Toku TAG-40FLH Operating and maintenance instructions

1. ALWAYS USE APPROVAED EYE PROTECTION WHEN OPERATING THIS TOOL.
2. ALWAYS DIRECT EXHAUST AWAY FROM YOURSELF AND OTHERS IN THE TOOL.
3. DAILY-BEFORE USING TOOL, WITH NO WHEEL, CHECK SPINDLE SPEED. NEVER OPERATE FASTER THAN RATED SPEED.
4. ALWAYS USE ACCESSORIES IN GOOD CONDITION RATED AT OR ABOVE SPINDLE SPEED. TIGHTEN SPINDLE ATTACH-
MENTS SECURELY.
5. ALWAYS USE APPROVED DUST MASK.
6. ALWAYS DISCONNECT TOOL WHEN NOT IN USE.
LUBRICATION
LOSS OF POWER／ERRATIC ACTION
(possible causes)
To flush out gum and dirt :
1. Reduced compressor output.
1. Daily before and after each shift, pour a liberal quantity of gum
2. Excessive drain on air line.
solvent oil into air line.
3. Moisture or restricted pipe, hose or fittings.
2. Connect tool to air line. Operate tool.
4. Improper size or poor condition of pipe, hose or fittings.
3. Repeat procedure before storing.
5. Dirt or gum deposits cut tool power. To correct this, check and clean
4. Monthly, check oil in impact unit. This tool holds approximately
air strainer, then repeat lubrication procedure. ( If outside conditions are
1/3 oz. of SAE #30 oil.
in order, disassemble tool, replace worn or damaged parts, clean, assemble
and lubricate. )
AIR SUPPLY
(minimum requirements)
1. Compressor／5hp, 20CFM at 90 psig (0.6MPa), 40 gal air tank.
REPLACEMENT PARTS
2. ( See diagram above for Pipe, Hose and Fitting size. )
Always use GENUINE TOKU TOOLS Replacement Parts.
3. When using two or more hoses, all except leader hose should be
When replacement parts are required, order Part No. and Description in the
1/2"I.D. or larger.
Parts List.
FOR BEST OPERATION : Supply tool with 90psig(0.6MPa) of clean,
dry air. Higher pressure drastically reduces tool life and can void
SOUND LEVEL
warranty.
Sound Level dB(A) in accordance with ISO15744 : Pressure 91.6
Power 102.6
Wheel Size
(mm) (in) (mm) (in)
Max Free
(kg) (lb)
Overall
Length
MAINTENANCE INSTRUCTIONS
AIR ANGLE GRINDER
MODEL
TAG-
40FLH
OPERATING INSTRUCTIONS
TOKU PNEUMATIC PRODUCTS
40FRH
No.5
1 35 9.5 3/8
1.6 3.5 213.5 8-13/32
1.8 4.0 217.5 8-9/16
13-07
TAG-40FRH
TAG-40FLH
100X6X15.9 4X1/4X5/8
Height Weight
12,000 90 3-19/32
Type No. Speed
(r.p.m) (mm) (in)
Net
AIR HOSE AND HOSE CONNECTION :
Hose Size
Air
Consumption
(m3/min) (cfm)
SPECIFICATION
”WARNING”
(mm) (in)
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Air & Allied Sales (Pacific) Pty Ltd
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Throttle Valve Cover
Parallel Key 4X4X12
Throttle Valve
Hex.Socket Head Cap Screw M8X20
Throttle Valve Spring
Washer
Net Screen
Retaining Ring C-Type S-10
Valve Pin 3X3.7X18
Stopper Ring
Case Cap
Wheel Cover
Case Cap
Cross Recessed Head Screw M5X10
Throttle Valve Handle
Case Bushing
Governor Ring
Dead Handle
Retaining Ring C-Type H-24
Stopper Pin
Governor Valve
O-Ring S-5
Governor Body
Stopper Pin Cage
Pin Stopper
Stopper Pin Spring 6X7(0.5)
Spring 18X14.5X1.2
Retaining Ring E-Type E-4
Steel Ball 7/32(5.56mm)
Washer M5
Needle Roller 3X15.8 F
Spring 28.4X21X1.2
Rear Plate
Plunger Pin 3.8X14
Ball Bearing 698ZZ
Plunger Spring
Cylinder
O-Ring S-18
Spring Pin 2.5X6
Name Plate N
Rotor
Wheel Cover Name Plate N
Vane
Air Inlet PT CP
Front Plate
O-Ring S-24
Ball Bearing 629ZZ
Valve Body
Gear Kit
Rubber Ball 7/16
Pinion Gear
Needle Roller 3X27.8 A
Bevel Gear
Valve Spring
Case
Valve Cap
Ball Bearing 695ZZ
O-Ring S-14
Ball Bearing 6300ZZ
Lever
Grip Rubber
Stopper
Case Nut
Coil Spring
Case Nut
Spring Pin 2X20
Bevel Gear Shaft
Spring Pin 3X22
Upper Cap
Wheel Ring Washer
Bearing Nut
Wheel Ring Washer (Cutter)
Wheel Ring
Combination Open Ended Spanner 14X19
Muffler A
Hexagonal Wrench HEX 6
Muffler B
Oil
Hex.Socket Button Screw M8X35
Wheel Carrier
Throttle Valve Cover (NPT)
029B
-
1
1
110
111
Accessories
Accessories
420571G90
1
1
1
－
－
NPT TYPE
420571H10
1
1
1
1
1
1
1
1
1
134004014
134001006
137521004
Accessories
1
1
1
1
1
1
1
1
1
1
131908035
039
040
041
042
420576310
420576300
420577171
420576G10
093
1
1
038
420576N00
1
1
094
037
420577M41
1
1
047
131708020
420576550
1
420417N20
050
1
1
－
130303004
420591B60
130602020
130603022
1
1
1
－
1
130400302
1
1
092
090
091
1
1
－
－
－
－
－
1
1
－
－
－
－
006
420571A10
1
－
1
－
1
1
1
1
1
1
1
1
067
131309005
1
1
130402103
1
1
1
1
1
5
1
1
1
061
3
1
1
088
420420B40
1
－
1
1
1
1
1
No.
051
2
1
1
062
089
086
087
085
TOKU PNEUMATIC PRODUCTS
Description
Q'ty Req.
40FRH
1
40FLH
1
1
130802350
MAINTENANCE INSTRUCTIONS
AIR ANGLE GRINDER
MODEL
Q'ty Req.
TAG-
40FRH
40FLH
Parts List
Description Symbol
－
049
130410200
Parts No.
40FRH
048
130302010
－
1
1
1
1
－
1
420576360
131103003
130802354
1
1
420406A20
1
1
1
132405010
130802122
131103015
420571N5B
1
1
－
1
1
130810004
131103012
1
1
130802202
1
420591B50
1
1
－
－
1
1
5
1
1
420576A50
069
130112001
136602014
420571A50
-
420576E00
－
1
046
130505028
420576370
130802206
052
053
072
054
420576U00
420571C00
131103019
081
082
083
1
1
1
1
1
1
1
064
070
065
068
066
4
1
1
3
1
－
－
－
1
1
1
1
063
1
1
130103095
420576C80
130103098
420576D50
420576E80
420571A00
420576L30
－
130400301
420574M20
130301024
420576L60
420576M00
136802010
130402108
420574A11
420574B31
016
017
130502014
130802352
018
021
014
013
015
007
011
012
025
420576B80
Parts No.
001
022
023
002
003
420576B0B
130802117
024
130602106
Exploded view
Symbol
No. 40FLH
－
－
004
005
071
2
1
1
1
4
1
137302071
137302070
1
026
137101031
027
028
130103029
029A
029
420576M5C
032
034
035
033
031
045
043
1
420577H51
1
1
001
420576580
-
www.air-allied.com.au
[email protected]
Air & Allied Sales (Pacific) Pty Ltd
www.air-allied.com.au