifythecablelengthinmeters

5
[5]ReplacetheInnerTube
Þ ³ ° ¬ ´ ¬  ´ ¸ ° · » ² ³ ° ´ ¬ ¬ ° ¯ ² ß ¶ ° ³ º  ¶ ° ° ¬ ± · ¯ ¬ à ¯ ° µ À º ® ° ² ³ ° ´ ¬ ¬ ° ¯ ² ß ¶ ° ¾
PartsNoModelLmmYEA003013YMENS-300R174.5YEA003812YMENS-308R262.5YEA005013YMENS-500R188.5YEA005812YMENS-508R276.5YEA002514YMENS-250RA158.7PartsNoModelLmm016505ACC-308RR/ACC-308RX270016053TK-308RR/TK-308RX335016053TK-308RS269016053TK-508RR/TK-508RX/TK-508RS335016053TK-309R12303001004SRCT-308R410.5PartsNoModelLmmYEW005013YMES-500W184.5YEW005813YMES-508W261.6YEW005013YMES-500W（水筒ノズル）184.5YEW005046YMES-500AW200.5YEW005013YMENS-500W（ワイヤクランプ付）184.5YEW005812YMENS-508W（ワイヤクランプ付）261.6LL[6]ReplacetheLiner
á ° µ À º ® ° ² ³ ° À ´ ¬ ° ¯ ¶ ¹ » · À À · ± ´ ¬ ½ ² ³ ° µ ¯ · ® ° ¸ ß ¯ ° à ± ³ ° ¬ ± ´ ¯ ° » ° ° ¸ ´ ¬ ½ ´  ¬ · ²  ¼ · · ² ³ ¾ â ³ ° À ´ ¬ ° ¯ ¼ º ¹ ¶ ° ® À · ½ ½ ° ¸ ± ´ ² ³ ± ´ ¯ °  ³ · ã ´ ¬ ½  à ¯ ß  ²
· ¯ ¸ º ¯ ² ¾
①Removethetorchcable.②Unscrewthebolt.Pullouttheliner.⑤Pullthelineroutandcutoffthesamelength"L"atthefront.③Insertthenewlinerfullyintothecable.④Measurethelength"L"whichprotrudesfromtheend.⑥Insertthenewlengthadjustedlinerintothecable.Screwthebolt.O-ringattheendofthelinerpreventsgasleaks.LL

6
[7]Adjustthelinerlengthofcableassy Adjustthelinerlengthaccordinglytothetablesbelow.ModelLmmYMENS-300R73YMENS-308R73YMENS-500R73YMENS-508R73YMENS-250RA73ModelLmmACC-308RR/ACC-308RXTK-308RR/TK-308RX/TK-308RSTK-508RR/TK-508RX/TK-508RSTK-309R1/SRCT-308R0ModelLmmYMES-500W73YMES-508W73YMES-500W（WaterNozzle）73YMES-500AW73YMES-500W（WithWireClamp）12YMES-508W（WithWireClamp）12LCuttingtheLiner

7
NoPartNOPartsName７７〜〜〜〜〜〜〜〜〜〜 NoPartNOPartsName
[8]Outlinedrawing&Billofmaterial

8
NoPartNOPartsNameYMENS-300R/308R/500R/508R/250RA Parts List
1-1
1-2
2-1
2-2
2-3
2-4
3-1
3-2
3-3
4-1
4-2
4-3
4a
4b
4-1+4a
4-2+4b
4-3
5-1
5-2
5-3
6-1,７6-2,７6-3,7
7
5-1,6-1,7
5-1,6-2,7
5-2,6-1,7
5-2,6-2,7
002005
002001
002002
002003
002017
002004
002504
001002
001003
001001
YEA002511
003002
003001
Y902ALW10
004002
004001
031103
255406
255407
004004
004008
031103-01
016051
016403
Y102ALW04
YEA003012
3001043
YEA002513
Y0000FP10
YEA003011
3001042
YEA005011
YEA005811
Tip N-0.8mm
Tip N-0.9mm
Tip N-1.0mm
Tip N-1.2mm
Tip N-1.4mm
Tip N-1.6mm
Tip N-MIG1.2mm
Nozzle N-16 73L
Nozzle N-12 73L
Nozzle N-19 88L
YMENS-250RA Nozzle
Orifice N-S
Orifice N-L
Nozzle Sleeve
Insulation Tube N-S
Insulation Tube N-L
CSA Insulation Tube
Wave Washer S
Wave Washer L
N Insulation Tube S(With Wave Washer)
N Insulation Tube L(With Wabe Washer)
CSA Insulation Tube L
TK-308RR Tip Body
TK-508RR Tip Body
YMST-0102ALW-04 Tip Body
YMES-300R/500R Torch Body(Without Tip body)
YMES-308R/508R Torch Body(Without Tip body)
YMENS-250RA Torch Body(Without Tip body)
O Ring 4D P-10
YMES-300R Torch Body(With Tip body)
YMES-308R Torch Body(With Tip body)
YMES-500R Torch Body(With Tip body)
YMES-508R Torch Body(With Tip body)
8-1
8-2
8-3
8-4
8-5
1〜8-1
1〜8-2
1〜8-3
1〜8-4
1〜8-5,25
9
10
11
12
13
14
15
16
17
9〜18
19
20
21,22-1 〜24
21,22-1 〜24
21,22-2 〜24
21,22-2 〜24
22-1
22-2
23
24
25
YEA003013
YEA003812
YEA005013
YEA005812
YEA002514
YEA003010
YEA003810
YEA005010
YEA005810
YEA002510
YEA000018
3001024
YM0980009
YM0980012
3001025
3001023
3001023-0001
YEA000014
YEA000015
YME000017
YEA000020
YM1304170
YM1304171
YEA14T025
YEA19T025
YEA14T029
YEA19T029
016076
0443013
036035
YB0312082
YEA002512
YMES-300R Inner Tube
YMES-308R Inner Tube
YMES-500R Inner Tube
YMES-508R Inner Tube
YMENS-250RA Inner Tube
YMES-300R Torch Body Assy
YMES-308R Torch Body Assy
YMES-500R Torch Body Assy
YMES-508R Torch Body Assy
YMENS-250RA Torch Body Assy
YSRC Clamp Block Assy
Hose Clamp 286-7R
YMST-9800-09 Ring
YMST-9800-12 Rubber Boots
Hose Clamp 455-7R
SRC Jumper Cable
SRC Jumper Cable (60SQ)
YME Insulation Spacer
YME Insulation Sleeve
YME Insulation Cover (S-type)
YMES T-axis Unit (S-type)
SRC Clamp Block Cover
SRC Casing Cover
YMES Cable Assy (EA1400N-S12)
YMES Cable Assy (EA1900N-S12)
YMES Cable Assy (EA1400N-S12)AL
YMES Cable Assy (EA1900N-S12)AL
Liner308RR/309R1-N-1.3m(With Liner O ring)
Pura Liner308RR/309R1-N-1.3m(With Liner O ring)
Liner O ring(S-4)
YMENS Gas Hose N
Guide
NoPartNOPartsName

9
NoPartNOPartsNameNoPartNOPartsName（）
〜〜〜〜
〜〜〜〜〜〜
ββββ 〜〜
WaterCooledNozzle

10
NoPartNOPartsNameNoPartNOPartsNameYMES-500W/508W/500W（Water Nozzle）/500AW Parts List
1-1
1-2
2-1
2-2
2-3
2-4
3-1
3-2
3-3
4-1
4-2
5
6
7
8
9
10-1
10-2
11-1
11-2
11-3
1〜11-1,12〜14
1〜11-2,12〜14
1〜5,7〜11-1,12〜14
1〜5,7〜11-3,12〜14
12
13
14
15
002003
002017
002004
023406
023409
034115
034116
061450
KW0205061
034120
034121
Y902ALW10
034135
CT9908192
061445
061447
061449
061448
061440
YEW005011
YEW005811
YEW005013
YEW005813
YEW005046
YEW005010
YEW005810
YEW005020
YEW005045
Y0000FP10
Y90201009
Y90201015
Y90201016
Tip N-1.2mm
Tip N-1.4mm
Tip N-1.6mm
Tip D MIG-1.2mm
Tip D MIG-1.6mm
NEWβ/WX Nozzle 16mm
NEWβ/WX Nozzle 19mm
WX451/452 Water Nozzle
KWST-500AW Water Nozzle
NEWβ/WX Orifice
WX Water Nozzle Orifice
YMST-9902ALW-10 Nozzle Sleeve
NEWβ/WX Tip Adapter
KWST-500AW Tip Body
WX Senter Ceramic
WX451/452 Nozzle Adapter
WX451/452 Nozzle Spacer(With O ring1015,1016)
WX451/452 Nozzle Nut
WX451/452 Cover Rubber
YMES-500W Torch Body(With O ring 1009,1015,4D-P10)
YMES-508W Torch Body(With O ring 1009,1015,4D-P10)
YMES-500W Inner Tube
YMES-508W Inner Tube
YMES-500AW Inner Tube
YMES-500W Torch Body Assy
YMES-508W Torch Body Assy
YMES-500W(Water Nozzle) Torch Body Assy
YMES-500AW Torch Body Assy
O ring 4D-P10 O ring 1009 O ring 1015 O ring 1016 16
17
18
19
20
21
22
23
24
25
26
27
16 〜28
29 〜34
30
31
32
33
34
YEA000018
3001024
YM0980009
YM0980012
3001025
3001023-0001
YEA000014
YEA000015
YEW000015
YEW000012
YM1304170
YM1304171
YEW000010
YEW14T015
YEW19T015
YEW14T017
YEW19T017
YEW14T019
YEW19T019
016076
016126
0443013
036035
YB0312082
OS04-04D
YJ9905200
YSRC Clamp Block
Hose Clamp 286-7R
YMST-9800-09 Ring
YMST-9800-12 Rubber Boots
Hose Clamp 455-7R
SRC Jumper Cable (60SQ)
YME Insulation Spacer
YME Insulation Sleeve
YSRCW Insulation Cover
YSRCW Water hose Assy (2pieces)
SRC Clamp Block Cover
SRC Casing Cover
YMES-500W T-axis Unit
YMES-500W Cable Assy (EA1400N-S12)
YMES-500W Cable Assy (EA1900N-S12)
YMES-500W Cable Assy (EA1400N-S16)
YMES-500W Cable Assy (EA1900N-S16)
YMES-500AW Cable Assy (EA1400N-AL)
YMES-500AW Cable Assy (EA1900N-AL)
Liner308RR/309R1-N-1.3m(With Liner O ring)
Liner308RR-N-1.3m 1.6(With Liner O ring)
Plastic Liner308RR-N-1.3m 1.6(With Liner O ring)
Liner O ring(S-5)
YMENS Gas Hose N
O ring(4D S-4)
Tip removal tool

11
YMENS-500W（With Wire Clamp）YMENS-508W（With Wire Clamp）NoPartNOPartsNamePartsNameNoPartNONoPartNOPartsName002003
002017
002004
034115
034116
034120
034135
061445
061447
061449
061448
061440
YEW005011
YEW005811
1
2-1
2-2
3
4
5
6
7
8
9
10
Tip N-1.2mm
Tip N-1.4mm
Tip N-1.6mm
NEWβ/WX Nozzle 16mm
NEWβ/WX Nozzle 19mm
NEWβ/WX Orifice
NEWβ/WX Tip Adapter
WX Senter Ceramic
WX451/452 Nozzle Adapter
WX451/452 Nozzle Spacer(With O ring1015,1016)
WX451/452 Nozzle Nut
WX451/452 Cover Rubber
YMES-500W Torch Body(With O ring 1009,1015,4D-P10)
YMES-508W Torch Body(With O ring 1009,1015,4D-P10)
YEW005013
YEW005813
YEW005010
YEW005810
Y0000FP10
Y90201009
Y90201015
Y90201016
YEA000018
3001024
YM0980009
YM0980012
3001025
3001023
11
1〜15
12
13
14
15
16
17
18
19
20
21
YMES-500W Inner Tube
YMES-508W Inner Tube
YMES-508W Torch Body Assy
YMES-500W Torch Body Assy
O ring 4D-P10 O ring 1009 O ring 1015 O ring 1016 YSRC Clamp Block
Assy
Hose Clamp 286-7R
YMST-9800-09 Ring
YMST-9800-12 Rubber Boots
Hose Clamp 455-7R
SRC Jumper Cable (60SQ)
YEA000029
YEA000015
YEW000052
YEW000014
YM1304170
YM1304171
YEW000050
016076
016126
036035
YB0312082
Y0000FP10
OS04-04D
22
23
24
25
26
27
16 〜28
29 〜34
30
31
32
33
34
YME Insulation Spacer for wire clamp
YME Insulation Sleeve
YSRCW Insulation Cover for wire clamp
YSRCW Water hose Assy for wire clamp×2
SRC Clamp Block Cover
SRC Casing Cover
YMES-500W T-axis Unit for wire clamp
YMES-500W Cable Assy for wire clamp
Liner308RR/309R1-N-1.3m(With Liner O ring)
Liner308RR-N-1.3m 1.6(With Liner O ring)
Liner O ring(S-4)
YMENS Gas Hose N
O ring(4D P-10)
O ring(4D S-4)
Parts List
NoPartNOPartsNamePartsNameNoPartNONoPartNOPartsName〜〜
〜
〜〜〜
〜〜

12
（）（）NoPartNOPartsNamePartsNameNoPartNONoPartNOPartsNameββββ〜 〜〜
×
NoPartNOPartsNamePartsNameNoPartNONoPartNOPartsNameRA3RN0090
RA3RN0100
RA3RN0110
RA3RN0120
RA3RN0130
RA3XN0090
RA3XN0100
RA3XN0110
RA3XN0120
RA3XN0130
002003
002005
002001
002002
001002
001003
1
2
ACC-308RR-N-0.9
ACC-308RR-N-1.0
ACC-308RR-N-1.1
ACC-308RR-N-1.2
ACC-308RR-N-1.3
ACC-308RX-N-0.9
ACC-308RX-N-1.0
ACC-308RX-N-1.1
ACC-308RX-N-1.2
ACC-308RX-N-1.3
Tip N-1.2
Tip N-0.8
Tip N-0.9
Tip N-1.0
Nozzle N-16
Nozzle N-12
003002
004002
255406
004004
016503
016504
016501
3002032
016500
3002033
Y0000FP10
3002014
3002013
3002012
016052
016505
3
4
4a
4+4a
5
6
7-1
7-2+8
5〜7-1
5〜7-2+8
8
9
10
11
12
13
Orifice N-S
Insulation Tube N-S
Wave Washer S
Insulation Tube N-S(W/Wave Washer)
ACC-308RR Tip Body
ACC-308RR Guide Tube
ACC-308RR Torch Body
YMES-308R Torch Body
ACC-308RR Torch Body(W/Tip Body)
ACC-308RX Torch Body(W/Tip Body)
O Ring 4D P-10
308RX Clamp Block Cover
308RX Clamp Block
308RX Clamp Body
308RR Insulation Spacer
ACC-308RR Inner Tube
016506
3002031
016N09
016N10
016N11
016N12
016N13
016076
016122
036035
033701
033108
031035
033742
3002011
3002030
1〜7-1+12+13
1〜7-2+8
14 〜20
15
16
17
18
19
20
9〜12
1〜7-2+8 〜13
ACC-308RR Torch Body Assy
ACC-308RX Torch Body Assy
308RR/309R1-N Power Cable 0.9m
308RR/309R1-N Power Cable 1.0m
308RR/309R1-N Power Cable 1.1m
308RR/309R1-N Power Cable 1.2m
308RR/309R1-N Power Cable 1.3m
308RR-N Liner 1.3m
308RR-N Liner 1.3m(0.9mm)
Liner O ring(S-4)
N/D Gas Hose Assy
Robotic Torch Cable Supporter
Liner Set Screw M4*4
Plug Gushioning Rubber
TK-308RX Clamp Body Assy
ACC-308RX Torch Assy
ACC-308RR-N/308RX-N Parts List

13
NoPartNOPartsNamePartsNameNoPartNONoPartNOPartsNameRT3RN0090
RT3RN0100
RT3RN0110
RT3RN0120
RT3RN0130
RT3RXN0090
RT3RXN0100
RT3RXN0110
RT3RXN0120
RT3RXN0130
RT3SN0090
RT3SN0100
RT3SN0110
RT3SN0120
RT3SN0130
002003
002005
002001
002002
1
TK-308RR-N-0.9
TK-308RR-N-1.0
TK-308RR-N-1.1
TK-308RR-N-1.2
TK-308RR-N-1.3
TK-308RX-N-0.9
TK-308RX-N-1.0
TK-308RX-N-1.1
TK-308RX-N-1.2
TK-308RX-N-1.3
TK-308RS-N-0.9
TK-308RS-N-1.0
TK-308RS-N-1.1
TK-308RS-N-1.2
TK-308RS-N-1.3
Tip N-1.2
Tip N-0.8
Tip N-0.9
Tip N-1.0
TK-308RR-N/308RX-N/308RS-N Parts List
2
3
4
4a
4+4a
5
6-1
6-2+7
6-3
5+6-1
5+6-2+7
5+6-3
7
8
9
10
8〜10
11
001002
001003
003002
004002
255406
004004
016051
016054
3001043
016044
016050
3001042
016043
Y0000FP10
3002014
3002013
3002012
3002011
016052
Nozzle N-16
Nozzle N-12
Orifice N-S
Insulation Tube N-S
Wave Washer S
Insulation Tube N-S(W/Wave Washer)
TK-308RR Tip Body
TK-308RR Torch Body(w/o Tip Body)
YMES-308R Torch Body(w/o Tip Body)
TK-308RS Torch Body(w/o Tip Body)
TK-308RR Torch Body(W/Tip Body)
YMES-308R Torch Body(W/Tip Body)
TK-308RS Torch Body(W/Tip Body)
O Ring 4D P-10
308RX Clamp Block Cover
308RX Clamp Block
308RX Clamp Body
TK-308RX Clump Body Assy
308RR Insulation Spacer
12
1〜6-1+11+12
1〜6-2+7
1〜6-2+7 〜12
1〜6-3+11+12
13 〜19
14
15
16
17
18
19
016053
016058
3001002
3002010
016045
016N09
016N10
016N11
016N12
016N13
016076
016122
036035
033701
033108
031035
033742
TK-308RR Inner Tube
TK-308RR Torch Body Assy
SRCT-308R Torch Body Assy
TK-308RX Torch Assy
TK-308RS Torch Body Assy
308RR/309R1-N Power Cable 0.9m
308RR/309R1-N Power Cable 1.0m
308RR/309R1-N Power Cable 1.1m
308RR/309R1-N Power Cable 1.2m
308RR/309R1-N Power Cable 1.3m
308RR-N Liner 1.3m
308RR-N Liner 1.3m(0.9mm)
Liner O ring(S-4)
N/D Gas Hose Assy
Robotic Torch Cable Supporter
Liner Set Screw M4*4
Plug Gushioning Rubber
NoPartNOPartsNamePartsNameNoPartNONoPartNOPartsName〜
〜〜〜〜
〜

14
NoPartNOPartsNamePartsNameNoPartNONoPartNOPartsName〜
〜
〜
〜〜〜
〜
NoPartNOPartsNamePartsNameNoPartNONoPartNOPartsNameRT5RN0090
RT5RN0100
RT5RN0110
RT5RN0120
RT5RN0130
RT5RXN0090
RT5RXN0100
RT5RXN0110
RT5RXN0120
RT5RXN0130
RT5SN0090
RT5SN0100
RT5SN0110
RT5SN0120
RT5SN0130
002003
002017
002004
1
TK-508RR-N-0.9
TK-508RR-N-1.0
TK-508RR-N-1.1
TK-508RR-N-1.2
TK-508RR-N-1.3
TK-508RX-N-0.9
TK-508RX-N-1.0
TK-508RX-N-1.1
TK-508RX-N-1.2
TK-508RX-N-1.3
TK-508RS-N-0.9
TK-508RS-N-1.0
TK-508RS-N-1.1
TK-508RS-N-1.2
TK-508RS-N-1.3
Tip N-1.2
Tip N-1.4
Tip N-1.6
001001
001010
003001
004001
255407
004008
016403
016404
3002043
016407
016400
3002042
016406
Y0000FP10
3002014
3002013
3002012
3002011
2
3
4
4b
4+4b
5
6-1
6-2+7
6-3
5+6-1
5+6-2+7
5+6-3
7
8
9
10
8〜10
Nozzle N-19mm 500A
Nozzle N-16mm 500A
Orifice N-L
Insulation Tube N-L
Wave Washer L
Insulation Tube N-L(W/Wave Washer)
TK-508RR Tip Body
TK-508RR Torch Body(w/o Tip Body)
TK-508RX Torch Body(w/o Tip Body)
TK-508RS Torch Body(w/o Tip Body)
TK-508RR Torch Body(W/Tip Body)
TK-508RX Torch Body(W/Tip Body)
TK-508RS Torch Body(W/Tip Body)
O Ring 4D P-10
308RX Clamp Block Cover
308RX Clamp Block
308RX Clamp Body
TK-308RX Clamp Body Assy
016052
016053
016401
3002040
016405
017N09
017N10
017N11
017N12
017N13
016126
036035
033701
033108
031035
033742
11
12
1〜6-1+11+12
1〜6-2+7 〜12
1〜6-3+11+12
13 〜19
14
15
16
17
18
19
308RR Insulation Spacer
TK-308RR Inner Tube
TK-508RR Torch Body Assy
TK-508RX Torch Assy
TK-508RS Torch Body Assy
508RR-N Power Cable 0.9m
508RR-N Power Cable 1.0m
508RR-N Power Cable 1.1m
508RR-N Power Cable 1.2m
508RR-N Power Cable 1.3m
508RR-N Liner 1.3m
Liner O ring(S-4)
N/D Gas Hose Assy
Robotic Torch Cable Supporter
Liner Set Screw M4*4
Plug Gushioning Rubber
TK-508RR-N/508RX/508RS-N Parts List

15
NoPartNOPartsNameNoPartNOPartsNameTK-309R1-N Parts List
1
2
3
4
4a
4+4a
5
6
5+6
7
RT9SN0090
RT9SN0100
RT9SN0110
RT9SN0120
RT9SN0130
023010
001013
003002
004002
255406
004004
036001
016047
016046
016048
TK-309R1-N-0.9
TK-309R1-N-1.0
TK-309R1-N-1.1
TK-309R1-N-1.2
TK-309R1-N-1.3
Contact Tip D-1.2
Nozzle N-16 63L
Orifice N-S
Insulation Tube N-S
Wave Washer S
Insulation Tube N-S(W/Wave Washer)
CS Tip Body A
TK-309R1 Torch Body(w/o Tip Body)
TK-309R1 Torch Body(W/Tip Body)
309R1 Insulation Spacer
8
1〜8
9〜15
10
11
12
13
14
15
016053
016049
016N09
016N10
016N11
016N12
016N13
016076
016122
036035
033701
033108
031035
033742
TK-308RR Inner Tube
TK-309R1 Torch Body Assy
308RR/309R1-N Power Cable 0.9m
308RR/309R1-N Power Cable 1.0m
308RR/309R1-N Power Cable 1.1m
308RR/309R1-N Power Cable 1.2m
308RR/309R1-N Power Cable 1.3m
308RR-N Liner 1.3m
308RR-N Liner 1.3m(0.9mm)
Liner O ring(S-4)
N/D Gas Hose Assy
Robotic Torch Cable Supporter
Liner Set Screw M4*4
Plug Gushioning Rubber
NoPartNOPartsNamePartsNameNoPartNONoPartNOPartsNameＯ〜〜〜〜〜

16
NoPartNOPartsNameNoPartNOPartsName〜〜
NoPartNOPartsNamePartsNameNoPartNONoPartNOPartsNameRS3RN0090
RS3RN0100
RS3RN0110
RS3RN0120
RS3RN0130
002003
002005
002001
002002
001002
001003
003002
004002
255406
004004
016051
3001043
Y0000FP10
3001002
YEA000018
3001024
YM0980009
YM0980012
3001025
3001023
016052
3001001
3001004
3000002
016N09
1
2
3
4
4a
4+4a
SRCT-308R-N-0.9
SRCT-308R-N-1.0
SRCT-308R-N-1.1
SRCT-308R-N-1.2
SRCT-308R-N-1.3
Tip N-1.2
Tip N-0.8
Tip N-0.9
Tip N-1.0
Nozzle N-16
Nozzle N-12
Orifice N-S
Insulation Tube N-S
Wave Washer S
Insulation Tube N-S(W/Wave Washer)
TK-308RR Tip Body
YMES-308R Torch Body
Ｏ-Ring 4D-P10
SRCT-308R Torch Body Assy
YSRC Clamp Block Assy
Hose Clamp 286-7R
YMST-9800-09 Ring
YMST-9800-12 Rubber Boots
Hose Clamp 455-7R
SRC Jumper Cable
308RR Insulation Spacer
SRC Unit Assy
SRCT-308R Inner Tube
SRCT-308R Torch Assy
308RR/309R1-N Power Cable 0.9m
SRCT-308R-N Parts List
5
6+7
7
1〜7
8
9
10
11
12
13
14
8〜15
16
1〜16
17 〜23
016N10
016N11
016N12
016N13
016076
016122
036035
033701
033108
031035
033742
YM1304170
YM1304171
308RR/309R1-N Power Cable 1.0m
308RR/309R1-N Power Cable 1.1m
308RR/309R1-N Power Cable 1.2m
308RR/309R1-N Power Cable 1.3m
308RR-N Liner 1.3m
308RR-N Liner 1.3m(0.9mm)
Liner O ring(S-4)
N/D Gas Hose Assy
Robotic Torch Cable Supporter
Liner Set Screw M4*4
Plug Gushioning Rubber
SRC Extra Cable(W/Terminal set)
SRC Clamp Block Cover
SRC Casing Cover
17 〜23
18
19
20
21
22
23
24
25
26
YEA003810-ILYMES-308RTorchBodyASSY(Innertubeless)

17 MEMO
KF
FKKF
FK
äååå
φ
æ
ç
φ
æ
ç
φ
è
é
φ
è
é
äååå
äååå
äååå
äååå
äååå
äååå
äååå
ê ë ä ì í ä î ï ð ñ
ê ë ä ì í ä î ï ð ñ
ê ë ä ì í ä î ï ð ñ
ê ë ä ì í ä î ï ð ñ
ò ó ä ë ô
ò ó ä ë ô
φ
õ
ö
φ
õ
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ø ù ú û û ü ý ü þ ÿ ù     
ø ù ú û û ü þ ÿ ù   
ø ù ú û û ü þ ÿ ù     
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ø ù ú û û ü   ü þ ÿ ù   
[9]PowerCable

18
MEMO
KF
FKKF
FK
φφφφφφ
用

1InstructionManual(WaterNozzle)(WithWireClamp)(WithWireClamp)
WeldingTorchforMOTOMANRobot
TC1502T01-1
MOTOMANRobot
February,2015Ver.1.0FirstEdition2015.3.000
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