Burkert AC10 5-PD47 Series User manual

Operating Instructions
Bedienungsanleitung
Instructions de Service
PTB No. 00 ATEX 2129 X
Device with II 2G/D EEx m and
II 2G EEx em-approval
Example: Type 6013
Geräte mit II 2G/D EEx m bzw.
II 2G EEx em-Zulassung
Beispiel: Type 6013
Appareils avec mode de protection
II 2G/D EEx m et II 2G EEx em
Exemple: Type 6013

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous resérve de modification techniques.
© 2002 Bürkert Werke GmbH & Co.
Operating Instructions No. 803 970 - ind 06 - may 02
Bedienungsanleitung No. 803 970 - ind 06 - mai 02
Instructions de service No803 970 - ind 06 - mai 02
Homologation ATEX
Dès le 01.07.2003, la nouvelle directive CE 94/9/CE (ATEX 100a) sera appliquée. Les
homologations actuelles devront être étendues en fonction des nouvelles exigences.
Le présent produit Bürkert répond aujourd’hui déjà à ces exigences et les modifications
suivantes en résultent:
Les identification se différencient
comme suit:
Ces modifications ne se rapportent qu’à l’identification, sur le plan technique, les produits sont
identiques.
ancien nouveau
PTB Ex-95.D.2043X PTB 00 ATEX 2129 X
EEx m II T4, T5 ou T6 II 2G/D EEx m II T4, T5, T6 et
II 2G EEx em II T4, T5, T6
CE CE0102
ATEX-Zulassung
Ab dem 01.07.2003 wird die neue EG Richtlinie 94/9/EG (ATEX 100a) angewendet. Die beste-
henden Zulassungen müssen entsprechend den neuen Anforderungen erweitert werden. Das
vorliegende Bürkert Produkt entspricht bereits heute diesen Anforderungen und es ergeben sich
folgende Änderungen:
Die Kennzeichnungen unterscheiden
sich wie folgt:
Diese Änderungen beziehen sind nur auf die Kennzeichnung, technisch sind die Produkte iden-
tisch.
ATEX Approval
From 01.07.2003 the new EC Guideline 94/9/EC (ATEX 100a) will be applied. The existing
approvals must be extended according to the new requirements. The present Bürkert product
today already complies with these requirements and the following changes result:
The markings will change as follows:
These changes refer to the marking only: the products are technically identical.
old new
PTB Ex-95.D.2043X PTB 00 ATEX 2129 X
EEx m II T4, T5 or T6 II 2G/D EEx m II T4, T5, T6 and
II 2G EEx em II T4, T5, T6
CE CE0102
alt neu
PTB Ex-95.D.2043X PTB 00 ATEX 2129 X
EEx m II T4, T5 oder T6 II 2G/D EEx m II T4, T5, T6 und
II 2G EEx em II T4, T5, T6
CE CE0102

00 ATEX 2129 X - 1
english
GENERAL INFORMATION.............................................................................................. 2
EC Declaration of conformity ................................................................................................... 2
Use in accordance with Regulations ................................................................................... 3
Safety regulations ................................................................................................................................. 3
APPLICATION CONDITIONS OF THE COILS.................................. 5
Special conditions ................................................................................................................................. 5
Use in petrol tanks ............................................................................................................................... 6
Model with a terminal box ............................................................................................................ 6
TECHNICAL DATA...................................................................................................................... 7
General Information regarding the rechnical data of the unit ...................... 7
Electrical data ........................................................................................................................................... 8
Coils suitable for individual installation .................................................................. 8
Coils suitable for individual or battery installation ....................................... 9
INSTALLATION AND COMMISSIONING.............................................. 10
FAULTS, MAINTENANCE AND REPAIRS........................................ 13
Faults ............................................................................................................................................................ 13
Maintenance and repairs ........................................................................................................... 14
ACCESSORIES............................................................................................................................. 14
ANNEX
EC Design Test Certificate ...................................................................................................... 45
Device with II 2G/D EEx m and
II 2G EEx em-approval
PTB Nr. 00 ATEX 2129 X

2 - 00 ATEX 2129 X
english
EC Declaration of conformity
As manufacturer, Bürkert Werke GmbH & Co herewith declares that these products
satisfy the requirements set forth in the Directives of the Committee for the
Harmonization of the Legal Regulations of Member States concerning
· electrical equipment with rated voltages of 50-1000 V/AC respectively 75-1500 V/
DC (Low Voltage Directive 73/23/EC),
· electromagnetic compatibility (89/336/EC)
· and for devices and protection systems for normal in potentially explosive
atmospheres (ATEX, 94/9/EU).
The following standards were consulted with respect to the compliance with the Low
Voltage Directive:
EN 50178: 04/98 Power current equipment with electronic devices
EN 60730-1: 01/96 Automatic electrical controlling and regulating
equipment
DIN VDE 0110-1:04/97 Insulation coordinates for electrical equipment in low
voltage installations
EN 60529: 11/92 Methods of protection through the enclosure (IP code)
DIN VDE 60204-1: 06/93 Safety of machines
VDE 0580: 10/94 Electromagnetic devices, general requirements
The following standards were consulted for assessing the devices with respect to
electromagnetic compatibility:
EN 50081-2: 03/94 Basic specification interference transmission;
Part 2: Industry
EN 61000-6-2: 03/00 Basic specification interference immunity;
Part 2: Industry
The following standards were consulted for assessing the products with respect to
ATEX:
EN 50014: 02/00 Electrical equipment for potentially explosive
atmospheres, general requirements
EN 50019: 01/00 Electrical equipment for potentially explosive
atmospheres, increased safety “e”
EN 50028: 07/88 Electrical equipment for potentially explosive
atmospheres, encapsulation “m”
EN 50281-1-1: 98 Dust explosion protection
The EC prototype test certificate PTB 00 ATEX 2129X was issued by the
Physikalisch Technischen Bundesanstalt
Bundesallee 100
38116 Brunswick
who also audited the production (CEO102)
GENERAL INSTRUCTIONS
For EC Design Test Certificate PTB 00 ATEX 2129X,
see annex. For temperature classes and electrical data see
"Technical Data".
NOTE

00 ATEX 2129 X - 3
english
Correct usage
To ensure that the device functions correctly and will have a long service life,
please comply with the information in these operating instructions as well as the
operating conditions and the permisible ranges that are specified in the data
sheets of device used.
• If these instructions are ignored, no liability will be accepted from our side, and
the guarantee on the device and its accessories will also become invalid!
• This device is exclusively intended for use as a solenoid valve for the media
permitted according to the data sheet and for use in Explosion Group II,
Category 2G or 2D and Temperature Classes T4, T5 or T6 (refer to the
information on the Ex-approval plate ).
• The class of protection used is EEx m encapsulation for coils with cable
connections or the EEx em encapsulation for coils with a terminal box.
• The coils with terminal boxes are not authorized for Category 2 D.
• An other use, or any use exceeding the above provisions will be considered as
incorrect usage . Bürkert accepts no liability for any damage resulting from
such use. The risk will be borne by the user alone.
• Comply with the requirements of EN 50281-1-2, e.g. in respect of dust
deposits and temperatures!
Safety Instructions
CAUTION!
• When planning the application of the device, and during its
operation, observe the general technical rules with regard to safety.
• Take suitable measures to prevent unintentional operation or
impermissible impairment.

4 - 00 ATEX 2129 X
english
• The Valve must not be dismantled!
• Note that lines and valves should not be disconnected while the
system is under pressure.
• Always switch off the electrical power supply before carrying out any
work on the system!
CAUTION!
0 bar, psi, kPa
Note the
direction of
flow!

00 ATEX 2129 X - 5
english
Special Conditions
1. Short-circuit protection
Each solenoid must be connected in series with a fuse (max. 3 x Ibto IEC
60127-2-1) or motor contactor with rapid short-circuit and thermal triggering
corresponding to its rated current (the contactor being adjusted to this
current). With very small rated currents of the solenoids, a fuse with the lowest
current according to the stated IEC standard is adequate. This fuse may be
placed in the associated supply device or must be connected separately in
series. The rated voltage of the fuse must be equal to or greater than the
stated rated voltage of the solenoid. The cutoff capacity of the fuse cartridge
must be equal to or greater than the maximum expected short-circuit current
at the point of installation (usually 1500 A).
The nominal value of the fuse is quoted on the magnet.
2. Operation only with the accompanying valve
The solenoid types AC10- … PD73 to AC10- …-PD86 may only be operated
with a32 x 32 x 10 mm valve housing from metal or plastic (PA 6 GV). A larger
valve housing with better heat conductivity may be mounted at any time.
3. Individual installation
The solenoid types AC10- … - PD47 to AC10- … -PD72 are only suitable for
individual installation.
4. Operating temperature range
Comply with the operating temperature listed for each type in the ”Electrical
Data”!
5. Ambient temperature > 55 °C
For solenoid types AC10- …-6-PD53 and AC10- … -6-PD66, a heat-resistant
cable tail is used for ambient temperatures > 55 °C!
Sicherung/Fuse
0,08 A
APPLICATION CONDITIONS OF THE COILS
Example

6 - 00 ATEX 2129 X
english
The solenoids AC10-..- -... may also be used in petrol tanks for the control of
the petrol in Zone 1 under the following pre-conditions.
1. The coil must be mounted on the armature guide tube.
It may only be dismantled by the manufacturer!
2. The valves always represent a closed system.
3. Temperature conditions for the solenoid type AC10 at 60 °C
Use in Petrol tanks
Model with a terminal box
The solenoid AC10-..-.-... may also be manufactured with a terminal box.
Through the addition of a terminal box, the type of protection of these
solenoids is changed.
• The designation with the integrated terminal bos is: II 2G EEx em ll T4, T5, T6
Temperature class Coil size Absolute temperature [°C]
T4 5 118
6 113
T5
493
587
690
T6 579
675

00 ATEX 2129 X - 7
english
General Information regarding the technical data of the unit
Caution!
The technical data quoted on the rating plate of the respective device must
not be exceeded!
Example
Sicherung/Fuse
0,08 A
TECHNICAL DATA
Space for barcode
Id-No./date of production
Voltage (±10 %) - power rating
Coil type - port size for fluid part - coil size
Mode of protection/temperature code
CE-Marking
PTB certification No.
Ex Code
Example

8 - 00 ATEX 2129 X
english
Electrical data
Coils suitable for individual installation
Universal current, Nominal voltage 12...400 V, Frequency 0...60 Hz
Type designation Rated
current [A]
Power
limit [W]
Max.
permissible
ambient
temperature
[°C]
Tempera-
ture class
AC10 - .. - 5 - PD47 0,68 ... 0,02 7 -30 ... +60 T4
AC10 - .. - 5 - PD48 0,33 ... 0,01 4 -30 ... +50 T5
AC10 - .. - 5 - PD49 0,25 ... 0,007 3 -30 ... +60 T5
AC10 - .. - 5 - PD50 0,25 ... 0,007 3 -30 ... +40 T6
AC10 - .. - 5 - PD51 0,19 ... 0,005 2,25 -30 ... +50 T6
AC10 - .. - 5 - PD52 0,114 ... 0,003 1,25 -30 ... +60 T6
AC10 - .. - 6 - PD53 0,8 ... 0,02 9 -30 ... +60 T4
AC10 - .. - 6 - PD54 0,31 ... 0,009 3,5 -30 ... +60 T5
AC10 - .. - 6 - PD55 0,16 ... 0,005 1,8 -30 ... +60 T6
AC10 - .. - 4 - PD56 0,35 ... 0,01 4 -30 ... +50 T5
AC10 - .. - 4 - PD57 0,25 ... 0,007 3 -30 ... +60 T5
AC10 - .. - 4 - PD59 0,13 ... 0,003 1,5 -30 ... +60 T6
AC10 - .. - 5 - PD60 0,68 ... 0,02 7 -40 ... +60 T4
AC10 - .. - 5 - PD61 0,33 ... 0,01 4 -40 ... +50 T5
AC10 - .. - 5 - PD62 0,25 ... 0,007 3 -40 ... +60 T5
AC10 - .. - 5 - PD63 0,25 ... 0,007 3 -40 ... +40 T6
AC10 - .. - 5 - PD64 0,19 ... 0,005 2,25 -40 ... +50 T6
AC10 - .. - 5 - PD65 0,114 ... 0,003 1,25 -40 ... +60 T6
AC10 - .. - 6 - PD66 0,8 ... 0,02 9 -40 ... +60 T4
AC10 - .. - 6 - PD67 0,31 ... 0,009 3,5 -40 ... +60 T5
AC10 - .. - 6 - PD68 0,16 ... 0,005 1,8 -40 ... +60 T6
AC10 - .. - 4 - PD69 0,35 ... 0,01 4 -40 ... +50 T5
AC10 - .. - 4 - PD70 0,25 ... 0,007 3 -40 ... +60 T5
AC10 - .. - 4 - PD72 0,13 ... 0,003 1,5 -40 ... +60 T6