TOPMAQ 36087 User manual

Save This Manual for Future Reference
Original Instruction
Wood Chipper
Operator’s Manual
MODEL NUMBER : 36087
SERIAL NUMBER :
Both model number and serial number may be found on the main
label. You should record both of them in a safe place for future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE
OPERATING MACHINE
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WOOD CHIPPER
2
GB Specifications
Item No. 36087
Chipper Engine 10.3kW
Tractor Engine 4.8kW
Chipping Capacity 120 mm
Disc Size 240 mm
Disc Speed 2500r/min
Knives 300 X55 mm
Infeed Throat Opening 295 X155 mm
Feed Hopper Opening 380 X440 mm
Tires Tracked
Sound Pressure Level 96 db(A) k=3db(A)
Sound Power Level 116 db(A) k=3db(A)
Vibrating level on
handlebar grips
Left 10.1 m/s2 k=1.5 m/s2
Right 11.3 m/s2 k=1.5 m/s2
Weight 309.0 kg
INTRODUCTION
The wood chipper is a power-driven machine
for cutting wood into chips.
Your new wood chipper will more than satisfy
your expectations. It has been manufactured
under stringent quality standards to meet
superior performance criteria. You will find
it easy and safe to operate, and with proper
care, it will give you many years of dependable
service.
The Engine manufacturer is responsible
for all engine-related issues with regards to
performance, power rating, specifications,
warranty and service. Please refer to the
Engine Manufacturer ’s owner’s/operator’s
manual, packed separately with your unit, for
more information.
Carefully read through this entire
operator’s manual before using this
unit. Take special care to heed
the cautions and warnings.
TABLE OF CONTENTS
Introduction 2
Specifications 2
Symbols 3
Safety 3
General Safety Rules 3
Specific Safety Rules 5
Unpacking The Container 8
Contents Supplied 9
Assembly 10
Know Your Wood Chipper 12
Features & Controls 12
Operation 14
Maintenance 18
Storage 27
Trouble Shooting 28
Parts Schedule 30
Parts List 32
RECYCLING AND DISPOSAL
This marking indicates that this
product should not be disposed with
other household wastes. To prevent
possible harm to the environment
or human health from uncontrolled
waste disposal, recycle it responsibly
to promote the sustainable reuse of
material resources. To return your
used device, please use the return and
collection systems or check with your
local authority or local stores for advice
of environmental safe recycling.
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WOOD CHIPPER 3
GB
Read these instructions for use
carefully.
Wear eye protection.
Wear hearing protection.
Wear protective gloves.
Wear safety footwear.
Do not remove or tamper with the
protection and safety devices.
Do not touch parts which are hot
from operation. Serious burns
may result.
No smoking, no sparks, no flames.
Never start or run the engine
inside a closed area.
Keep your hands clear from
all rotating parts.
Do not operate on slopes
with angle over 20° or
tip loading at an inclined
position.
Keep hands away from moving
parts.
Thrown Objects.
Keep hands away from the end
of the hoppers while machine is
running.
SYMBOLS
The rating plate on your machine may
show symbols. These represent important
information about the product or instructions
on its use.
SAFETY
General Safety Rules
Understand your Machine
Read this manual and labels affixed to the
machine to understand its limitations and
potential hazards.
Be thoroughly familiar with the controls and
their proper operation. Know how to stop the
machine and disengage the controls quickly.
Make sure to read and understand all the
instructions and safety precautions as outlined
in the Engine Manufacturer’s manual packed
separately with your unit. Do not attempt to
operate the machine until you fully understand
how to properly operate and maintain the
engine and how to avoid accidental injuries
and/or property damage.
If the unit is to be used by someone other than
original purchaser or loaned, rented, or sold,
always provide this manual and any needed
safety training before operation. The user can
prevent and is responsible for accidents or
injuries that may occur to themselves, other
people, and property.
Do not force the machine. Use the correct
machine for your application. The correct
machine will do the job more efficiently and
safer at the rate it was designed.
The exhaust fumes are dangerous,
containing carbon monoxide.
Staying in the environment can
lead to unconsciousness and death.
Always turn off the engine before
starting maintenance.
12 M
Keep bystanders away.
100 MM
Do not chipping larger than 100
mm in diameter
Do not permit children to
operate this machine at any time.
Do not refuel when working.
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WOOD CHIPPER
4
GB Replace damaged, missing, or failed parts
before using it. Check for fuel leaks. Keep the
machine in safe working condition.
Do not use the machine if the engine’s switch
does not turn it on or off. Any gasoline
powered machine that can’t be controlled
with the engine switch is dangerous and must
be replaced.
Regularly check to see that keys and adjusting
wrenches are removed from the machine area
before starting it. A wrench or a key that is
left attached to a rotating part of the machine
may result in personal injury.
Avoid accidental starting. Be sure the engine’s
switch is off before transporting the machine
or performing any maintenance or service
on the unit. Transporting or performing
maintenance or service on a machine with its
switch on invites accidents.
If the machine should start to vibrate
abnormally, stop the engine (motor) and
check immediately for the cause. Vibration is
generally a warning sign of trouble.
Engine Safety
This machine is equipped with an internal
combustion engine. Do not use on or near any
unimproved, forest covered, or brush covered
land unless the exhaust system is equipped
with a spark arrester meeting applicable local,
state, or federal laws.
In the state of California, a spark arrester is
required by law. Other states have similar laws.
A spark arrester, if used, must be maintained
in effective working order by the operator.
Never start or run the engine inside a closed
area. The exhaust fumes are dangerous,
containing carbon monoxide, an odorless and
deadly gas. Operate this unit only in a well-
ventilated outdoor area.
Do not tamper with the engine to run it at
excessive speeds. The maximum engine speed
is preset by the manufacturer and is within
safety limits. See engine manual.
Keep a Class B fire extinguisher on hand when
operating this chipper shredder in dry areas as
a precautionary measure.
Personal Safety
Do not permit children to operate this machine
at any time.
Keep children, pets, and other people not
using the unit away from the work area. Be
alert and shut off unit if anyone enters work
area. Keep children under the watchful care of
a responsible adult.
Do not operate the machine while under the
influence of drugs, alcohol, or any medication
that could affect your ability to use it properly.
Dress properly. Wear heavy long pants, boots,
and gloves. Do not wear loose clothing, short
pants, or jewelry of any kind. Secure long hair
so it is above shoulder level. Keep your hair,
clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be
caught in moving parts.
Protect eyes, face, and head from objects that
may be thrown from the unit. Always wear
safety goggles or safety glasses with side
shields when operating.
Wear appropriate hearing protection.
Always keep hands and feet away from all
moving parts during operation. Moving parts
can cut or crush body parts.
Always keep hands and feet away from all
pinch points.
Do not touch parts that might be hot
from operation. Allow parts to cool before
attempting to maintain, adjust, or service.
Stay alert, watch what you are doing, and use
common sense when operating the machine.
Do not overreach. Do not operate the machine
while barefoot or when wearing sandals or
similar lightweight footwear. Wear protective
footwear that will protect your feet and
improve your footing on slippery surfaces.
Keep proper footing and balance at all times.
This enables better control of the machine in
unexpected situations.
Inspect your Machine
Check your machine before starting it. Keep
guards in place and in working order. Make
sure all nuts, bolts, etc., are securely tightened.
Never operate the machine when it is in need
of repair or is in poor mechanical condition.
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WOOD CHIPPER 5
GB
Fuel Safety
Fuel is highly flammable, and its vapors can
explode if ignited. Take precautions when using
to reduce the chance of serious personal injury.
When refilling or draining the fuel tank, use
an approved fuel storage container while in
a clean, well-ventilated outdoor area. Do not
smoke, or allow sparks, open flames, or other
sources of ignition near the area while adding
fuel or operating the unit. Never fill the fuel
tank indoors.
Keep grounded conductive objects, such as
tools, away from exposed, live electrical parts
and connections to avoid sparking or arcing.
These events could ignite fumes or vapors.
Always stop the engine and allow it to cool
before filling the fuel tank. Never remove
the cap of the fuel tank or add fuel while the
engine is running or when the engine is hot.
Do not operate the machine with known leaks
in the fuel system.
Loosen the fuel tank cap slowly to relieve any
pressure in the tank.
Never overfill the fuel tank. Fill the tank to no
more than 1/2” below the bottom of the filler
neck to provide space for expansion as the
heat of the engine can cause fuel to expand.
Replace all fuel tank and container caps securely
and wipe up spilled fuel. Never operate the unit
without the fuel cap securely in place.
Avoid creating a source of ignition for spilled
fuel. If fuel is spilled, do not attempt to start the
engine but move the machine away from the
area of spillage and avoid creating any source of
ignition until fuel vapors have dissipated.
When fuel is spilled on yourself or your clothes,
wash your skin and change clothes immediately.
Store fuel in containers specifically designed
and approved for this purpose.
Store fuel in a cool, well-ventilated area, safely
away from sparks, open flames, or other
sources of ignition.
Never store fuel or a machine with fuel in the
tank inside a building where fumes may reach
a spark, open flame, or any other source of
ignition, such as a water heater, furnace, or
clothes dryer. Allow the engine to cool before
storing in any enclosure.
Specific Safety Rules
Identify hazards and take preventive steps to
avoid accidents and minimize risk. Possible
hazards include, but are not limited to,
moving parts, thrown objects, weight of the
machine and components, and the operating
environment.
Prior to Starting
Thoroughly inspect the area in which you are
working, keeping it clean and free of debris
to prevent tripping. Operate on a flat level
ground.
Before starting your chipper shredder: make
sure the feed hopper and cutting housing
are empty and free of all debris, check the oil
level, make sure all nuts and bolts are tight,
and check the air pressure in the tires.
Operation Safety
Never place any part of your body where
it would be in danger if movement should
occur during assembly, installation, operation,
maintenance, repair, or moving.
Keep all bystanders and pets at least 75 feet
away. If you are approached, stop the unit
immediately.
Never place your hands, feet, or any part of
your body in the chipper hopper, discharge
opening, or near or under any moving part
while the machine is running. Keep the area of
discharge clear of people, animals, buildings,
glass, or anything else that will obstruct clear
discharge, causing injury or damage. Wind can
also change discharge direction, so be aware.
If it becomes necessary to push materials to
the chipper hopper, use a small-diameter stick,
not your hands.
Keep your face and body back from the
chipper hopper and discharge chute to
avoid injury from accidental bounce back of
material.
Never reach with your hands inside the feed
hopper past the rubber flap while operating
the machine.
Keep combustible substances away from the
engine when it is hot.
Do not tilt the machine while the engine is
running.
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WOOD CHIPPER
6
GB Never operate this machine without the feed
hopper or discharge chute properly attached.
Operating Zone
Feeding Materials
Feed only clean materials into the machine.
Foreign matter such as soil, sand, grit, stones,
pieces of metal, etc. will damage the sharp
edge of the cutting knives. Root balls and
dead wood will also dull the blades quickly.
Avoid feeding pine needles, flax and cabbage
tree leaves into the machine; these stringy
materials can wrap around the rotor shaft and
work their way into the bearing.
Avoid feeding short, stubby pieces of wood
into the machine; they tend to bounce and
spin in the feed hopper. Feed these short
pieces together with longer pieces. After
becoming familiar with the machine, prune to
suit its capabilities.
This machine is self-feeding, do not force
branches into the blades. Allow the machine
to automatically feed through. Allow time for
the machine to reach the highest spinning
revolutions before feeding the next load of
branches.
Unclogging
Never allow processed material to build up in
the discharge area. This can prevent proper
discharge and result in kickback from the
chipper hopper.
Never attempt to unclog either the feed
hopper or discharge chute while the engine
is running. Immediately shut off the engine,
allow the cutting disk to come to a complete
stop, and then remove the clogged material.
Inspect for damage and check for any loose
parts for repair or replacement.
Whenever you leave the operating position
or if you have to remove processed material,
leaves, or debris from the machine, always
shut down the engine, and ensure the engine
is switched to “off” to prevent accidental
starting, and wait for all moving parts to come
to a complete stop.
Before opening the cutting disk housing,
always make sure the engine is switched off,
the cutting disk is at a complete standstill, and
the belt drive is disengaged.
Moving
Move the machine at least 10 feet away from
the refueling point before starting engine.
This chipper shredder is for movement by
hand only. Never attempt to tow the machine
on public highways, roads, or thoroughfares.
Always stop the engine before moving the
machine, and watch out for sharp objects that
could pierce the tires.
Machine Use and Care
Position the machine in such a way that it
can not move during maintenance, cleaning,
adjustment, assembly of accessories or spare
parts, as well as under storage.
Do not force the machine. Use the correct
machine for your application. The correct
machine will do the job better and safer at the
rate for which it is designed.
Do not change the engine governor settings
or over-speed the engine. The governor
controls the maximum safe operating speed
of the engine.
Do not run the engine at a high speed when
you are not working.
Do not put hands or feet near rotating parts.
This machine has two rotating cutting knives
capable of amputating hands and feet and
throwing objects. Keep hands and feet out of
openings while machine is running. Failure to
observe these safety instructions could result
in serious injury or death.
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WOOD CHIPPER 7
GB
Avoid contact with hot fuel, oil, exhaust fumes
and hot surfaces. Do not touch the engine or
muffler. These parts get extremely hot from
operation. They remain hot for a short time
after you turn off the unit. Allow the engine
to cool before doing maintenance or making
adjustments.
If the machine should start to make an unusual
noise or vibration, immediately shut off
the engine, disconnect the spark plug wire,
and check for the cause. Unusual noise or
vibration is generally a warning of trouble.
Use only attachments and accessories
approved by the manufacturer. Failure to do
so can result in personal injury.
Keep the engine and muffler free of grass,
leaves, excessive grease or carbon build up to
reduce the chance of a fire hazard.
Never douse or squirt the unit with water or
any other liquid. Keep handles dry, clean and
free from debris. Clean after each use.
Observe proper disposal laws and regulations
for gas, oil, etc. to protect the environment.
When storing machine out of the reach
of children and do not allow persons
unfamiliar with the machine or these
instructions to operate it. This machine can be
dangerous when used by an untrained user.
Maintaining your Machine
Some parts of this machine are made of
plastic or rubber and should be kept away
from chemicals.
Never cover the machine while the muffler is
still hot.
Do not alter or adjust any part of the chipper
shredder or its engine that is sealed by the
manufacturer or distributor. Only a qualified
service technician may adjust parts that
increase or decrease governed engine speed.
To maintain your machine, check for any
misalignment or binding of any moving parts.
Parts that are broken or worn down that may
affect the machine’s operation. If damage
or worn parts are identify, they should be
repaired before use. Many accidents are
caused by poorly maintained equipment.
NO HANDS BELOW THIS LINE
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WOOD CHIPPER
8
GB UNPACKING THE CONTAINER
Use the screwdriver and hammer to open all the side locks.
Remove all the plywood plates, and remove all the loose parts on the bottom pallets.
1 2 3 4
Benzin-Gartenhäcksler
Wood Chipper
Broyeur de végétaux thermique
Trituratore
Biotrituradora
Zahradní drtič
Záhradný drtič
Kompostkværn
Puutarhasilppurin
DE
GB
FR
ES
IT
CZ
SK
SE
FI
Caдовьוй измeльчитeль
Rozdrabniacz do gałęzi
Tuinhakselaar
Dal Öğütme Makinesi
Oksapurustaja
Kerti szecskavágó
Vrtni rezalnik
Vrtna sječkalica
Tocătoare pentru grădină
RU
PL
NL
TK
EE
HU
SI
HR
RO
Item # 36087
375mm 208cc
150mm(L)
150mm(W)
455mm(L)
343mm(W)
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WOOD CHIPPER 9
GB
1. Main Machine
2. Feed Hopper- Upper
3. Deflector
4. Handlebar Assembly
5. Discharge Chute
6. Feed Hopper- Lower
7. Operator’s Manual & Engine Manual
8. Hardware Bag, Including
The wood chipper comes partially assembled and is shipped in carefully packed package. After all
the parts have been removed from the package, you should have:
CONTENTS SUPPLIED
12
45
786
3
M8 ×25 ×2
A
M10 ×20 ×4
M8 ×25 ×4 B
M10 ×25 ×2 C
M10 ×25 ×2 D
M8 ×30 ×2 E
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WOOD CHIPPER
10
GB Feed Hopper
1. Place the Lower feed hopper onto the
machine and secure with bolts, washers and
nuts.
2. Slide the hinge pins in the upper feed hopper
into the bushings in the lower feed hopper
completely, then close the upper hopper
onto the lower hopper and secure with
M10x25 bolts and nuts.
Align the holes of the handlebar with the mount
bracket and secure each with a spring washer,
flat washer and a M10x20 bolt . Fasten each
handlebar support onto the engine deck with a
spring washer, flat washer and a M8x25 hex bolt.
Unscrew the four M16x40 bolts, washers and
nuts that connect the chipper with dumper
base. Move the chipper backward, then secure
with bolts, washers and nuts that just removed
at the beginning.
Hinge
Pin (×2)
M10 X 25 (×2)
1
2
3
M10 ×25 ×2 C
M8 ×25 (×4)
M8 ×25 ×4 B
Following the assembly directions below, you
will assemble the machine in a few minutes.
ASSEMBLY
M8 ×25 (×2)
M10 ×20 (×4)
M8 ×25 ×2
A
M10 ×20 ×4
Handlebar Assembly
1
3
2
M16x40 (×2)
M16x40 (×2)
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WOOD CHIPPER 11
GB
M10 X 25 (×2)
Hinge
Pin (×2)
1
2
3
M10 ×25 ×2 D
Discharge Chute
Slide the hinge pins in the discharge chute into
the bushings in the drive housing weldment
completely, then close the discharge chute
onto the machine and secure with M10x25
bolts, washers and nuts.
We recommend that you have
someone help you lift the hopper
in place and support it until it is
secured to the chipper.
M8x30
(×2)
M8 ×30 ×2 E
Deflector
Align the holes in the deflector bracket with
the holes in the discharge chute. Secure with
bolts and nuts from the hardware bag .
Emergency Stop Wire Connection
WARNING! EMERGENCY STOP
Make sure the emergency stop wire is rightly connected.
If not, may result in death or serious injury.
Emergency Switch Emergency Stop Wire
Emergency Stop Handle
EMERGENCY STOP
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WOOD CHIPPER
12
GB
Recoil Starter Handle
Engine On/Off Switch
Choke Control
Fuel Shut-Off Valve
Feed Tray
Transport Handle
Gear Selection Lever
Throttle Control
Engine Switch
Throttle Control
Right Steering Lever
Track
Gearbox
KNOW YOUR Wood Chipper
Features and Controls
Feed Hopper
Defector
Engine
Discharge Chute
Clutch Control Lever
Left Steering Lever
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WOOD CHIPPER 13
GB
Feed Hopper
The feed hopper is where you insert your
materials to be chipped.
Discharge Chute
Chipped materials are discharged through this
opening. The deflector can be attached to the
chute.
Engine On/Off Switch
The engine switch has two positions. OFF -
engine will not start or run. ON - engine will
start and run.
Recoil Starter Handle
The handle is used to start the engine.
Fuel Shut-Off Valve
The fuel shut – off has two position. CLOSED
() - use this position to service, transport,
or store the unit.
OPEN ( ) - use this position to run the unit.
Choke Control
The choke control is used to choke the
Always release the clutch control
lever before changing speeds.
Failure to do so will result in
damage to the power trackbarrow.
Operate the steering levers only at
a reduced speed.
Gear Selection Lever
The gear selection lever has 4 positions: 3
forward speeds and 1 reverse. To change
speeds, move the speed shift lever to the
desired position. The lever locks in a notch at
each speed selection.
Slower speeds are for heavier loads, while
faster speeds are for transporting light loads
or an empty hopper. It is recommended that
you use a slower speed until you are familiar
with the operation of the power trackbarrow.
If the engine slows down under a load or the
tracks slip, shift the machine into a lower gear.
If the front of the machine rides up, shift
the machine into a lower gear. If the front
continues to ride up, lift up on the handles.
Operate the lever to turn left/right.
Left/Right Steering Lever
Engine On/Off Switch
The engine switch has two positions. OFF -
engine will not start or run. ON - engine will
start and run.
Recoil Starter Handle
The recoil starter handle is used to start the
engine.
Fuel Shut-Off Valve
The fuel shut-off has two positions:
CLOSED ( ) - Use this position to service,
transport, or to store the unit.
OPEN ( ) - Use this position to run the unit.
Never use choke to stop engine.
Clutch Control Lever
Squeeze the control lever, clutch engaged.
Release the lever, clutch disengaged.
Throttle Control
The throttle control regulates the speed of the
engine, and moves between FAST , SLOW
, and STOP positions.
The throttle control will shut off the engine
when it is moved to the STOP position.
Choke Control
The choke control is used to choke the
carburetor and assist in starting the engine.
The choke control slides between the CHOKE
CLOSED and CHOKE OPEN positions.
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WOOD CHIPPER
14
GB
Tracked Dumper Operation
carburetor and assist in starting the engine.
The choke control slides between the CHOKE
CLOSED and CHOKE OPEN positions.
Throttle Control
The throttle control regulates the speed of
the engine and will shut off the engine when
it is moved to the STOP position. The throttle
control moves between FAST , SLOW ,
and STOP positions.
OPERRATION
The engine is shipped without oil. Do
not start the engine before adding oil.
Please refer to your engine manual
for the proper grade of oil to add.
DO NOT OVERFILL. Check engine
oil level daily and add as needed.
Gasoline is highly flammable and
explosive. You can be burned or
seriously injured when handling fuel.
Use extreme care when handling
gasoline.
Fill the fuel tank outdoors, never
indoors. Gasoline vapors can ignite
if they collect inside an enclosure.
Explosion can result.
IMPORTANT: DO NOT OVERFILL!
This equipment and/or its engine
may include evaporative emissions
control system components,
required to meet EPA and/
or CARB regulations, that will
only function properly when the
fuel tank has been filled to the
recommended level. Overfilling
may cause permanent damage
to evaporative emissions control
system components. Filling to
the recommended level ensures
a vapor gap required to allow for
fuel expansion. Pay close attention
while filling the fuel tank to ensure
that the recommended fuel level
inside the tank is not exceeded. Use
a portable gasoline container with
an appropriately sized dispensing
spout when filling the tank. Do not
use a funnel or other device that
obstructs the view of the tank filling
process.
Make sure the power trackbarrow is on a
flat, level surface.
Move the engine switch to the ON position.
Using a funnel, add oil up to the FULL mark
on the dipstick. (See engine manual for oil
capacity, oil recommendation, and location
of fill cap.) Reinstall the fuel cap and tighten. Always
clean up spilled fuel.
Remove the oil fill cap/dipstick to add oil.
1.
1.
3.
3.
2.
Add Oil To Engine
Add Gasoline To Engine
Starting Engine
The engine must be off and allowed to cool
at least two minutes before adding fuel.
Remove the fuel filler cap and fill the tank.
(See engine manual for fuel capacity, fuel
recommendation, and location of fuel cap.)
1.
2.
CLOSEDOPEN
ONOFF
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WOOD CHIPPER 15
GB
Open the fuel shut-off valve.
2.
Rapid retraction of the starter cord
(kickback) will pull your handand arm
toward the engine faster than you
can let go. Broken bones, fractures,
bruises, or sprains could result.
Operating
After the engine warms up, move the throttle
lever to accelerate engine speed.
Engage the required gear and slowly squeeze
the clutch control lever. If the gear does not
engage immediately, slowly release the clutch
Move the choke lever to the CLOSED
position.
If the engine is hot, closing the choke is not
necessary.
Move the throttle lever slightly to the FAST
speed.
Pull the recoil starter until the engine starts.
Return the recoil to the home position after
each pull. Repeat the steps as needed. Once
engine has started, set the throttle to the
FAST position before you operate the unit.
3.
4.
5.
ONOFF
SLOWFAST
OPENCLOSED
SLOWFAST
OPENCLOSED
lever and try again. In this way the power
trackbarrow will start moving.
The power trackbarrow has the steering levers
on the handlebars, which makes steering
very easy. To turn right or left, simply pull the
corresponding right or left steering lever.
The sensitivity of the steering increases in
proportion to the speed of the machine and
the load. With an empty machine, a light
pressure on the lever is all that is needed to
turn. When the machine is fully loaded, more
pressure is required.
The power trackbarrow has a maximum load
capacity of 660 LBS. However, it is advisable
to assess the load and adjust it according to
the ground on which the machine will be used.
It is, therefore, advisable to cover uneven or
rough terrain using a low gear, and to take
extra precautions. In such situations, the
machine should be kept in low gear for the
entire stretch.
Avoid sharp turns and frequent changes of
direction while driving on rough, hard terrains
full of sharp, uneven points with a high degree
of friction.
Even though the unit has rubber tracks,
remember to be careful when working in
adverse weather conditions (ice, heavy rain
and snow) or on types of ground that could
make the power trackbarrow unstable.
Please note that as this is a tracked vehicle, it is
subject to a considerable pitching movement
when passing over bumps, holes and steps.
When the clutch control lever is released, the
machine will stop and brake automatically.
If the machine is stopped on a steep slope, a
wedge should be placed against one of the
tracks.
Idle Speed
Set the throttle control lever to the SLOW
position to reduce stress on the engine when
work is not being performed. Lowering the
engine speed will help extend the life of the
engine, as well as conserve fuel and reduce
noise level.
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WOOD CHIPPER
16
GB
Sudden stopping at a high
speed under a heavy load is not
recommended. Engine damage may
result.
Do not move the choke control to
CLOSE to stop the engine. Backfire
or engine damage may occur.
Move the throttle lever to the SLOW ( )
position.
Let the engine idle for one or two minutes.
Turn the engine switch to the OFF position.
Turn the fuel valve lever to the OFF ( )
position.
1.
2.
3.
4.
Wood Chipper Operation
The engine is shipped without oil.
Do not start the engine before
adding oil.
Operating
After the engine warms up, pull the throttle
lever to accelerate engine speed.
As the engine is increased slowly to full speed,
gradually and slowly pull the belt tension lever
as far as it will go to engage the belt drive. This
has to be done slowly to allow the cutting disk
to pick up speed, otherwise the engine will stall
because there is high inertia in the cutting disk.
The chipper shredder can process a wide
variety of dry or green organic materials such
as branches, stalks, vines, leaves, roots, and
Start the Engine
Using the same way as the dumper engine to
start the chipper engine.
Feed limbs or branches through cut-end first,
leaving the bushy head on. This helps guide
the limb down the feed hopper and reduces
spinning and bouncing of small pieces back
up the feed hopper. Some side branches may
require pre-cutting so that the branch will self-
feed more efficiently.
It is always advisable to process freshly cut
materials, as wooden branches get very hard,
they become springy when dried out and can
make the knives dull more quickly.
While operating the machine, keep a wooden
stick handy, approximately 1 inch in diameter
by 2 feet long. This stick will be useful to push
in short, brushy and very leafy materials and
keep the feed hopper clear.
Do not force material into the machine. If it
does not chip well, the chipper knives may
need sharpening or to be replaced, or the gap
between the knives and the wear plate needs
adjusting .
Do not overload the machine by feeding too
much material in to the feed hopper at one time.
If you hear the speed of the engine decreasing,
immediately stop feeding material in to the
machine. Do not resume feeding material into
NO HANDS BELOW THIS LINE
STOP ENGINE
To stop the engine in an emergency, simply turn
the engine switch to the OFF position. Under
normal conditions, use the following procedure:
vegetable matter. The maximum capacity
is 3-inch diameter branches, this can vary
depending on the type and hardness of wood.
Rotating the branch as you feed it into the
machine will improve performance.
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WOOD CHIPPER 17
GB
Make sure the machine is level
and stable to avoid unnecessary
vibrations.
The engine is fitted with an oil alert
and will not start if the oil level in the
sump is too low. It may also stop if it
is operated on a steep slope.
To shut down the machine, move
the throttle control lever to idle
speed, turn the engine switch to the
OFF position, and it will gradually
come to a standstill.
Do not operate on concrete or other
hard surface.
the machine until the engine has returned to
full speed.
The chipper shredder can clog up with soft,
wet, or fibrous materials. However, if you feed
soft materials intermittently with branches,
there should be no problem, as the chipper
shredder tends to clean out any residue left in
the machine.
If any stringy material wraps around the rotor
shaft, remove it before it works its way into the
bearing.
If the chipper shredder stalls from overloading
or clogging, turn off the engine’s power switch
and wait until the cutting disk is completely
stopped and the belt drive is disengaged. Allow
the engine to completely cool and switch the
engine to off. Open the housing cover to clear
and remove all the materials from the housing.
Lock the housing cover, switch the engine to
the on position, and start the machine again to
resume operation.
As the discharge material plies up, move the
chipper away from the pile. This will keep the
material from backing up the discharge chute.
Do not position the deflector vertically, as this
will reduce the airflow, impeding the discharge
and causing blockage.
Sudden stopping at a high
speed under a heavy load is not
recommended. Engine damage may
result.
Do not move the choke control to
CLOSE to stop the engine. Backfire
or engine damage may occur.
Idle Speed
Set the throttle control lever to the SLOW
position to reduce stress on the engine when
chipping is not being performed. Lowering the
engine speed will help extend the life of the
engine, as well as conserve fuel and reduce
noise level.
Stop Engine
To stop the engine in an emergency, simply
turn the engine switch to the OFF position.
Under normal conditions, use the following
procedure:
1. Move the throttle lever to the SLOW ( )
position.
2. Let the engine idle for one or two minutes.
3. Turn the engine switch to the OFF position.
4. Turn the fuel valve lever to the OFF ( )
position.
Emergency Stop
Make sure the emergency stop switch is
working before every use. Otherwise serious
injury or death may occur. Note that the
emergency stop wire should be routed around
the left side of the hopper as you look at it.
Emergency Stop Handle
EMERGENCY STOP
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WOOD CHIPPER
18
GB Wait until the machine completely stops.
Allow the engine to completely cool. Remove
the engine’s spark plug. Then clean out the
interior of the machine and its discharge
chute.
MAINTENANCE
Never use a “pressure washer” to
clean your unit. Water can penetrate
tight areas of the machine and its
transmission case and cause damage
to spindles, gears, bearings, or the
engine. The use of pressure washers
will result in shortened life and
reduce serviceability.
1.
2.
3.
4.
5.
Maintaining your mini tracked dumper will
ensure long life to the machine and its
components.
Preventive Maintenance
Turn off the engine and disengage all
command levers. The engine must be cool.
Keep the engine’s throttle lever in its SLOW
position and remove the spark plug wire
from the spark plug and secure.
Inspect the general condition of the power
trackbarrow. Check for loose screws,
misalignment or binding of moving parts,
cracked or broken parts, and any other
condition that may affect its safe operation.
Use a soft brush, vacuum or compressed
air to remove all contaminants from the
machine. Then use high quality light oil to
lubricate all moving parts.
Check the spark plug wire regularly for
signs of wear, and replace when needed.
Tracked Dumper Maintenance
1.
1.
2.
3.
Adjusting Clutch
When the clutch begins to show wear, the
handle reach will become wider, making it
more difficult to reach. Follow these steps
to return the clutch lever back to its original
position.
Adjusting Steering
If steering becomes difficult to engage, follow
these steps to adjust the cable tension.
Loosen the jam nut by turning it counter
clockwise with 10mm wrench.
Tighten or loosen the cable by turning the
cable adjustment nut clockwise or counter
clockwise with 10mm wrench until you
have reached your required tightness.
Once tightness is set, return the jam nut
against the handle to hold the cable in
place.
Loosen the jam nut by turning it counter
clockwise with 10mm wrench.
2.
3.
Tighten or loosen the cable by turning the
cable adjustment nut clockwise or counter
clockwise with 10mm wrench until you
have reached your required tightness.
Once tightness is set, return the jam nut
against the handle to hold the cable in place.
Jam Nut
Adjustment Nut
Adjustment Nut
Jam Nut
Jam Nut
1
2 3
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WOOD CHIPPER 19
GB
2.
1.
3.
Loosen the jam nut by turning it counter
clockwise with 12mm wrench.
Tighten or loosen the cable by turning the
cable adjustment nut clockwise or counter
clockwise with 10mm wrench until you
have reached your required tightness.
Once tightness is set, return the jam nut
against the handle to hold the cable in place.
If the above adjustment does not create
enough cable tension, follow the steps below:
Replacing Drive Belt
Remove belt covers as shown and pull out the
belt.
1
Jam Nut
Jam Nut
Lock Nut
Lock Nut
2
Adjustment Nut
3
Jam Nut
Adjustment Nut
Lock Nut
1
Jam Nut
Lock Nut
2 3
Jam Nut
Adjustment Nut
Adjustment Nut
Jam Nut
You may need to loosen the belt
guide bracket and slide back before
removing belt.
Lubrication
General Lubrication
Lightly lubricate all moving parts of the
machine at end of the season or every 25
operating hours.
Gearbox Lubrication
The gearbox is pre-lubricated and sealed at the
factory. Unless there is evidence of leakage or
service has been performed on the gearbox, no
additional lubricate should be required until 50
hours use.
After first 50 hours use, change all the gear oil.
Capacity is 1.5L.
For future use, check the oil level after every
50 hours of use. If you remove the oil level plug
and no oil flows out, please add oil and then
screw the oil level plug.
Gear oil GL-5 or GL-6, SAE80W-90 is
recommended. Do not use synthetic oil.
When replacing gear oil, the engine must be
stopped and still warm. Unscrew the filter cap
and the drain plug. When oil is drained, replace
the drain plug, fill up with fresh oil, and then
replace the filter cap.
Drive Belt
Gearbox Pulley
Belt Cover for Gearbox Pulley
Belt Cover
M8×20 (×3)
M6×20
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WOOD CHIPPER
20
GB
2.
3.
1.
Tightening Tracks
With use, tracks tend to loosen. When
operating with loose tracks, they tend to slip
over the driving wheel causing it to jump its
housing, thus damaging wear to the housing.
To check track tightness, proceed as follows.
Set the machine on a flat surface with
compact ground, or on asphalt or pavement.
Lift the machine and set it on blocks or
supports rated for the weight of the machine
so that the tracks are approximately 4” off
the ground.
Measure the track midline vs. the horizontal
line. The reading must not be more than
10cm~15cm.
Remove the whole chipper.
Remove the mounting seat.
Oil Filler
Oil Outlet
10cm ~ 15cm
Replacing Tracks
Check the condition of the tracks periodically.
If any track is cracked or frayed, it should be
replaced as soon as convenient.
Loosen the adjusting bolts and pull the
steering wheel axle toward the engine, then
track will be loosen.
2.
3.
1.
M16×40 (×4)
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