Tomra Orwak 5030 Series User manual

Edition 8, From serial no. 106000-
Publ. no 4869699-00
OM 5030, 2012-02
Orwak 5030
OPERATING INSTRUCTIONS (IN THE ORIGINAL)

8
We accept no liability for changes and
misprints.
SAFETY
Please read the operating instructions BEFORE operating the machine.
Our warranty/product responsibility requires that:
• instructions are followed, and that no conversion or modication is carried
out.
• original spare parts, and hydraulic oils and lubricants recommended by the
machine manufacturer are used.
• at least one annual service is carried out.
The user of the machine is responsible for the safety checks, and for ensuring that
daily maintenance of the machine is carried out. The user is responsible for seeing to
it that defects are rectied, and that neither the user nor other persons are subjected
to danger.
The owner is responsible for ensuring that all laws and instructions are complied with
when using the machine.
This symbol means WARNING or DANGER - personal safety instruction!
This machine is designed for ONE MAN OPERATION.
Only the operator is allowed in the machine’s working area.
The machine must not be used if the safety functions (e.g. switches and pro-
tections) have been deactivated, damaged or removed.
Lost or damaged parts must be replaced withoriginal spare parts.
The machine has a high centre of gravity. If the machine needs to be moved,
the press platemust be lowered fully before moving.
Installation and service work may only be performed by qualied and compe-
tent staff, and in accordance with the installation and service instructions.
The machine must not be used by minors.
Never climb on the machine.
The machine may only be operated by a person who has received training and
has experience of the machine.
CONTENTS
Safety ................................8
Operating instructions........9
Technicalspecications....10
Dimensional sketch .........10
Transport .........................10
Installation .......................11
Weekly inspection and
maintenance....................12
CE....................................13
Materials that are amable or of an explosive nature, such as pressurised
containers or equivalent which, when exposed to pressure or sparks, could
causedamage,reoranexplosion,must not be compacted in the machine.
English
PREMISES
The machine must not be used in areas where there is an increased risk of explo-
sions. Check whether there are any local regulations. The machine may only be used
in areas that have a roof, protection against wind and normal lighting.
SAFETY FEATURES
The machine is equipped with the following safety features:
Covers and guards conceal hydraulic lines and movable machine parts. Limit
switches that prevent compacting when the press plate is not in the compacting
position. Gas struts that damp the speed when the waste drum is lowered.
RANGE OF APPLICATION
The machine is hydraulically operated and intended for compacting voluminous
waste in plastic bags. The machine is intended for use within the temperature range
-10°C to +40°C. A low-temperature oil should be used at temperatures lower than
+5°C.
2
3
4
4
4
5
6
7
2

9
http://www.orwak.se/~/media/Movies/5030.ashx
(4872291-00)
English
OPERATING INSTRUCTIONS
Press down the button
on the bottom plate for
at least two seconds.
Then press the foot
pedal as shown in the
picture.
Press down the lever
valve - the drum unit
travels up.
Thread the plastic bag
on the outside of the
drum.
Press in the button on
the bottom plate again
- the drum unit travels
down.
Lock the drum by press-
ing the foot pedal as
shown in the picture.
Push back the press unit
- the machine is ready
to use.
1
2
3
4
5
6
7
WARNING!
Only the operator
is allowed in the
machine’s working
area!
Plastic bag installation
Plastic bag
installation
Place the waste in the
drum.
Pull back the press
unit over the drum.
Press down the lever
valve for the automatic
compaction cycle.
8
9
10
When there is approximately 20 cm left between the waste and
the edge of the drum, it is time for the drum to be emptied:
Press down the button on the bottom plate for at least two
seconds.
Then press the foot pedal as shown in the picture.
Press down the lever valve - the drum unit travels up.
Tie up the plastic bag and remove it from the bottom plate.
Start again from picture 4 above.
11
12
13
14
Compaction
Compaction
Emptying
Emptying
3

91658
5030, 5031
5030 310 kg
5031 315 kg
5031E 365 kg
OK
5030 C
A=2360
B=785
C=1005
D=1640
E=1100
5030
A=2660
B=785
C=1005
D=1940
E=1100
5030 BMT
A=2040
B=785
C=1005
D=1640
E=1000
10
310 kg
5030
A=2660
B=785
C=1005
D=1940
E=1100
A
C
B
D
E
5030
A=2660
B=785
C=1005
D=1940
E=1100
A
C
B
D
E
English
TECHNICAL
SPECIFICATIONS
GENERAL DATA
Total weight: 310 kg
Chamber: 239 kg
Press unit: 71 kg
Dimensions:
Height: 1940 mm
Width: 785 mm
Depth: 1005 mm
Recommended space for a
machine in operation:
Height: 2700 mm
Width: 1935 mm
Depth: 2205 mm
Loading aperture:
ø500 mm
Noise level:62 (± 1.0) dB (A)
(ISO 11200 & 11202)
Paint: Two-part paint
and powder coat with
phosphatising as base.
ELECTRICAL DATA
Operating power:
230 V, 50 Hz
Electric motor: 1.1 kW
Protection class: IP 55
HYDRAULIC DATA
Working pressure:
110 bar (1600 psi)
Overow pressure:
140 bar (2030 psi)
Compaction force:
3 tons (30 kN)
Compaction force/cm²:
1.5 kg
Oil volume: 8.2 L
Recommended hydraulic
oil:
+5°C to +60°C:
ISO VG 32-68,
Mineral oil
below 5°C:
A special oil or a heater may
be needed at lower
temperatures.
Piston stroke:
790 mm
DIMENSIONS
TRANSPORT
4

A
Min 600 mm
Min600mm
2
Min 2700mm
1
34
56
OK.
B
Box 58
576 22 Sävsjö
Sweden
Type Serial No
Product No Date
V
Weight
Hz kW A
***
***
91651
5030 / 5031
11
(5030C: 2400 mm)
(5030BMT: 2100 mm)
English
INSTALLATION
5

12
SAE 20
=
+5 C
o
+4 C
o
HYDRAULIC OIL
VG 32-68, Mineral oil
Special oil
-0 C
o
10A
B
A
0
OFF
English
SAFETY CHECK
- Check the limit switch and the plastic piston that is actuated by the switch in accordance with the instructions in the
service instruction.
- Every time the plastic bag is changed, check that the two gas struts at the lower end of the telescopic legs damp the
speed when the waste drum is lowered.
- Check that no parts are loose or damaged.
- Check that the electrical supply cable is intact and properly protected against impact.
If any faults are discovered in the functions listed above, the machine must not be used until it has been repaired by
authorised service personnel.
- Contact service personnel immediately if the press plate can be started in any position other than directly above the
waste drum.
NOTE! During inspection and maintenance, service work and the removal of trapped waste etc.:
1. Always place the valve lever in the neutral position and disconnect the plug.
2. Do not work inside the machine
WEEKLY INSPECTION AND MAINTENANCE
Oil change: Contact the local authorities for advice regarding how to reduce the environmental impact when
dealing with residual oil.
Service and repairs are only to be performed by qualied and competent staff, and in accordance with the machine
manufacturer’s instructions.
Tripped Normal
Fault location: First check
the motor protection.
6

13
Box 58
S-576 22 Sävsjö, Sweden
Tel: [phone]
Telefax: 46-382-10607
Arne Isaksson
AB ORWAK
4905030-00 - 4905030-99
4905030-S001 - 4905030-S999
Arne Isaksson
2006/42/EEC (Machinery Directive)
2004/108/EEC (EMC Directive)
2009/125/EC, ErP Directive (Energy related Products)
ThemachinefullstherequirementsofPL=
c and category 1 according to EN ISO 13849-1:2008
EN 60204-1 (Safety of Machinery - Electrical Equipment of Machines)
EN 61000-6-1 (EMC Immunity for equipment in residential, commercial
and light-industrial environments)
EN 61000-6-2 (EMC Immunity for equipment in industrial environments)
EN 61000-6-3 (EMC Emissions from equipment in residential, commercial
and light-industrial environments)
EN 61000-6-4 (EMC Emissions from equipment in industrial environments)
EN ISO 13849-1 (Safety of Machinery – Safety-related parts of control systems)
Sävsjö 2012-02-01
to which this declaration relates is in conformity with the following
standards or other normative documents following the provisions of Directive
declares under its sole responsibility that the product model
(serialnumberspeciedontherstpage)
EC DECLARATION OF CONFORMITY
English
Product Manager and compiler of technical documentation
7

Orwak is a world leader in compaction and baling solu -
tions for solid waste material at source. We develop,
manufacture and market a comprehensive range of
waste compactors, baling systems and “Brickman” bri -
quette presses for recyclable materials that make waste
management more profitable. This is where Orwak’s
unequalled technology, expertise and service support
make all the di erence. When you partner with Orwak,
you also gain access to the vast experience we have
built up over the last since 1971.
Orwak is wholly owned by the Norwegian company
Tomra, a leading global player in providing integrated
solutions for recovering and recycling used packaging.
Leader in compaction
and baling solutions
AB Orwak
Box 58, SE-576 22 Sävsjö, Sweden
Tel: [phone], Fax: [phone]
E-mail: [e-mail]
AB Orwak
Box 58, SE-576 22 Sävsjö, Sweden
Tel: [phone], Fax: [phone]
E-mail: [e-mail]