Tomra AUTOSORT User manual

PRE-INSTALLATION REQUIREMENTS
A GLOBAL PIONEER IN SENSOR-BASED SORTING
English
[COMPONENTS]
WITH FLYING BEAM® TECHNOLOGY
AUTOSORT

Pre-installation Requirements
2 of 90 PIR-KO-0004-REV3.1-en
Original version


Recycling Hub
TOMRA Sorting GmbH
Otto-Hahn-Strasse 6
56218 Mülheim-Kärlich
Germany
Phone: [phone]
Fax: [phone]
[email protected]
WWW.TOMRA.COM
Revision Date Responsible Description
   
   



   

   
   

   





   
   

“”.
   



Pre-installation Requirements
PIR-KO-0004-REV3.1-en 3 of 44
1 Introduction ............................................................................................................................. 5
2 Safety ........................................................................................................................................ 6
2.1 Intended use .................................................................................................................... 6
2.2 Safety precautions ............................................................................................................ 7
2.2.1 Installing the machine ..................................................................................................................................7
2.2.2 Commissioning the machine ......................................................................................................................7
2.3 Personal protective equipment ......................................................................................... 8
2.4 Personnel requirements .................................................................................................... 9
2.5 Danger areas ...................................................................................................................10
3 Device description ................................................................................................................. 11
3.1 Functional description ......................................................................................................11
3.1.1 AUTOSORT .....................................................................................................................................................11
3.1.2 Valve block positioning system (VBPS) ...................................................................................................11
3.2 TOMRA Sorting scope of supply ........................................................................................ 12
3.2.1 AUTOSORT ....................................................................................................................................................12
3.2.2 VBPS scope of supply .................................................................................................................................13
4 Technical data........................................................................................................................ 14
4.1 Ambient conditions .........................................................................................................14
4.2 Dimensions and weights ..................................................................................................14
4.3 Power supply ..................................................................................................................15
4.4 Compressed air supply .....................................................................................................16
5 Requirements......................................................................................................................... 18
5.1 Customer scope of supply ................................................................................................18
5.2 Requirements for installation ...........................................................................................18
5.3 Construction and planning ...............................................................................................19
5.4 AUTOSORT conveyor (if not bought as an option) .............................................................19
5.4.1 Belt .................................................................................................................................................................19
5.4.2 Side walls .....................................................................................................................................................20
5.4.3 Belt scraper/brush .......................................................................................................................................21
5.4.4 Material feed .................................................................................................................................................21
5.4.5 EM sensor ......................................................................................................................................................21
5.5 Support frame (if not bought as an option) ..................................................................... 22
5.6 Scanner frame (if not bought as an option) ...................................................................... 24
5.6.1 Required assembly sequence ...................................................................................................................24
5.6.2 Scanner position .........................................................................................................................................25
5.6.3 Scanner frame housing ..............................................................................................................................25

Pre-installation Requirements
4 of 44 PIR-KO-0004-REV3.1-en
5.7 Separation chamber (if not bought as an option) .............................................................26
5.7.1 Valve block positioning system (VBPS) ................................................................................................. 27
5.7.2 Splitter ..........................................................................................................................................................29
5.8 Maintenance area ............................................................................................................30
5.8.1 Access platform ..........................................................................................................................................30
5.8.2 Conveyor ......................................................................................................................................................30
5.8.3 Scanner ........................................................................................................................................................30
5.8.4 Control unit with heat exchanger .............................................................................................................31
5.8.5 Optional EM sensor .....................................................................................................................................31
6 Transport................................................................................................................................ 32
6.1 Damage and claims .........................................................................................................32
6.2 Lifting the machine parts .................................................................................................32
6.3 Storage ........................................................................................................................... 33
7 Electrical connection............................................................................................................ 34
7.1 Electrical welding ............................................................................................................34
7.2 AUTOSORT power connection ..........................................................................................35
7.3 Effective cable length ......................................................................................................36
7.4 Signal interface and operating conditions ........................................................................36
7.4.1 Terminal list ................................................................................................................................................. 38
7.4.2 Flex signals ..................................................................................................................................................39
7.4.3 Sequence diagram .....................................................................................................................................40
7.4.4 Optional VBPS signals ................................................................................................................................41
7.5 TOMRA Sorting network specifications ............................................................................ 41
7.5.1 Network cables ...........................................................................................................................................42
7.5.2 Network layout ........................................................................................................................................... 43
8 List of abbreviations ............................................................................................................ 44
9 Drawings ................................................................................................................................ 44

Pre-installation Requirements
Introduction 1
PIR-KO-0004-REV3.1-en 5 of 44
1 Introduction







Pre-installation Requirements
Safety
6 of 44 PIR-KO-0004-REV3.1-en
2
2 Safety
2.1 Intended use
WARNING


– 
– 


















Pre-installation Requirements
Safety 2
PIR-KO-0004-REV3.1-en 7 of 44
2.2 Safety precautions




2.2.1 Installing the machine


 
 
 

 
 

 
 
2.2.2 Commissioning the machine


 
 

 
 


 
 


Pre-installation Requirements
Safety
8 of 44 PIR-KO-0004-REV3.1-en
2
2.3 Personal protective equipment




 
 
 










Pre-installation Requirements
Safety 2
PIR-KO-0004-REV3.1-en 9 of 44
2.4 Personnel requirements






Instruction level Requirements
 


 


 

 

 
 
 
Tab. 1: Personnel requirements
Operating phase Requirements Explanation
 


 


 



 
  



 

 




 
  
 

Tab. 2: Assignment of roles during various operating phases

Pre-installation Requirements
Safety
10 of 44 PIR-KO-0004-REV3.1-en
2
2.5 Danger areas
CAUTION


– 
– 






Pre-installation Requirements
Device description 3
PIR-KO-0004-REV3.1-en 11 of 44
3 Device description
3.1 Functional description
3.1.1 AUTOSORT


Fig. 1: Functional principle






3.1.2 Valve block positioning system (VBPS)
Drawing no.: A_VBPS...







12
3
 
 
 

Pre-installation Requirements
Device description
12 of 44 PIR-KO-0004-REV3.1-en
3
3.2 TOMRA Sorting scope of supply
3.2.1 AUTOSORT



Fig. 2: View of the AUTOSORT
Customer’s 1" air connection interface
Electrical and control interface provided by cus
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1
4
71112 8
2
3
10
 
 

 
 
 
 
 
 
 
 

 

 

 
 
 

 
 
12
5 15 14
13
17
5
6
16



9

Pre-installation Requirements
Device description 3
PIR-KO-0004-REV3.1-en 13 of 44

3.2.2 VBPS scope of supply



Fig. 3: VBPS components



 


Pre-installation Requirements
Technical data
14 of 44 PIR-KO-0004-REV3.1-en
4
4 Technical data

4.1 Ambient conditions
4.2 Dimensions and weights


Characteristic Value Reference
 





 
 
  
  

 
Tab. 3: Ambient conditions
Component Type - Assembly
height
Weight
Kg (lbs)
Length
mm (inch)
Width
mm (inch)
Height
mm (inch)
     
     
    
    
    
    
    
    
 

 


    


   
     
Tab. 4: AUTOSORT part specification

Pre-installation Requirements
Technical data 4
PIR-KO-0004-REV3.1-en 15 of 44


4.3 Power supply







    
    
    
    
    
Item Control Unit
 
 
 
 
 
 
 
 
 
 
 
 
Tab. 5: Technical specifications of control unit
Component Type - Assembly
height
Weight
Kg (lbs)
Length
mm (inch)
Width
mm (inch)
Height
mm (inch)
Tab. 4: AUTOSORT part specification

Pre-installation Requirements
Technical data
16 of 44 PIR-KO-0004-REV3.1-en
4
4.4 Compressed air supply







Fig. 4: Air connections to AUTOSORT to be supplied by the customer










Valve type Particles Water Oil


  
 
Tab. 6: Compressed air purity according to ISO 8573-1
Valve type Temperature range Pressure
  
  
Tab. 7: Valve parameters
AB
1 2 34 53


 
 
 
 
 

Pre-installation Requirements
Technical data 4
PIR-KO-0004-REV3.1-en 17 of 44









 
 
 
 

Pre-installation Requirements
Requirements
18 of 44 PIR-KO-0004-REV3.1-en
5
5 Requirements
5.1 Customer scope of supply

The customer’s scope of supply must be ready prior to installation of the
AUTOSORT unit.

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
5.2 Requirements for installation
















Pre-installation Requirements
Requirements 5
PIR-KO-0004-REV3.1-en 19 of 44
5.3 Construction and planning





 
 
 
5.4 AUTOSORT conveyor (if not bought as an option)


5.4.1 Belt

 
 

 

 

 


 
 

 
 


 



 


Pre-installation Requirements
Requirements
20 of 44 PIR-KO-0004-REV3.1-en
5

 


 

 


Security:
+ The belt must be equipped with a lockable switch to prevent it from being switched on
accidentally during servicing and maintenance.
5.4.2 Side walls







Fig. 5: Correct side wall arrangement

 
 

 
 
The side wall skirt must be made of black material
 

H
L
1
2
4
3
 
 
 
 


