Toolshop 208-2198 User manual

Operator’s Manual
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You will need this manual for safety instructions, operating procedures and warranty.
Put it and the original sales receipt in a safe dry place for future reference.
For questions about this product, Please call 1-866-915-8626
208-2198
1-3/4" COIL ROOFING NAILER

!
IMPORTANT SAFETY INSTRUCTIONS
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, OR INJURY TO PERSONS.
WARNING! When using tools, basic precautions should always be followed, including
the following.
WORK AREA
Keep the work area clean and well lit. Cluttered benches and dark areas
increase the risk of electric shock, fire, and injury to persons.
Do not operate the tool in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Be careful not to nail on top of another nail,
as this can create sparks, resulting in the ignition of dust or fumes.
Keep bystanders, children, and visitors away while operating the tool. Distractions
may result in personal injury and/or the injury of others.
PERSONAL SAFETY
Always wear eye protection. Operator and others in the work area should always
wear ANSI-approved safety goggles with side shields. Eye protection is used to
guard against flying fasteners and debris, which may cause severe eye injury.
Always wear hearing protection when using the tool. Extended exposure to high
intensity noise may cause hearing loss.
Use safety equipment. A dust mask, non-skid safety shoes and a hard hat must be
used for the applicable conditions.
Do not wear loose fitting clothing or jewelry.Use a helmet for long hair.These items
can get caught in moving parts,causing serious personal injury.
Stay alert, watch what you are doing and use common sense when operating the
tool while tired or under the influence of drugs, alcohol, or medication. A moment
of inattention while operating the tool increase the risk of injury to persons.
Avoid unintentional firing. Keep fingers away from trigger when not driving
fasteners, especially when connecting the tool to the air supply.Be sure the
hammer cap is off before connecting to the air supply. Do not carry the tool with
your finger on the hammer cap or connect the tool to the air supply with the trigger
on.
Keep proper footing and balance at all times. Do not overreach. Do not use on a
ladder or unstable support. Proper footing and balance enable better control of the
tool in unexpected situation.
Make sure the hose is free of obstructions or snags. Entangled or snarled hoses
can cause loss of balance or footing and may become damaged, resulting in
possible injury.
Do not attach the hose or tool to your body. Attach the hose to the structure to
reduce the risk of loss of balance if the hose shifts.
Always assume that the tool contains fasteners. Do not point the tool toward
yourself or anyone whether it contains fasteners or not.
Wash hands after handling. This product or its power cord may contain chemicals known
to cause cancer and birth defects or other reproductive harm.
!
WARNING! Do not fire a nail on top of another nail. This may cause the nail to be
deflected and hit someone, or cause the tool to react which may result in a risk of
injury to persons.
2

!
!
IMPORTANT SAFETY INSTRUCTIONS
TOOL USE AND CARE
Know this tool. Read manual carefully, learn its application and limitations, as well
as the specific potential hazards related to this tool.
Use only fasteners listed in the Accessories section of this manual. Fasteners not
identified for use with this tool by the tool manufacturer may result in a risk of injury
to persons or tool damage when used in this tool.
Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained
tools.There is a risk of bursting if the tool is damaged.
Store the tools,in a secure place,when not in use and out of reach of children and
other untrained persons. A tool is dangerous in the hands of untrained users.
Do not use the tool if the hammer cap does not turn the tool on or off. Any tool that
cannot be controlled with the hammer cap is dangerous and must be repaired.
Do not force tool. Use the correct tool for your application. The correct tool will do
the job better and safer at the rate for which it is designed.
Use clamps or another practical way to secure and support the workpiece to a
stable platform. Holding a tool by hand or against the body is unstable and may
lead to loss of control.
Keep the tool and its handle dry, clean and free from oil and grease. Always use a
clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based
products, or any strong solvents to clean your tool.
Do not use the tool as a hammer.
Never use this tool in a manner that could cause a fastener to be directed toward
anything other than the workpiece.
Never use gasoline or other flammable liquids to clean the tool. Never use the tool
in the presence of flammable liquids or gases. Vapors could ignite by a spark and
cause an explosion which will result in death or serious personal injury.
Do not remove, tamper with, or otherwise cause the trigger lock or trigger to
become inoperable. Do not operate any tool which has been modified in a like
fashion. Death or serious personal injury could result.
Do not touch the trigger unless driving fasteners. Never attach air line to tool or
carry tool while touching the trigger. The tool could eject a fastener which will result
in death or serious personal injury. Also actuate the trigger lock to the safe position
when not in use.
Always fit tool with a fitting or hose coupling on or near the tool in such a manner
that all compressed air in the tool is discharged at the time the fitting or hose
coupling is disconnected. Do not use a heck valve or any other fitting which allows
air to remain in the tool. Death or serious personal injury could occur.
Never place hands or any other body parts in the fastener discharge area of the
tool. The tool might eject a fastener and could result in death or serious personal
injury.
Never carry the tool by the air hose or pull the hose to move the tool away from a
compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose
that is damaged, weak or worn. Personal injury or tool damage could occur.
WARNING! Remove finger from the trigger when not driving fasteners. Never carry
the tool with finger on trigger, the tool may fire a fastener.
WARNING! Disconnect the tool from the air source before making adjustments,
doing tool maintenance, clearing jams, leaving work area, or unloading the tool. Such
precautionary measures reduce the risk of injury to persons.
3

IMPORTANT SAFETY INSTRUCTIONS
Always assume the tool contains fasteners. Respect the tool as a working
implement; no horseplay. Always keep others at a safe distance from the work
area in case of accidental discharge of fasteners. Do not point the tool toward
yourself or anyone whether it contains fasteners or not. Accidental triggering of the
tool could result in death or serious personal injury.
Do not drop or throw the tool. Dropping or throwing the tool can result in damage
that will make the tool unusable or unsafe. If the tool has been dropped or thrown,
examine the tool closely for bent, cracked or broken parts and air leaks. Stop and
repair before using, or serious injury could occur.
Avoid using the tool when the magazine is empty. Accelerated wear on the tool
may occur.
Clean and check all air supply hoses and fittings before connecting the tool to an
air supply. Replace any damaged or worn hoses or fittings. Tool performance or
durability may be reduced.
Do not use the tool if it leaks air or does not function properly.
Do not operate the tool if it does not contain a legible warning label.
TOOL SERVICE
Use only accessories that are identified by the manufacturer for the specific tool
model.
When servicing a tool, use only identical replacement parts. Use only authorized
parts.
Use only the lubricants supplied with the tool or specified by the manufacturer.
Tool service must be performed only by qualified repair personnel.
OPERATION
Do not drive fasteners near edge of material. The workpiece may split causing the
fastener to ricochet, injuring you or others around you.
Do not carry the tool from place to place holding the trigger. Accidental discharge
could result. Choice of triggering method is important. Check manual for triggering
options.
During normal use the tool will recoil immediately after driving a fastener. This is a
normal function of the tool. Do not attempt to prevent the recoil by holding the tool
against the work. Restriction to the recoil can result in a second fastener being
driven from the tool. Grip the handle firmly and let the tool do the work. Failure to
heed this warning can result in serious personal injury.
Do not drive fasteners on top of other fasteners or with the tool at an overly steep
angle as this may cause deflection of fasteners which could cause injury.
Do not actuate the tool unless you intend to drive a fastener into the workpiece.
Always handle the tool with care:
a. Respect the tool as a working implement.
b. Never engage in horseplay.
c. Never pull the trigger unless nose is directed toward the work.
d. Keep others a safe distance from the tool while tool is in operation as accidental
actuation may occur, possibly causing injury.
AIR SUPPLY AND CONNECTIONS
The air supply connection must not hold pressure when air supply is disconnected.
If an incorrect fitting is used, the tool can remain charged with air after
disconnecting and thus will be able to drive a fastener even after the air line is
disconnected, possibly causing injury.
Do not use any type of reactive gases, including, but not limited to, oxygen carbon
dioxide and combustible gases, as a power source. Use filtered, lubricated,
regulated compressed air only. Use of a reactive gas instead of compressed air
may cause the tool to explode which will cause death or serious personal injury.
4

SPECIFICATIONS
360° adjustable air exhaust
Air inlet: 1/4” (6 mm)NPT
Padded hand grip
Max. pressure: 120 PSI
Operating pressure: 70-110 PSI
Nail length: 3/4" to 1-3/4" (19mm-45mm)
Magazine capacity: 120 nails
Nail gauge: 11
ACCESSORIES
3 Hex Keys
Oil Bottle
Fig.1
FUNCTIONAL DESCRIPTION
Figure 1 names the major components of the TOOL SHOP 1-3/4” Coil Roofing Nailer
A. Adjustable air exhaust
B. Body
C. Magazine
D. Air plug
E.
Use only a pressure-regulated compressed air source to limit the air pressure
supplied to the tool. The regulated pressure must not exceed 110 PSI. If the
regulator fails, the pressure delivered to the tool must not exceed 120 PSI. The
tool could explode which will cause death or serious personal injury.
Always disconnect air resource:
a) Before making adjustments.
b) When servicing the tool.
c) When clearing a jam.
d) When tool is not in use.
e) When moving to a different work area, as accidental actuation may occur,
causing injury.
Never connect tool to an air source that may exceed 120 PSI. Over pressurizing
the tool may result in bursting, abnormal operation, breakage of the tool or
serious injury to persons. Use only clean, dry, regulated compressed air at the
rated pressure or within the rated pressure range as marked on the tool. Always
verify prior to using the tool that the air source has been adjusted to the rated air
pressure or within the rated air-pressure range.
IMPORTANT SAFETY INSTRUCTIONS
5
Min.
0.39˝
0.12˝0.31˝
15 -16
o o
15 -16
o o
0.12˝0.31˝
Max.
0.39˝
A
B
D
Trigger
C
E

OPERATING PROCEDURES
SETUP
AIR SOURCE
The TOOL SHOP 1-3/4” coil roofing naileris designed to operate on clean, dry,
compressed air, regulated at 70-110 PSI. The preferred system would include a filter,
a pressure regulator, and an automatic oiler located as close to the tool as possible.
Within 15 feet (5 m) is ideal. Do not use bottled air or gases. Please see below:
PREPARING THE TOOL
1. After reading and understanding this entire manual, connect tool to the air
supply.
2. Turn on the air compressor and adjust the regulator to the proper pressure for the
fastener size you are using.
CAUTION:
Keep tool pointed away from yourself and others at all times.
Always disconnect tool from air supply before loading fasteners.
Do not load fasteners with trigger or safety pressed.
Always wear approved safety glasses, and hearing protection when preparing
or operating the tool.
Never use a tool that leaks air or needs repair.
Fig.3
!
!
CAUTION:
All air line components (including hoses, pipe, connectors, filters, & regulators,
etc.) must be rated for a minimum working pressure of 150 PSI or 150% of the
maximum system pressure, whichever is greater.
Disconnect the tool from the air supply before performing maintenance, clearing a
jammed fastener, leaving the work area, moving the tool to another location, or
handing it to another person.
All compressed air contains moisture and other contaminants that can harm the
internal components of the tool. An air line filter will remove most of these and
significantly extend the life of the tool. Ensure the in-line oiler has sufficient oil. If
an in-line oiler is not available, place 2 drops of oil into the tool’s air inlet at the
beginning of each workday. More than this will be expelled from the tool’s exhaust
during firing.
Air fitting: The air nailer should be equipped with a 1/4” NPT male “ quick
connector”. To prevent accidental cycling even though disconnected, the tool must
always be connected to the air supply in such a way that all air pressure in it is
released when the coupling is disconnected.
Air hose
Filter
Oiler
Regulator
1-3/4" coil roofing nailer
Quick coupling
Air connector
Fig.2
6

CAUTION:
Keep tool pointed in a safe direction at all times.■
Never attempt to drive fasteners into materials too hard to penetrate, at too■
steep an angle, or too near the edge of the workpiece. The fastener can
ricochet causing personal injury.
Disconnect tool from air supply before doing any disassembly, maintenance,■
clearing a jammmed fastener, leaving the work area, moving the tool to
another location, or handing the tool to another person.
Clean and inspect the tool daily. Carefully check for proper operation of■
trigger and safety mechanism. Do not use the tool unless both the trigger and
the safety mechanism are functional, or if the tool is leaking air or needs any
other repair.
!
OPERATING PROCEDURES
LOADING NAILS
7
CAUTION: Do not load with contact safety mechanism or trigger depressed.
!
1.
2. Open the magazine cover. ( Fig.6 )
4. Insert a coil of nails 1 (Fig.7), putting the first nail into the firing chamber 2 (Fig.7)
of the nailer. Close the magazine cover and then close the movable cover.
3. Check the adjuster plate 1 (Fig.6) inside the magazine. Then rotate the adjuster
nut to adjust the platform to match the nail length:
a. the lowest position: 1-1/2” to 1-3/4” long nails
b. the middle position: 1-1/4” long nails
c. the upper position: 3/4” to 1” long nails
Push down on the latch 1 (Fig.4), swing the latch 1 (Fig.5), then open the
movable cover 2 (Fig.4).
O P ER A TIN G TH E TO O L
Fig.4
1 2
1
Fig.5
Fig.6
1
Fig.7
1
2

MAINTENANCE
CAUTION: Disconnect tool from the air supply before removing or installing the
contact tip. !
r, reassemble in reverse order.
REGULAR MAINTENANCE
Clean and inspect the tool daily. Make sure the tool is disconnected from the air
supply.
Blow the tool clean with compressed air and inspect for wear or damage.
Use
necessary. DO NOT SOAK tool with cleaning solutions. Such solutions can
damage internal parts.
Inspect the trigger and the safety mechanism to assure the system is complete
and functional. Check for loose or missing parts, and any parts that may be
sticking.
Keep all the screws tight. Loose screws may cause personal injury .
Place two or three drops of pneumatic oil (included) into the air inlet of the tool
daily.
ADJUSTING FASTENER DEPTH
The depth to which a fastener is driven is controlled by the depth adjustment (Fig.8/9).
The depth drive is adjusted to the maximum setting by the factory.
1. Fire a fastener into a scrap workpiece to check depth.
2.
3.
If a change is desired, pull the “release catch A” (Fig.8) , then rotate the
adjustment knob clockwise (upward) to increase the depth, counterclockwise
4. Fire another fastener in a scrap work piece and check the depth.
of air pressure required will vary depending on the size of the setting.
OPERATING PROCEDURES
8
1. Unlock the magazine latch and open the magazine cover.
2. Use pliers or any appropriate tool to remove the jammed nails.
3. Close the movable cover and verify that the magazine latch is moved to its original position.
4. Reload the nails into the tool magazine.
5. Reconnect the air supply line to the tool’s air inlet.
6. Test fire 3 to 5 nails into a piece of scrap wood in order to ensure a proper operation.
CLEARING A JAMMED NAIL
Complete all the steps in PREPARING THE TOOL before using.
Please Note: This tool is fired in only one way:
BUMP FIRE: The tool should only fire if the Safety Nosepiece is pressed
against the workpiece and the trigger is pulled. It should fire again if the trigger is
released and pulled OR if the safety is lifted and pressed against the workpiece
again. The tool should not fire if the Safety Nosepiece is not pressed against an
object.
1. Connect the air supply to the tool and set within the Operating Air Pressure
indicated on the Specification chart.
2. Pull trigger with nailer off workpiece.
3. Depress the contact mechanism firmly until it is completely depressed to drive a nail.
4. With depressing the workpiece,release the trigger and pull it again,the nailer
fires again.
5. With pulling trigger, lift the tool and press it against the workpiece again,nailer fires again.
Fig.9
(downward) to decrease it ( Fig.9).
To prevent rotating while operating, make sure the tip on the “release catch A”
match the gap of the screw( Fig.8).
Fig.8
“release catch A”
（#49）
（#49）
5. REPEAT AS NECESSARY UNTIL DESIRED DEPTH IS ACHIEVED. The amount

TROUBLESHOOTING
9
PROBLEM CAUSE SOLUTION
Air leak at trigger area O-ring in trigger valve
damaged or cracked
Check and replace O-ring
Trigger valve head damaged Check and replace trigger valve head
Trigger valve stem, seal, or
O-ring damaged
Check and replace trigger valve stem
Air leak between body and
front plate
Piston O-ring or bumper
damaged
Check and replace O-ring or bumper
Air leak between body and
cylinder cap
Screw loose Tighten screws
Damaged seal Check and replace seal
Tool driving fasteners too
deeply
Worn bumper Replace bumper
Air pressure too high Adjust air pressure at regulator
Tool runs slowly or has power
loss
 Add oil as instructed
 Check air supply
Broken spring in cylinder cap Replace spring
Exhaust port in cylinder head
is blocked
Replace damaged internal parts
Tool skips fasteners Worn bumper or damaged
spring
Replace bumper or pusher spring
Dirt in front plate Clean drive channel in front plate
 
Worn or dry O-ring on piston Replace or lubricate O-ring
Damaged O-ring on trigger
valve
Replace O-ring
Cylinder cap is leaking Replace seal
Fasteners jam in tool or in
magazine
Joint guide is worn Replace joint guide
Fasteners in tool are the
wrong size or damaged
Use only recommended fasteners
Magazine screws or front
plate clamp are loose
Tighten all
Blade in piston assembly is
damaged
Replace piston assembly
Tool will not drive fasteners
down tight
Worn blade in piston
assembly
Replace piston assembly
Lack of power Adjust regulator to adequate pressure
Slow cycling and loss of
power
Check cylinder cap spring for broken coils, reduced
length, or if exhaust port is blocked

10
PARTS LIST
11
2
3
4
1
1
8
7
6
5
1
6
1
14
16
15
12
13
11
10
9
1
1
3
1
1
1
1
22
26
27
25
24
23
20
21
19
18
17
1
1
1
1
1
1
1
1
40
51
53
54
52
50
49
48
47
46
45
44
42
43
41
39
38
37
36
35
34
28
67
78
80
79
77
76
75
74
73
72
69
70
68
56
55
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
O-Ring 16*1.7
Exhaust Cover
Washer #6
Cylinder CAP
Gasket
Piston Stopper
Spring
O-Ring 40*2.65
O-Ring 50*2.65
Head Valve Piston
Piston Head
Driver Blade
Stopper
O-Ring 71*2.65
Spacer
Cylinder
Bumper
Screw 5*16 81
1
1
1
1
Washer 1
4
82
1
O-Ring 37.5*3.55
29
30
31
32
33
63
64
65
66
93
94
95
96
97
98
99
57
58
59
60
61
62
92
91
90
89
88
87
86
85
84
83
O-Ring 16*1.8
O-Ring 19*2.3
Trigger valve head
O-Ring 5.6*1.8
O-Ring 8.2*1.75
Trigger valve guide
O-Ring 2.3*1.4
Spring
Trigger valve stem
Seal,Air
Catch Guide Plate
Release Catch C
Ring Ø5.5*2
Seal,Air
O-Ring
1
1
1
1
1
1
1
1
1
1
3
1
3
1
1
1
1
1
1
1
100
1
1
101
1
1
1
102
1
103
1
104
1
1
Spring
Catch Guide Plate
Screw 4*12
Release Catch B
Spring
Screw
Release Catch A
Prevent fall frame(B)
Pin 3*30
1
Prevent fall frame(B)
Body
Pin 3*14
Pin
O-Ring 4.5*1.5
Stopper A
Spring
Stopper B
Pin
Handle Grip
Prevent fall frame(A)
Screw 5*30
Screw 4*8
Prevent fall frame(A)
Pusher
Tail cover
Stopper
71 1
Spring
O-Ring 18.2*2
1
Pin
O-Ring 8.7*2
Gate Lock
Spring
Door
Pin
Pin 3*12
Prevent fall frame(B)
Prevent fall frame(B)
Magazine
Pin 3*28
Sliding Block
Stopper
Gasket
Tail cover
Screw 5*16
Tail Cover
Pin
O-Ring 3.15*1.8
Stopper (A)
Tray
Screw
Spring
Screw 4*8
Stop(B)
Prevent fall frame(A)
Prevent fall frame(A)
Spring
Pin 4*15.6
105
Click Lever
106
107
Driver blade set
Cylinder Set
108
Trigger Valve set
1
109
110
111
112
Pin
Spring
Trigger
1
3
1
1
1
1
0-Ring 6.4*1.6 1
Spring
Screw 6*25
Outlet Site
Piston Head 1
Spring 1
1
#4
Washer
Screw 6x30
Washer
Washer
Washer
ITEM NO. ITEM NO. ITEM NO.DESCRIPTION PCS PCS DESCRIPTION PCS
DESCRIPTION
Ring Ø3.1*2.9 (80°)
Belt Hook

11
SCHEMATIC DRAWING
!WARNING Repairs should be made by an authorized repair center.Do not open or
disassemble this power tool.

1-3/4" COITOOL SHOP L ROOFING NAILER WARRANTY
12