Toolshop 61832 Quick reference guide

CONTENTS
SUMMARY
SPECIFICATIONS
SAFETYWARNINGS&CAUTIONS
UNPACKING
SETTING
CONNECTINGTHETOOLTOAN AIRSUPPLY
LOADINGTHEFASTENERS
OPERATINGTHETOOL
REGULARMAINTENANCE
TROUBLE SHOOTING
EXPLODEDVIEWDRAWING
PARTSLIST
1
1
1
2
2
3
3
3
3
4
5
6

Characteristic
MinimumOperatingAirPressure
MaximumOperatingAirPressure
NailLengthRange
NailSize
NailCapactity
AirInlet
AirConsumption
ToolWeight
Value
60PSI
95PSI
5/8"--1-1/4"
18 &19 Gauge
100
1/4"NPT
0.38Lat 80PSI
2.7lbs
1
SPECIFICATIONS
SUMMARY
Youwillneedtheinstructionforthesafetywarningandprecautions,assemblyinstruction,operatingandmain-
tainsprocedures,partslistanddiagram.Keepyourinvoice withthisinstruction.Writetheinvoicenumberon
theinsideofthefrontcover.Keeptheinstructionand invoiceina safeand dryplaceforfuturereference.
READALLINSTRUCTIONSBEFOREOPERATINGTHETOOL
SAFETYWARNINGS& CAUTIONS
1.KEEPWORKINGAREACLEAN.Clutteredareasinviteinjuries.
2.DON TALLOWCHILDRENKEEPATTHEWORKINGAREA. Don tletthemhandlethetool.
3.DONOTOPERATETHISTOOLIFUNDERTHEINFLUENCEOFALCOHOLORDRUGS.
Readwarninglabelonprescriptionstodetermineifyourjudgmentorreflexesareimpairedwhiletaking
drugs.Ifthereis anydoubt,donotattempttooperate.
4.USESAFETYGLASSES.SafetyglassesshouldconformtoANSIZ87.1specifications.Beforeoperating,
wearsafetyglassesagainstflyingdebrisfromthefrontandside. Safetyglassesshouldbewornwhen
loading,operating,unloadingorservicingthistool.
5.USEEAR PROTECTION. Theworkingareamaybeexposedtohighnoiselevelsthatcanleadto
hearingdamaged.
6.NEVERUSEOXYGENCOMBUSTIBLEGASES,BOTTLEDGASESORHIGHPRESSURE
COMPRESSEDGASASAPOWERSOURCEFORTHISTOOL. Thetoolmayexplodeand
causeseriousinjury.
7.DRESS SAFELY. Protectivegloves andnonskidfootwearorsafetyshoesarerecommendedwhen
workingwithandoperatingthistool.Don twearlooseclothingorjewelry.Theycangetcaughtinmoving
parts.Also,wearaprotectivehaircoveringtopreventlonghairfromgettingcaughtinthetool.
8.DONOTFIRETOHARDMATERIALS. Donotattempttoshoottowardhardorbrittlematerial
suchasconcrete,steelortile.
9.WHENOPERATINGTOOL. keeptheproperfooting andbalancetoavoiddamagedresultingfrom
losingbalance.
10.CHECKDAMAGEDPARTS. Beforeusingtool,carefullycheckifthereis anypartdamaged.
11.REPLACEPARTSANDACCESSORIES.Onlyallowusesamereplacementpartswhileservicing.
Approvedaccessoriesand replacementpartsareavailable.
12.KEEPALERT. Watchwhatyouaredoing.Usecommonsense.Donotoperateanytoolwhenyouare
tired.

2
Figure 1
13.STORETHETOOL. Whennotinuse,toolshouldbecleaned,fullyassembledandthen,storedinadry
locationtoreduce rust.Forsafety,keepoutofreachofchildren.
14.OUTDOORSEXTENSIONCORDS. Whenaircompressorisusedoutdoors,useonlyrounded
jacketsextensionscordsintendedforoutsideuse.See manufacturer smanualfortheAWGrequiredfor
thecompressor s amperagedraw.
15.PAYATTENTIONTOAIRHOSEANDTHEIRCONNEATIONS. Don ttripoverhoses. Make
sureallconnectionsaretight.
16.AFTERLOADINGTHEFASTENERS. neverpointthetoolatyourselforbystanders.
17.USETHECORRECTAIRCONNECTOR.Theconnectoronthetoolmustnotholdpressurewhen
theairsupplyisdisconnected. Ifthewrong fitting isused,thetoolcanbechargedwithairafterbeing
disconnectedand still beabletodriveafastener.
18.WHENCONNECTINGTHEAIR.Thetoolmaypossiblyfirethefastenersassoonasyouplug itinto
airhose.Therefore,removeallthefastenersbeforeconnectingtotheair.
19.DONOTDEPRESSTHESAFEBRACKETANDTHETRIGGERWHENLOADING.
20.IF THEFASTENERSAREJAMMED. Disconnectthetoolfromtheairandremovethejammed
fastenersout.
WARNING: Thewarning,caution,andinstructionsexplainedinthisinstructionmanualcannot
coverall possibleconditionsand situationsthatmay occur.Itmustbeunderstoodbytheopera-
torthatCOMMONSENSEAND CAUTIONAREFACTORSWHICHCANNOTBE BUILT
INTOTHISPRODUCT,BUTMUSTBE SUPPLIEDBYTHEOPERATOR.
UNPACKING
Whenunpacking,checkandmakesurethatalltheaccessories areincluded.Ifanyoneismissedor
broken,pleasecallsellerforhelp.Refertothefollowlists.
Description
Nailer
S3HexKey
S4HexKey
AirToolOil
Operatinginstruction
Qty
1
1
1
1
1
SETTING
Yourairtoolisfullyassemblywhenyoureceiveit.Before using it,attachtheairlineanddesiredairsystem
accessories.See Figure1fortherecommendedaccessoriesand connection order.Besuretheairhoseis
depressurizedwheninstalling orremoving adapterstotheairline.
NAILER
QUICK
CONNECTOR
OILER FILTER
AIRSUPPLY
REGULATOR
AIR HOSE

Figure 2
Figure 3
3
CONNECTINGTHETOOLTOAN AIRSUPPLY
1. Determineifthetoolneedsoil and, ifnecessary, placetwodropsof
oil intheAIRPLUG(GJ003)asshowninFigure2.Ifyouareusing an
automaticin-lineoiler, checkand add oilifnecessary.
2.Turnthecompressoron and settheregulatortotheproperpressure
forthesize andtypeoffastenerbeingused.
3. Connectthetooltotheairsupply(see Setup forairsupplyconnec-
tionrecommendations).
LOADINGTHEFASTENERS
1. Depress theLOCK(DB011)toreleasetheMOVABLEMAGA-
ZINE(HM033)andpull themagazineoutfullyasshowninFigure
3.
2. Placeafullclipofthespecifiedtypeandsize fastenersonthe
FIXEDMAGAZINE(GD038), upto100fastenersmaybe loaded
inthemagazine.
3.PushtheMOVABLEMAGAZINEASSEMBLYforwarduntil
itwaslocked.
OPERATINGTHETOOL
Testthedriving depthina samplepieceofwood beforeusing.If thefastenersarebeing driventoo farornot
farenough, adjusttheregulatortoprovideless airpressureormoreairpressure.
1.Connectthetooltotheairsupply.Makesuretheairpressureisincorrectrangedenotedinsection of
SPECIFICATIONS.
2.Loadfastenerasabovethedirectiongiveninthesection calledLOADTHEFASTENER.
3. HoldtheBody (KT046)and press theDriveguide(DT047)and safebrackettoworksurface, being surethe
toolisstraightandthengentlydepress theTrigger(BB007)todrivethefastener.
4.Liftthetooloff theworksurface.
5. Thetoolhastwodriving modes:
1). Putthedriveguideontheworking surface,lightlypushthetooltowardtheworkingsurfaceuntil the
safebracketisdepressed,then,depressthetriggertodrivethefastener.
2).First,depresstheTrigger,then,repeatedlyimpacttheSafebracket,thetoolcanrepeatedlydrivethe
fasteners.ThetoolwilldriveonefastenerwhentheSafebracketisimpactedonetime.
REGULARMAINTENANCE
1. Frequent, butnotexcessive, lubricationisrequiredforbestperformance.Oil addedthroughtheairlinecon-
nection willlubricateinternalparts.Anautomaticairlineoilierisrecommendedbutoil maybeaddedmanually
beforeeveryoperation orafterabout1hourofcontinuoususe. Onlya fewdropsofoil ata timearenecessary.
Toomuchoilwill collectinsidethetooland beblownoutduring theexhaustcycle. ONLYUSEPNEUMATIC
TOOLOIL. Donotusedetergentoiloradditives,astheselubricantswillcauseacceleratedweartotheseal
inthetool.
2. Usea small amountofoil on all moving surfaceand pivots.
3.Dirtand waterintheairsupplyaremajorcausesofpneumatictoolwear.Useafilter/oilerforbetter
performanceand longerlife.Thefiltermusthaveadequateflowcapacityforthespecificapplication. Con-
sultthemanufacturer'sinstructionsforpropermaintenanceofyoufilter.
4. Keeptoolscleanforbetterand saferperformance. Usenonflammablecleaning solutions (CAUTION: Such
solutionsmaydamagedO-ring and othertoolparts) onlyifnecessary- DONOTSOAK.
FIXEDMAGAZINE
MOVABLEMAGAZINE
LOCK

4
STOPUSINGTHETOOLIMMEDIATELYIFANYOFTHEFOLLOWINGPROBLEMS
OCCUR.SERIOUSPERSONALINJURY COULDOCCUR.ANYREPAIRSORREPLACE-
MENTSMUSTBEDONEBYAQUALIFIEDPERSONORAN AUTHORIZEDSERVICECEN-
TERONLY.
TROUBLE SHOOTING
1. Lubricateasinstructed.
2. Checkairsupply.
3. Replacespring.
4.Replacedamagedinternal
parts.
1.Usetherecommendedand
undamagedfastenerls.
2.Tightenscrews.
3. Replacepiston assembly.
1. Replacepiston assembly.
2.Adjusttoadequateair
pressure.
3.Checkcylindrecapspring for
brokencoilsorreducedlength.
Checkifexhaustportofcylin-
dercapisrestricted.
1.Replacebumperorpusher
spring.
2.Checkhoseand compressor
fittings.
3. ReplaceO-ring orlubricate.
4.ReplaceO-ring.
5. Replaceseal.
PROBLEM
Airleaking at
Triggerarea
PROBLEMCAUSE SOLUTION
1. O-ring intriggervalvearedamaged.
2.Triggervalveheadaredamaged.
3.Triggervalvestem,sealorO-ring are
damaged.
1.CheckandreplaceO-ring.
2.Checkandreplacetrigger
valvehead.
3.Checkandreplacetrigger
vlavestem, sealorO-ring.
Airleakingbetween
body and driveguide Damagedbumper.
Airleakingbetween
bodyandcylindercap 1.Screwloose.
2.Damagedseal. 1.Tightenscrews.
2.Checkandreplace seal.
Bladedrivingfastener
toodeeply 1.Wornbumper.
2.Airpressureistoohigher. 1.Replacebumper.
2.Adjusttheairpressure.
Checkand replacebumper.
Runsslowlyorhas
powerloss
Toolskipa fasteners
Fastenersarejammed
Toolwillnotdrive
downtight
1.Insufficientoil.
2.Insufficientairsupply.
3. Brokenspring incylindercap.
4. Exhaustportincylindercapisblocked.
1.Wornbumperordamagedspring .
2. Inadequateairflowtotool.
3.WornordryO-ring on piston.
4.DamagedO-ring ontriggervalve.
5. Cylindercapsealleaking.
1. Fastenersarewrongsizeordamaged.
2.Magazineorfrontplatescrewsareloose.
3. Bladeinpiston assemblyisdamaged.
1.Wornbladeinpiston assembly.
2. Lackofpower.
3. Slowcycling and loss ofpower.

EXPLODEDVIEWDRAWING
5

PARTSLIST
RefertotheExplodedViewDrawingforthelocationofpartslistedbelow.
6
DESCRIPTION
O-RING15.7 2
O-RING27.3 2
O-RING27.4 3
O-RING33.5 3.5
O-RING36.3 2.5
O-RING40.2 2.3
O-RING48.5 2.5
VALVE
TRIGGERSPRING
CYLINDER
GASKET
CYLINDERCAP
TRIGGERVALVEGUIDE
FEEDERSHOE
SOFTGRIPSLEEVE
SLEEVE
SPRINGWASHER
SPRINGPIN
SPRINGPIN
SPRINGPIN
SPRINGPIN
SPRINGPIN
RAIL
SPRING
SPRING
SPRING
SPRING
LATCH
STOPPEDPIECE
PIN
PIN
ITEM
BB007
BX029
DB011
DE001
DT047
DX003
DZ015
FG022
FZ004
GB022
GD038
GF020
GJ003
GZ025
HC002
HM033
HS042
JD014
JQ003
JX005
JX006
KQ001
KT046
ND008
ND010
ND013
ND016
ND032
NH003
NM003
OR003
OR021
ITEM
OR022
OR042
OR043
OR051
OR055
OR065
OR078
PF003
PH005
QC026
QD003
QG006
QT007
SF025
ST003
ST010
TD003
TX009
TX013
TX014
TX020
TX032
XT009
YH003
YH006
YH008
YH061
YZ002
ZD004
ZX008
ZX045
DESCRIPTION
TRIGGER
SAFEBRACKET
LOCK
ENDCAP
DRIVEGUIDE
SAFEGUIDER
STOPPEDPLATE
TRIGGERVALVESTEM
TRIGGERVALVEHEAD
PLATE
FIXEDMAGAZINE
FRONTPLATE
AIRPLUG
SUPPORT
BUMPER
MOVABLE MAGAZINE
PISTONASSEMBLY
JOINTGUIDE
COLLAR
SEAL
SEAL
LOCKINGWASHER
BODY
SCREW
SCREW
SCREW
SCREW
SCREW
TORSIONSPRING
NUT
O-RING5.5 1.5
O-RING15 1.9