Tool Shed TSAG13 User manual

ANGLE GRINDER
125MM BACK HAND
1200W
www.thetoolshed.co.nz
TSAG13

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TABLE OF CONTENTS PRODUCT DETAILS
Product Model ToolShed Angle Grinder 125mm Back
Hand 1200W
Product Code TSAG13
DISTRIBUTED BY:
Product Details 3
Specications 4
Product Identication 4
Safety Guidelines 5
Operation 8
Maintenance 10
Parts Diagram 11
Note:
This manual is for your reference only. Due to the continuous improvement of
the ToolShed products, changes may be made at any time without obligation
or notice.
Warranty:
This product may be covered under The ToolShed warranty. For more information, see
our Terms & Conditions at www.thetoolshed.co.nz
Thank You
For the purchase of this ToolShed product. We try our hardest to supply customers like you
with the best quality products available, at the best price possible. We cant wait to continue
working together in the future.
Please contact us for any servicing, replacement parts, or questions you might have about
your ToolShed product by visiting our website, or calling: 0800 948 665.

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SPECIFICATIONS
PRODUCT IDENTIFICATION
Disk Diameter 125 mm Ø
Voltage 230 Volts
Frequency 50 Hertz
Rated Power 1200 Watts
Maximum No. Load Speed 11,500 RPM
Net Weight 2.23 KGs
1Grinder Handle
2Power Cord
3Safety Lock ON/OFF Switch
4Anti-Vibration Side Handle
5Disc Protection Guard
6Ventilation Opening
7Back Handle
1
2
3
7
5
4
6
SAFETY GUIDELINES
• Always wear personal protective equip-
ment (PPE). Eye protection, ear protection,
dust masks, and other protective equipment
will help to reduce the risk of personal injury
or long-term illnesses.
READ ALL SAFETY WARNINGS &
INSTRUCTIONS. Failure to follow
instructions and warnings could lead to
serious injury, electric shock, or re.
• Dress appropriately. DO NOT wear loose
clothing that can get caught in moving
parts. Keep hair, loose clothing, jewellery,
and anything else that could be of risk, away
from moving parts in the machine, or they
could be caught therein.
• Always remain alert and DO NOT operate
power tools or machinery under the
inuence of any substances like alcohol
or drugs, including prescription medica-
tions. Lack of focus could lead to injury or
accident while operating these power tools
and machinery.
• Always ensure proper footing and
balance. Overreaching can lead to slipping
and falling which can result in injury or acci-
dent.
• Ensure the power switch is in the OFF
position before connecting any battery,
or power source to the power tool or
machinery. This can cause injury as tools
and machinery can suddenly re incidentally
when live, causing accidents.
• Use all provided dust collection and
extraction attachments, if included. This
equipment, along with the use of PPE dust
masks, can help keep you safe from dust, and
keep your work site clear from hazards.
• Ensure loose parts such as wrenches
or adjusting keys are removed before
starting the power tool or machinery.
WARNING
Work Area Safety
Personal Safety
• Ensure that your work area is kept well
lit and clean. Lack of visibility and clutter
greatly increase the risk of accident when
using tools.
• Keep bystanders, pets, and children clear
when operating a power tool or machine.
They can cause distraction or risk injury to
themselves.
• Ensure you are not operating the power
tool or machinery in the presence of dust,
liquids, ammable gases, or anything
that creates an explosive atmosphere.
Power tools and machinery can create sparks
which can lead to ignition and re hazards in
working environments.

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SAFETY GUIDELINES
• DO NOT use the power tool or machinery
in raining conditions or wet areas where
the power tool or machinery could get
wet. Water in the power tool or machinery
can lead to electric shock.
• Only use the power tool or machinery
when the plug correctly matches the
power outlet. Modifying plugs greatly
increases the risk of electric shock.
• Keep the power cord away from anything
that could damage it such as sharp edges,
moving parts or heat. A damaged power
cord increases the risk of electric shock.
• Only operate outdoors with the use of an
outdoor extension lead. Not all extension
leads are suited to outdoor use and using
one which is not can greatly increase the risk
of electric shock.
• Avoid body contact with grounded or
earthed surfaces. Surfaces such as radiators,
ranges, pipes, and refrigerators can increase
the risk of electric shock due to your body
being earthed or grounded.
• Never carry the power tool by the cord,
or yank the cable from the power outlet.
This can damage the internal wiring and may
become a hazard.
WARNING
Electric shock can cause serious injury
or, in some cases be fatal.
Electrical Safety
• Use the correct tool for the job. Forcing
a tool to do a job it was not designed for
increases the risk of accident or injury.
• Disconnect tools and machinery from
power, or remove batteries before
making any changes or adjustments, or
before storing the tools and machinery.
This reduces or removes the risk of a power
connection that causes the tool or machinery
to accidentally re, which can help prevent
injury or accident.
• Check the general condition of the power
tool for damage or any problems that
could aect the way the tool or machine
works. An unrepaired tool or machine can
lead to accident and injury. Only have your
tool or machine repaired with genuine parts
from The ToolShed.
• Only use the power tool and machinery
with genuine parts or accessories that are
designed to be used with the power tool
and machinery. Failure to do so could result
in accident or injury or damage your tool or
machinery.
• Store your tool or machinery out of reach
of children, and away from untrained
personnel when not in use. Use by some-
body untrained, or a child, could lead to
accident or serious injury.
Power Tool & Machinery Use &
Care
SAFETY GUIDELINES
Service
Angle Grinder Specic Safety
• Have your tools and machinery serviced
at The ToolShed with ToolShed replace-
ment parts. This will ensure that the safety
of the power tool or machine is maintained.
• Do not operate the power tool near am-
mable materials. Sparks could ignite these
materials.
• Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.
• It is recommended as a minimum PPE
requirement to wear Safety Goggles while
using this grinder.
• Check that the ventilation openings on the
grinder are not clogged.
• Always fasten the work piece with clamps or
similar. Never hold the work piece by hand.
• Always use the right type of grinding or
cutting disc for the task at hand.
• Never use discs which their maximum speed
is less than the maximum speed of the tool.
• Never use damaged or worn discs, or discs
that can not be easily mounted on the angle
grinder spindle. Never use an adapter ring
or similar to mount washers with excessive
holes. The disc must not be in contact with
the work piece or other objects when starting
the angle grinder.
• Never stick your hand near the disc while the
angle grinder is running.
• Keep the cord behind the grinder and away
from the work area while using the tool to
avoid damaging the cable and wires.
• Keep the handle and the angle grinder itself
free of oil, grease, water or other liquids.
• Never press the spindle lock while the disc is
rotating.
• Do not move or lay down the angle grinder
untilthedischasstoppedmovingcompletely.
• Do not touch the machined item or metal
shavings immediately after grinding, as they
can be very hot.
• Before use always check the blade guard is
undamaged and fastened correctly. Do not
use this tool without the blade guard.
• Always hold and operate the tool rmly with
two hands.
WARNING
The warnings and precautions
discussed in this manual cannot cover
all possible conditions and situations
that may occur. It must be under stood
by the operator that common sense
and caution are factors which cannot
be built into this product, but must be
supplied by the operator.
• It is not possible to cover every conceivable
situation you can face. Always exercise care
and use your common sense. If you get into
a situation where you feel unsafe, stop and
seek expert advise. Contact your dealer,
service agent, or an experienced user. Do not
attempt any task you feel unsure of!
Always Use Common Sense

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Multi-Position Handle (Fig. 1)
Blade Protection Guard (Fig. 2)
Changing the Disk (Fig. 4)
• Always use the side handle during operation
of the grinder to ensure the safest and easiest
operation possible.
• The side handle can be easily screwed into
either side of the grinder for left or right
handed operation as shown in Fig. 1.
• Place the guard onto the xing of the grinder
as shown in Fig. 2. Rotate the guard to the
desired position. The cover must be adjusted
so that it protects the user if the disc should
break during use in case parts of it are thrown
out.
• Fix the inner ange to the spindle, place the
disk on top of the inner ange, then put the
outer ange on the disk, all upon the spindle.
• Fix the screw on the protection guard until it
is tight and the guard cannot move.
WARNING
Before replacing, removing, or
installing the disks, ensure the grinder
switch is in the OFF position, and the
grinder is unplugged from the wall
socket.
OPERATION OPERATION
Spindle Lock Button
ON/OFF Switch (Fig. 6)
Best Usage Practices
• Press the Spindle Lock button on the gear
box, and unscrew the ange with the Flange
Spanner (Included) until the ange is tightly
fastened (Fig. 5).
• To use the grinder, turn the switch to the ON
position.
• Let the tool run for 30 seconds before
applying the disk to your work piece, this is
to ensure there is no abnormal vibrations,
wobbling, or sounds. This may indicate poor
installation or a poorly balanced wheel.
• Place the grinding disk against the work
piece. The best eect is obtained when the
grinding wheel is at an angle of 15–30° to the
work piece (Fig. 7).
• Move the angle grinder with gentle move-
ments. Give the angle grinder time to work. It
will rarely be necessary to press the grinding
wheel against the piece being machined. The
weight of the tool should be all the pressure
that is necessary.
WARNING
The Spindle Lock button is only to be
used to install, change, or remove
grinding discs. DO NOT use it as a brake
button while the disk is rotating. This
may damage your disk and tool, and
create a hazardous environment.
• When you have nished using the grinder,
turn the switch to the OFF position.

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Replacing the Carbon Brushes
• When the carbon brushes wear out, the angle
grinder will spark and/or stop. Stop operation
as soon as this happens. The Carbon Brushes
should be replaced immediately, or prior to
the next use of the angle grinder.
• Carbon brushes will wear out after many
uses, but when the carbon brushes need to
be replaced, contact your nearest ToolShed
to repair the tool.
• Always replace both carbon brushes at the
same time.
• After replacing the brushes, let the tool run
for 30 seconds to ensure the brushes are
tted properly.
MAINTENANCE PARTS DIAGRAM
• Before cleaning or performing any mainte-
nance, you must ensure the tool is switched
o and disconnected from the power supply.
• Compressed air is the most eective way to
cleanthistool.AlwayswearPPEsafetygoggles
when cleaning tools with compressed air.
• Check the carbon brushes of the machine in
the event of excessive sparking.
• Ventilation openings and switch levers must
be kept clean. DO NOT attempt to clean by
inserting pointed objects through openings.
• Do not use chemical solvents when cleaning
this tool.
• If you discover any damaged or broken parts,
consult your nearest ToolShed for replace-
ments and advise.
• Always check the housing of the grinder is
free from cracks or damage.
• Always check the power cord for frays, cuts,
or any damage.
TSAG13 EXPLODED VIEW & PARTS LIST
1
1
Outer Flange
2
2
Inner Flange
3
3
Protect Guard
4
4
Output Shaft
5
5
Anti-Dust Cover
6
6
Screw M4×14 X4
7
7
Front Cover
8
8
Bearing 6201
9
9
Clamp 1.5mm
10
10
Screw M4*10 X3
11
11
Wheel Gear
12
12
Bearing P7HK0709
13
13
Gear Box
14
14
Screw ST4.2×25 X4
15
15
Shaft Lock Pole
16
16
Shaft Lock
17
17
Spring Ф8*Ф0.7*11
18
18
Sponge
19
19
Fixing Screw M6*1
20
20
Pinion Gear
21
21
Rubber Ring Ф22XФ25X3
22
22
Bearing 608
23
23
Clamp 45#
24
24
Screw ST4×10 X2
25
25
Rotor
26
26
Anti-dust Ring
27
27
Bearing 607
28
28
Bearing Sleeve
29
29
Wind Guard
30
30
Rubber Column Φ4.6*8.8 X2
31
31
Screw ST4.2×14 X4
32
32
Screw ST4.2×22 X2
33
33
Right handle
34
34
Housing
35
35
Stator
36
36
Screw ST3×8 X4
37
37
Carbon Brush X1 PAIR
38
38
Carbon Brush Cap X2
39
39
Carbon Brush Holder X1 PAIR
40
40
Electric Ring X1 PAIR
41
41
Capacitor
42
42
Switch
43
43
Cable Clamp
44
44
Cable & Plug
45
45
Cable Protector
46
46
Left Handle
47
47
Screw ST4.2*10 X2
48
48
Side Handle
49
49
Spanner ACCESSORIES