Tomra Orwak 3300 User manual

Edition 5, From serial no. 106000-
Publ. no 4869014-00
OM3300, 2012-02
Orwak 3300
OPERATING INSTRUCTIONS (IN THE ORIGINAL)

8
English
CONTENTS
Safety ...................................8
Waste matrix.........................8
Operating instructions...........9
Technical specications......10
Dimensional sketch ............10
Transport ............................10
Installation ..........................11
Language selection ............11
Weekly inspection and
maintenance.......................12
CE.......................................13
SAFETY
Please read the operating instructions BEFORE operating the machine.
Our warranty/product responsibility requires that:
• instructions are followed, and that no conversion or modication is carried out.
• original spare parts, and hydraulic oils and lubricants recommended by the
machine manufacturer are used.
• at least one annual service is carried out.
The user of the machine is responsible for the safety checks, and for ensuring that daily
maintenance of the machine is carried out. The user is responsible for seeing to it that
defects are rectied, and that neither the user nor other persons are subjected to danger.
The owner is responsible for ensuring that all laws and instructions are complied with
when using the machine.
This symbol means WARNING or DANGER - personal safety instruction!
This machine is designed for ONE MAN OPERATION. Only the operator is allowed in
the machine’s working area.
The machine must not be used if the safety functions (e.g. switches and protections)
have been deactivated, damaged or removed.
Lost or damaged parts must be replaced with original spare parts.
The machine has a high centre of gravity. If the machine needs to be moved, the press
plate must be lowered fully before moving.
Installation, repair and service work may only be performed by qualied and compe-
tent staff and in accordance with the installation and service instructions.
The machine must not be used by minors.
Never climb on the machine.
The machine may only be operated by a person who has received training and
has experience of the machine.
SAFETY FEATURES
The machine is equipped with the following safety features:
Upper and lower door switches, which prevent compacting with the doors open. When
the upper door is closed, the lower door is mechanically interlocked below the upper door.
Covers and protections conceal hydraulic lines and movable machine parts. When the
lower door is opened, the door pressure is relieved. Baling is performed from the side of the
machine to keep the operator away from the baling area. Installation dimensions must be
observed!
The machine is also equipped with an emergency stop, as well as a main switch that can
be locked to prevent unauthorised use, for example during service and maintenance or when
removing any waste that has become trapped.
RANGE OF APPLICATION
The machine is a hydraulically operated baler intended for compacting bulky materials such
as cardboard, paper and plastic. There are three compaction modes: HP (high-pressure
compaction) for cardboard and paper, LP (low-pressure compaction) for plastic and LP with
hour-glass symbol (low-pressure compaction with delay, the press plate stops in the lowered
position for a few minutes) for plastic that springs back strongly. This mode makes it possible
to compact large plastic volumes and increases the degree of compression. NOTE! After the
press plate has been lowered and has been stationary in the lowered position for a few minu-
tes, it is automatically raised again! If you want to raise the press plate earlier, this can be done
by pressing the up button. See the waste matrix to the left for an overview of suitable pressing
modes and waste that is suitable to be compacted in the machine. For all other materials, con-
tact your dealer for information. The material being compacted must be evenly distributed in
the chamber. Only use straps recommended by the machine manufacturer. The machine
may only be used in areas that have a roof, protection against wind and normal lighting. The
machine has a display that is sensitive to temperatures below 0°C. When positioning where
lower temperatures can occur - contact your dealer for information about alternative solutions.
The machine is intended for use within the temperature range -10°C to +40°C. A low-temperature oil
and/or heater should be used at temperatures lower than +5°C.
Materials that are ammable or of an explosive nature, such as pressurised contai-
ners or equivalent which, when exposed to pressure or sparks, could cause damage,
re or an explosion, must not be compacted in the machine.
HP LP LP
Cardboard x
Shrink lm x x
Shredded
paper
x
Plastic
bags
x x
Paper bags x
WASTE MATRIX
Errors and omissions excepted.
2
2
2
3
4
4
4
5
5
6
7

HP
LP
LP
1
2
2
3
3
4
4
56
78
9
10
11
12
13
14
19
16
17
18
15
20
21
22
24
25
26
23
27
23
21
4872248-00 (VG13)
4872305-00 (VG13HD)
4865269-00 (MW)
=
=
=
9
Compaction
9Open the upper door.
10 Place the waste evenly distributed in the con-
tainer.
11 Close the shutter - the start button lights green.
12 Select compaction alternative:
LP = Low-pressure
HP = High-pressure
LP
=Low pressure with 5 min. delay. For fur-
ther information, see under the heading RANGE
OF APPLICATION on the previous page.
13 Press the green start button for an automatic
press cycle.
English
OPERATING INSTRUCTIONS
Mounting the strap
Compaction
Baling
Mounting the strap
1Make sure that the press plate
is lowered.
2Open the upper and lower doors
fully. Turn back the handle to
release the lower door.
3Place the strap reels in the
mounts on the strap shelf, pull
the straps through the shelf and
behind the pin on the back of
the container, then pull them
under the press plate
4Close the upper and lower
doors.
5Raise the press plate with ”ar-
row up”.
6Open the upper door.
7Thread the straps through the
slots in the lower door and
secure the straps with a loop on
the front
8Place the straps in the slots with
the bale tool. It is important that
the straps are in the strap slots!
WARNING!
Only the operator is
allowed in the machine’s
working area!
Baling
14 The display ashes for ready
bale - the machine is ready for
baling.
15 Open the upper door.
16 Pull forward the strap using the
bale tool.
17 Cut the straps with the knife.
18 Thread the straps through the
gap in the lower door.
19 Close the upper door.
20 Lower the press plate towards
the waste with “down arrow”.
The press plate automatically
stops in the down position and
keeps the bale under pressure.
21 Tie the straps.
22 Run up the press plate using the
“up arrow”.
23 Open the upper and lower doors
fully. Turn back the handle to
release the lower door.
24 The operator stands at the SIDE
of the machine, outside the risk
area.
25 Make sure that NOBODY is in
the risk area!
26 Remove the bale by pressing
the two buttons on the side of
the machine at the same time.
27 Close the lower door.
Fit straps in accordance with
points 7 and 8.
3

OK
1980 mm
1350 kg
X
1722 mm
X
999
1070
1722
971535
1980
10
TECHNICAL
SPECIFICATIONS
(490 3300-00)
GENERAL DATA
Total weight: 1,350 kg
Container alone: 620 kg
Press plate including
cylinders 730 kg
Transport height: 1980 mm
Dimensions:
Height: 1980 mm
Width: 1722 mm
Depth: 1070 mm
Container dimensions:
Height: 1380 mm
Width: 1200 mm
Depth: 700 mm
Recommended oor
space for a machine in operation:
Width: 2922 mm
Depth 3405 mm
Loading aperture:
Height: 535 mm
Width: 1200 mm
Bale size:
Height: approx. 865 mm
Width: 1200 mm
Depth: 700 mm
Bale weight, cardboard up to: 200 kg
Bale weight, plastic up to: 250 kg
Noise level: 72 (± 1.0) dB (A) (ISO
11200 & 11202)
Paint: Two-part paint and powder
coat with phosphatising as base.
ELECTRICAL DATA
Operating power: 3x400 V, 50 Hz
Operating voltage: 24 V AC/DC
via transformer
Electrical connection: 10 A
Electric motor: 3 kW
Protection class: IP 55
HYDRAULIC DATA
Working pressure:
185 bar (2683 psi)
Relief pressure:
205 bar (2973 psi)
Compacting force:
high-pressure compaction: 185 kN
(18.5 t)
low-pressure compaction: 120 kN
(12.0 t)
Surface pressure: HP 2.25 kg/cm²
LP 1.62 kg/cm²
Cycle time total: 25 seconds
Piston stroke: 690 mm
Oil volume, tank: 22 L
Max. temperature: 70°C
Recommended hydraulic oil:
+5°C to +60°C: ISO VG 32-68,
Mineral oil
below 5°C:
A special oil may be needed at lower
temperatures.
DIMENSIONAL DRAWING
TRANSPORT
English
4

999
1070
1722
971535
1980
ENG
JPN
CHI
GER
SWE
DAN
NOR
FRA
ITA
POL
SPA
RUS
FIN
Selected: English
ENG
+
+
12
m
i
n
0
,
6
m
m
i
n
0
,
6
m
m
i
n
0
,
6
m
OK.
6
?
b )
180°
5
4
3
Box 58
576 22 Sävsjö
Sweden
Type Serial No
Product No
Date
V
Weight
Hz kW A
** *
***
ok
11
English
INSTALLATION
LANGUAGE SELECTION
AHold in both baling push
buttons and the ‘arrow up’
buttons simultaneously until
the display starts to ash.
BUse the baling buttons to
move to the desired lan-
guage - the selected lan-
guage appears at the bottom
of the display.
CWait for 10 seconds - the se-
lected language is activated.
A
B
5

AB
Hydraulic oil
VG 32-68
LE 6520
SAE 5-20
=
3
4
2
1
>+5°C
Special oil
Mineral oil
<+4°C
0
OFF
12
SAFETY CHECK
• Check the upper and lower door switches: it must not be possible to start the machine if the doors are open.
• Check the baling push buttons: it must not be possible to remove the bale from the machine with only one push button.
• Check that the emergency stop is working.
• Check that all covers and guards are intact.
• Check that there are no oil leaks on the machine.
• Check that the electrical supply cable is intact and properly protected against impact.
If any faults are discovered in the functions listed above, the machine must not be used until it has been repaired by authorised
service personnel.
Service and repairs are only to be performed by qualied and competent staff, and in accordance with the machine manufacturer’s
instructions.
Oil change: Contact the local authorities for advice regarding how to reduce the environmental impact when dealing with residual oil.
WEEKLY INSPECTION AND MAINTENANCE
NOTE! During inspection and maintenance, service work and the
removal of trapped waste etc:
1. Always turn the main switch to “0” and secure it with a padlock.
2. Do not work inside the machine.
English
6

4903300-00 - 4903300-99
4903300-S001 - 4903300-S999
AB ORWAK
13
Box 58
S-576 22 Sävsjö, Sweden
Tel: [phone]
Telefax: 46-382-10607
Sävsjö 2012-02-01
2006/42/EEC (Machinery Directive)
2004/108/EEC (EMC Directive)
2009/125/EC ErP Directive (Energy-related Products)
The machine fulls the requirements of PL =
c and category 1 according to EN ISO 13849-1:2008
EN 60204-1 (Safety of Machinery – Electrical Equipment of Machines)
EN 61000-6-1 (EMC Immunity for residential, commercial and light-industrial environments)
EN 61000-6-2 (EMC Immunity for industrial environments)
EN 61000-6-3 (EMC Emission standard for residential, commercial and light-industrial
environments)
EN 61000-6-4 (EMC Emission standard for industrial environments)
EN ISO 13849-1 (Safety of Machinery – Safety-related parts of control systems)
to which this declaration relates is in conformity with the following
standards or other normative documents following the provisions of Directive
declares under its sole responsibility that the product model
(serial number specied on the rst page)
EC DECLARATION OF CONFORMITY
We
Product Manager and compiler of technical documentation
English
7

Orwak is a world leader in compaction and baling solu -
tions for solid waste material at source. We develop,
manufacture and market a comprehensive range of
waste compactors, baling systems and “Brickman” bri -
quette presses for recyclable materials that make waste
management more profitable. This is where Orwak’s
unequalled technology, expertise and service support
make all the di erence. When you partner with Orwak,
you also gain access to the vast experience we have
built up since 1971.
Orwak is wholly owned by the Norwegian company
Tomra, a leading global player in providing integrated
solutions for recovering and recycling used packaging.
Leader in compaction
and baling solutions
AB Orwak
Box 58, SE-576 22 Sävsjö, Sweden
Tel: [phone], Fax: [phone]
E-mail: [e-mail]