Brush Bandit 280 User manual

BRUSH CHIPPER
MODELS 280/280HD
OPERATING & PARTS MANUAL
ATTENTION:
Depending on what replacement
parts you are ordering, we will
need the following information:
CHIPPER COMPONENTS
Serial Number
Model Number of Chipper
ENGINE COMPONENTS
Brand
Engine Serial Number
Engine Spec. Number
CLUTCH COMPONENTS
Brand
Serial Number
Assembly of Clutch
MANUFACTURED BY
BANDIT INDUSTRIES, INC.
6750 Millbrook Road
REMUS, MICHIGAN, USA 49340
PHONE: [phone] IN USA
PHONE: [phone] OR 561-2272
FAX: [phone] ~ SALES DEPT.
FAX: [phone] ~ PARTS/SERVICE
E-MAIL: www.banditchippers.com
Model No: _________________
Serial No: _________________
DEALER:
Name: ____________________
Address: __________________
City/State: _________________
Phone No: _________________
Delivery Date: ______________
Engine Make: ______________
Serial No: _________________
Clutch Make: _______________
Model: _________ S/N _______
Copyright 1/07
BUILT WITH QUALITY
AND DESIGN FIRST

WARNING
!
ADVERTENCIA
!
Breathing diesel engine
exhaust exposes you to
chemicals known to the
State of California to cause
cancer and birth defects or
other reproductive harm.
• Always start and
operate the engine in a
well-ventilated area.
• If in an enclosed area,
vent the exhaust to the
outside.
• Do not modify or tamper
with the exhaust system.
• Do not idle the engine
except as necessary.
For more information go to:
www.P65warnings.ca.gov/diesel
Respirar gases de escape de
motores diesel le expone a
quÍmicos conocidos por el estado
de California como causales de
cáncer y defectos congénitos u
otros daños reproductivos.
Para mayor informaciÓn visite:
www.P65warnings.ca.gov/diesel
• Siempre encienda y opere el
motor en áreas bien ventiladas.
• Si está en un área cerrada,
ventile escape hacia el exterior.
• No modifi que ni altere el
sistema de escape.
• No deje el motor en ralentÍa no
ser que sea necesario.
SPW-46 8/18
SPW-47 8/18
Cancer and
Reproductive
Harm
WARNING
!
ADVERTENCIA
!
Cáncer y daño
reproductivo
www.P65warnings.ca.gov
CALIFORNIA PROPOSITION 65

Bandit Industries, Inc.
Safety Booklet
!DANGER
ACCIDENTS
INVOLVING
BRUSH CHIPPERS
CAN AND
SHOULD BE
PREVENTED...
Operator training and
enforcement of safety
policies are
ESSENTIAL!

Bandit Industries, Inc.
Safety Booklet i
Operators must be trained to be constantly thinking about being in a
position and ready to use the forward‑off‑reverse feed control bar and
other controls. They should be thinking and ready to stop or reverse the
feed control bar the instant they feel any pulling toward the infeed hopper
or feedwheels. It is very easy to activate the control when the operator is
properly positioned, to stop or reverse the feedwheels, especially if they
are properly trained and paying attention.
 Itisdifculttoactivatetheforward‑off‑reversefeedcontrolbariftheoperator
isbentover,reachingintotheinfeedhopperofthechipper. Inthispositionthe
operatoris pastthe feedcontrol bar, andin avery unsafesituation requiring
him/her to reach back and contact the control bar to stop or reverse the
This safety booklet describes important safety features on Brush Bandit® Chippers. This booklet involves
safety for your employees and the chipper. The safety features are available as update kits for older chippers
and can be obtained for very little expense. If you have chippers that Do Not have any of these ‑ Add them
to your chipper now.
If you have purchased a Brush Bandit® Chipper second hand, know someone that has, or have
resold a Brush Bandit® Chipper ‑ please contact us. Please fax us at (989) 561‑2273 or e‑mail us at
www.banditchippers.com with the chipper model number, chipper serial number, and current owners name,
address, etc. We need to know them and we want them to know us. Your assistance is greatly appreciated.
Makesureyour chipper operatorshave been properlytrained, and haveread, understand, andfollow safety
and operational procedures contained in the manuals, on the chipper itself, on decals, in this booklet, and the
video.ThesedevicescanbeobtainedthroughyourlocalBandit®dealer.Tondyourclosestdealer,lookin
the yellow pages, look on our web page (www.banditchippers.com), or call 800‑952‑0178 or 989‑561‑2270.
Most, if not all, chipper related accidents are caused by operator negligence. Alack of proper and ongoing
trainingandlackofenforcementofsafetypoliciessignicantlyincreasetheopportunityforoperatorerror.
Many companies involved in tree care or tree maintenance have weekly meetings to review potential
hazardsanddiscusshowaccidentscanbeavoided.Thesemeetingsareabenettonewinexperienced
employees, and also remind experienced employees of the obvious dangers involved with tree work. Even
experienced employees may be injured if they mistakenly believe they fully understand the machine, yet take
unnecessary chances.
Industry leaders agree that safety should be at the top of everyone’s priority list. Employees need constant
remindersnottobecomeovercondentandnottotakeacasualapproachtothepotentialhazardsthey
encounter on a daily basis. Improperly operating a brush chipper is very dangerous. The operator must be
trained and warned that amputation and death can happen unless they
follow all warning instructions. They must also always be in position and
ready to operate feed controls if a dangerous situation should arise.
Bandit Industries, Inc. provides numerous decals on our chippers,
safety instructions in operator manuals, and videos to warn operators of
hazards involving the use of the chipper. Additionally, we endeavor to
providesafety featureson themachines tohelppreventpossibleaccidents
when operators become careless and neglectful.
The Brush Bandit® Chipper was introduced in 1983. Since then there
have been several acciddents in the feed wheel area involving hands,
arms,feet, and legs,some ofwhichhave resultedin death. These injuries
are caused by operators who improperly reach or kick into the chipper
feedwheels. An operator reaches or kicks into the feedwheels when he
or she feels a need to push small twigs, leaves, etc. into the feedwheels
or to dislodge a piece of material in the machine. DO NOT reach or kick
into the infeed hopper under any circumstances!
DANGER
!
READ, UNDERSTAND AND FOLLOW ALL
SAFETY RULES AND INSTRUCTIONS
DANGER
!
NEVER REACH INTOTHE INFEED HOPPER.

Bandit Industries, Inc.
Safety Booklet ii
feedwheels. The operators manual, video, and decals (located several places on chipper) state; “never put
feet or hands into the infeed hopper for any reason”.
If you have short pieces of wood, leaves, or twigs simply lay them on top of longer material while it is
feeding into the chipper. You can also use the wooden pusher tool. Do not feed vines or vine type material
into the chipper. Cut the vines into 4 to 5 foot lengths and lay them on top of longer material while it is feeding
into the chipper. With the vine material at this length, stop the feedwheels and lay the 4 to 5 foot pieces in
the infeed hopper, then they should be fed with the wooden pusher paddle. If you can’t cut the vines to this
length, don’t feed it into the chipper. Never put feet or hands into the infeed hopper for any reason! Always
be positioned and ready to operate control handle.
Always stand to the side of the infeed hopper when inserting material. This will allow you to turn away
from the wood, and walk away, without passing through the material. Feeding from the side also positions
the operator further from the feedwheels.
If you or your employees are not following these instructions, a very serious accident could occur. There is
no such thing as a “minor accident” if an operator gets into the feedwheels. Severe lacerations, amputations,
or even death can occur.
Do not let this happen to you or your employees. Follow correct operating instructions. There have been
several accidents that involved foot amputations, leg amputations, and death as a result of operators kicking
into the infeed hopper of the chipper. Brush chippers are designed to be operated with hands placing the
material into the chipper ‑ NOT FEET! If the operator kicks the material that has become lodged or is not
going into the feedwheels, he or she is placing themselves in extreme danger. If the wood does free up and
goes into the feedwheels, the operator can be thrown off balance. NEVER KICK OR PLACE A FOOT IN
THE CHIPPER INFEED HOPPER! Use a wooden push paddle to feed light, loose, wood material such as
twigs, leaves, etc. or when job is done you can shut off everything, sweep up everything, and throw it in the
chip box or pile. If the wood material becomes lodged and stops feeding, back it out, and turn it to a better
position or trim it with a chain saw. Then, re‑feed it into the chipper. NEVER FIGHT WITH THE WOOD TO
GET IT TO ENTER THE CHIPPER!
Bandit Industries, Inc. continues looking into what can be done
to reduce chipper injuries. The following safety features have been
developed for, and are currently being used on Brush Bandit®
Chippers. They are available from your local Bandit® Dealer. Some
are new and some have been presented before. We urge you to
update your chippers with these devices.
To updateyour chippers,you mustsupply chippermodelsand serial
numbers of every unit where you are installing these very important
safety features. Safety devices available vary between “Hand Fed”
and “Loader Fed” Chippers.
DANGER
!
NEVER REACH INTOTHE INFEED HOPPER.
DANGER
!
SAFETY CLOTHING AND APPAREL
SAFETY CLOTHING AND APPAREL
It is essential that a chipper operator wears proper gloves, clothing, hard hat,
faceshield, hearingprotection, safetyglasses, etc.when operatinga chipper. Don’t
wear gauntlet type gloves or loose impropr clothing. Avoid wearing necklaces,
rings, watches, and neckties while operating the equipment.
Follow the established “ANSI” and “OSHA” standards.

Bandit Industries, Inc.
Safety Booklet iii
The “Wood Push Paddle and Mount” have been standard equipment on our hand fed chippers since
March 21, 1994. The wooden push paddle, if used correctly, is intended to reduce the chance of a negligent
operator disregarding correct procedures, and using his/her foot or hand to push small wood debris in the
infeed hopper area. The wooden push paddle allows the operator to safely push materials from outside the
infeed hopper.
The wooden push paddle can also be used to push wood that may be hung up in the feedwheels. If the
hang up can not be dislodged by the wooden push paddle, a foot or hand won’t help either. Do Not use
steel or shovels or rakes. Reverse the material and trim it down,or
shut down the chipper, wait as many minutes as it takes for everything
to completely stop and dislodge the material using safety procedures.
Have you heard reports or seen operators bending over and reaching
way back into the infeed hopper, near the feedwheels? Have you seen
or heard of your employees using their foot to kick or push material that
is inside the infeed hopper? If either answer is yes, think how important
the wooden push paddle can be to discourage reaching or kicking into
the feedwheels. The wooden push paddle can be ordered through the
Bandit® dealer:
When you supply chipper model and serial number, these kits are available
from your local Bandit® dealer.
SAFETY FEATURE
!
WOODEN PUSH PADDLE MOUNT
Update Kit # UK‑1008
“WOODEN PUSH PADDLE
AND MOUNT”
#626‑0000‑52
14” Wide Paddle #980‑0507‑42 19” Wide Paddle #981‑1005‑30 22” Wide Paddle #980‑200147 34” Wide Paddle
SAFETY FEATURE
!
WELD ON INFEED PAN EXTENSION
Youmust supplythe chippermodel numberand chipperserialnumberwhenordering, toensure anaccurate
toftheweld‑onpanorpanextension.Alsosupplytheinsidewidthdimensionoftheinletendoftheinfeed
hopper or existing 18” deep folding infeed pan. Folding infeed pans were optional on Bandit Chippers for
many years. The 18” deep infeed pan became standard equipment on Bandit hand‑fed chippers in February
1994. The 30” deep folding infeed pan became standard in January 2000. If your chipper is not equipped
with the pan device that extends the infeed hopper 30”, one of these two weld‑on kits would apply. They are
simple to install. The purpose is to help locate the chipper operator further from the feedwheels; in the event
he/she negligently reaches toward the feedwheels. THERE IS NO NEEDTO REACH OR KICK INSIDE THE
INFEED HOPPER AREA. It is foolish, negligent, and extremely dangerous. DO NOT DO IT! DON’T use
your foot to push material inside the infeed hopper. ALWAYS be in a position and ready to quickly activate the
forward‑neutral‑reverse feed control bar whenever you are near the infeed hopper. “StopTo Think” BEFORE
you put your hand, foot, or body in a dangerous position ‑ and then DON’T DO IT!
Update Kit # UK‑1007
“WELD‑ON INFEED
EXTENSION PAN”
Update Kit # UK‑1014
“12” EXTENSION FOR
18” PAN”

Bandit Industries, Inc.
Safety Booklet iv
Since November 1996 Bandit Industries, Inc. has been installing on our hydraulic feed disc chippers a
patented spring lock device for the hood pin. If properly maintained the device prevents the hood pin from
being removed when the chipper disc is turning. The spring pin is positioned in front of a collar on the hood
pin and when the hood pin is secured in place the hood is kept closed. While the disc is turning, the spring
lock pin prevents the hood pin from being removed. The disc and disc shaft must stop turning to recess
the spring lock pin and remove the hood pin. Do Not open the chipper hood with the chipper disc turning.
Do Not run the chipper with the hood open. Do Not close the hood with the chipper disc turning. Do Not
operate without a factory approved chipper hood pin system securely in place, and padlocked.
SAFETY FEATURE
!
SPRING LOCK FOR HOOD PIN
Update Kit # UK‑1009
“SPRING LOCK FOR
HOOD PIN”
Since September 1998 mechanical feed hand fed Bandit® Chippers have been built with a plug‑in device
on the chipper hood that disables the engine if the hood pin, is not properly in place holding the chipper hood
intheclosed position. Correctly installedandmaintained,the engine willnotstart oritwill shut offiftheplug‑in
is disconnected. The chipper hood must NEVER be opened, or pushed closed if the disc/drum is turning.
Whenyou supplythe chippermodel andserial number,this kitis availablethrough yourlocal Bandit®dealer.
You also need to supply us with the engine make and model, then we will include the electric schematic to
wire the device into the engine system.
SAFETY FEATURE
!
CHIPPER HOOD ENGINE DISABLE PLUG
Update Kit # UK‑1010
“CHIPPER HOOD ENGINE
DISABLE PLUG”
DISABLE PLUG
DRUM CHIPPER DISC CHIPPER
SOCKET
PADLOCK
CABLE (TIGHT WHEN
PLUGGED IN AND
PADLOCK IS IN!)
HOOD PIN
SOCKET
PADLOCK
HOOD PIN
CHAIN
DISABLE PLUG
CHIPPER HOOD
HOOD DOOR

Bandit Industries, Inc.
Safety Booklet v
Brush Chippers have been involved in a number
of hood related accidents over the years. Some
have resulted in death! All known hood accidents
happened because the factory installed solid steel pin
joining the hood halves was removed and the disc was
spinning when the chipper hood was opened or being
closed. Do Not open the chipper hood with chipper
disc/drum turning. Do Not close the hood with chipper
disc/drum turning. Do Not run the chipper with the hood
open. DoNot operatewithout thefactoryapproved chipper
hood pin system securely in place.
Update Kit # UK‑1012
“HOOD LOCK PIN WITH
ATTACHING CHAIN”
SAFETY FEATURE
!
HOOD LOCK PIN WITH ATTACHING CHAIN
SAFETY FEATURE
!
LAST CHANCE STOP
Update Kit # UK‑1011
“LAST CHANCE STOP”
Have you heard reports or seen your employees bending over and reaching into the infeed hopper, near
thefeedwheels? Along with thewooden pushpaddle and theinfeed hopperpan, Bandit Industries,Inc. began
installing on their mechanical feed hand fed chippers the patented “Last Chance Stop” cable system. This
system has been standard on Bandit® Chippers since March 1997. This device was developed to provide
an emergency shut‑off/reverse for the hydraulic feedwheels on most hand fed chippers, and operates without
any electric parts. The system typically consists of two simple cables hanging inside the infeed hopper and in
frontof the feedwheelsapproximately halfwaybetweenthe entranceof the infeedhopper andthefeedwheels.
 Ifanoperatorincorrectlyndsthemselvespastthefeedcontrolbarandinsidetheinfeedhopper,he/she
hasacabletoreverse/stopfeedwheelsandwoodow.
The“LastChance Stop”isNot installedto encourageanoperator toreach intothe infeed hopper. Operators
should never reach into that area with hands or feet. If your operator gets into a situation that the safety
cable needs to be pulled, they have been operating the chipper in an unsafe manner contrary to all safety
instructions. The system must be properly maintained and periodically checked. The “Last Chance Stop”
will do nothing for the negligent operator kicking into the infeed hopper.
The Hood Pin has to be in place to do what it was designed to do.
Hood pins and associated parts like padlocks, engine disable plug, and spring lock for the hood pin are all
available from Bandit® Dealers.
Do Not attempt to remove the hood pin or open chipper hood until the engine is shut off, you have waited
as many minutes as it takes, and you can see, feel, and hear that the chipper disc/drum has stopped turning.
 Ifthehoodcontactsaspinningchipperdisc/drumitcansuddenlyyopenandseverelyinjureorkillyou.
Make‑shift replacement pins don’t work and are dangerous. Use the correct size factory approved pins.

Bandit Industries, Inc.
Safety Booklet vi
Brush Bandit® Chippers that are designed to be hand fed have
a simple, easy to reach feed control bar located across the top
and down both sides of the infeed hopper. The feed control bar
operates the feedwheels forward‑neutral‑reverse pulling, stopping,
and reversing the wood branches into the chipper. The operator
must always be thinking, ready, and in position to reverse the wood
ow if a dangerous situation should arise.  Push the control bar
awayfromtheoperator(towardchipper)toreversewoodowon
all chippers that are designed for hand feeding.
Keep the control handle serviced, and properly operational at
all times. If something gets hung up in the chipper feed system,
reverse it back out. Reposition the material and re‑feed it back into
the infeed hopper. If the wood material is too big or limby, back it
out, trim it, and re‑feed it in portions. NEVERghtorwrestlewith
limbs or branches! Forcing material into the chipper is an unsafe
practice. When you supply the chipper model and serial number,
replacement feed control bars are available at your Bandit® dealer.
SAFETY FEATURE
!
FEED CONTROL BAR
FEED CONTROL BAR
WARNING
!
WARNING DECALS
WARNING
!
OPERATOR MANUALS
WARNING DECALS
There are warning decals prominently displayed on the chipper to provide a constant reminder as to how
the machine should be fed, operated, and maintained. It is the owners and operators responsibility to keep
all decals, especially safety related decals, clean and readable. Every person involved in the operation or
serviceof the chippermust befamiliar,understand,and follow instructionson thedecals. Decals areavailable
in a variety of languages via Bandit® dealers or factory.
Correct Installation and Care of Decals
1. You should use soap and water to keep your decals clean. Never use mineral spirits or any other
abrasive cleaners.
2. Replace immediately any missing or damaged decals. The location the decal is going to be
applied to must be clean and dry, and at least 40°F (5°C) before applying decal.
3. When the need arises to replace a machine component with a decal attached, be sure and replace
the decal.
4. Replacementdecalsareavailable,and canbe purchasedfrom themanufacturer oryour BanditDealer.
 5. Peelbackabouthalfofthebackerpaperonthedecal.Positionitontheat,dry,cleansurfaceso
it is smooth and secure. Peel off the remainder of the backer paper as you continue to stick the
decal on the surface.
6. Rub decal from the center outward to remove air bubbles and to secure contact.
7. Combination English / Spanish decals are typically standard. Other foreign language decals are
available and may be purchased. Mail translated decals required to Bandit Industries, Inc.
OPERATOR MANUALS
Chipperoperator manualsareavailable forall ofour equipmentandwhenmachines
leave thefactory, they areshipped withthe manuals. There isextensive safety, service,
andoperationalinformation inthe manuals. An operatormust never beallowed touse
a chipper unless he/she is completely trained, has read and understands the manual
anddecals,and willfollow the instructionsprovided. The instructions arefor thesafety
of the operator, machine, bystanders, and nearby buildings. You can obtain manuals
through your Bandit® dealers.
CONTROL
BAR
FORWARD
FEED
REVERSE
FEED

Bandit Industries, Inc.
Safety Booklet vii
WARNING
!
HOOD HINGE AND HOOD REST
HOOD HINGE AND HOOD REST
The hood hinge and the hood pin are what holds the
pivoting hood half in place. Both have to be properly and
securely fitted and maintained. A loose or bent hinge
could cause the hood to come in contact with the chipper
disc/drum. IF A HOOD HINGE GETS SLOPPY OR
CRACKED OR BENT, IT MUST BE REPLACED! Don’t
wait, replace it! The hinge is used for hood alignment and
hood location security.
Don’t slam the chipper hood open! It damages the hinge!
The hinge needs periodic lubrication to properly operate
and to avoid excessive wear! The hinge, hood rest, and
hood require scheduled inspection. If they are damaged,
replace them! Use only a Bandit factory replacement part.
WARNING
!
CHIPPER KNIVES
You must use sharp, good quality chipper knives that have not been resharpened past the recommended
width, permanual. Dull chipperknives are notonly dangerous,but addto operatingcosts andslow production.
Chippers Do Not feed or throw chips properly when the knives are dull. Operating with dull knives may cause
the operator to push, kick, or wrestle with the wood going into the chipper which is unsafe. Dull knives make
the chipper vibrate excessively, causing machine fatigue, damage, and the engine to use more fuel. Keep
the knives sharp and the chipper will work smoother, feed wood easier, and make a safer operation. In the
long run, sharp knives can save you money.
The chipper knives must be of good quality and the correct design for that model chipper. The knives
must be properly hardened at the edge, annealed at the bolt holes, and the correct metallurgical composition.
Improperknivesmay breakandcause adangerousand costly accident.
Use only factory approved knives and mounting hardware from Bandit
Industries, Inc.
Bandit Industries, Inc. offers through our dealers a unique knife
sharpening device called “The Knife Saver Kit™” that within minutes
can put a sharp edge back on a dulled chipper knife. The knife doesn’t
have to be removed from the disc or drum. The Knife Saver Kit™ sells
under part number 900‑9901‑68.
 Thekitincludesthesharpener,protectiveglove,atouch‑uple,and
comesin a protectivecase. The KnifeSaverKit™ willnot restore knives
that are severely nicked or damaged, but will extend knife life before
needing a professional knife grind.
CHIPPER KNIVES
DANGER
!
REFLECTIVE STRIPED TAPE ON
FEED CONTROL HANDLE
REFLECTIVE STRIPED TAPE ON
FEED CONTROL HANDLE
 We began installing striped reective tape on the feed control
handleofourhandfedchippers.Thistapeisreective,selfadhesive,
and has contrasting colors. The tape helps make the feed control
bar stand out more and it makes the rear of the chipper more visible
to a vehicle behind you while transporting the chipper. Striped tape
canbe obtained throughyour localBandit® dealer. Thestriped tape
can be ordered by the foot under part number 900‑9901‑69.
HOOD
HINGE
HOOD
REST
STRIPED
REFLECTIVE
TAPE
CONTROL
BAR

Bandit Industries, Inc.
Safety Booklet viii
PROCEDURE FOR UNPLUGGING YOUR CHIPPER
If your chipper is plugging, it is usually caused by allowing the engine to drop below required R.P.M.’s.
This can be resolved by simply shutting the feedwheel(s) off when the engine begins to lug down. Operating
the engine at speeds lower than full R.P.M.’s causes your chipper to plug. Always run the chipper at full
engine speed. If your chipper is equipped with the optional autofeed feature, make sure it is set correctly.
The setting for the low R.P.M. stop must be high enough not to allow the chipper discharge to plug. Dull
chipper knives also contribute to chipper plugging. Dull knives can create slivers and chunks, causing the
engine to lug excessively. Both of the aforementioned conditions cause a plugging situation.
STEPS TO FOLLOW WHEN UNPLUGGING YOUR CHIPPER
1. Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc/drum to
come to a complete stop, install the disc/drum lock pin, disconnect battery, and make sure the ignition
key is in your possession.
2. There should, also, be at least two people on site during maintenance and service procedures in case
an accident should occur.
3. Make sure the chipper disc/drum is NOT turning and then open the hinged portion of the chipper hood.
4. Using gloved hands and some type of raking tool, dig the chips out of the chipper housing.
5. If thedischargechute isplugged,use araking tool topull the majorityof chipsoutof theopen outletend
of the chute. If the discharge chute needs to removed, use some sort of mechanical device like an
overhead hoist, loader, lift truck, etc. that is rated to lift the discharge. Follow all OSHAinstructions for
lifting.
6. Never allow a person to turn the chipper disc/drum when someone else is working inside the chipper
housing. More than likely, the chipper disc/drum will turn hard then loosen causing it to turn faster. If
another person is anywhere near the chipper disc/drum, they may be injured.
7. Never turn the chipper disc/drum by hand. Always use a pry bar or wood bar. This will prevent the
person turning the disc/drum from being injured should the disc/drum break loose.
8. Reinstall the discharge chute, mount securely and point it in a safe direction away from anything.
9. Never leave the chipper hood open and try to start the engine in order to engage the chipper disc/ drum
toblow chipsout ofthe housing,thisis veryhard onthe P.T.O. ofthe chipperandmay burnclutch plates.
  Also,theyingdebrisisverydangerous.Anexposedchipperdisc/drumturningveryfastcreatesan
unsafe condition. In other words, DO NOT start the chipper with the hood open because it is just too
dangerous.
10. Once the disc/drum turns freely, close the chipper hood, insert the hood pin, install the padlock in the
hood pin, reinstall the chipper hood engine disable plug, make sure the spring lock for hood pin springs
backto thecorrect operatingpositionon discchippers, startengine, properly engageclutch andthrottle
to full speed. Insert a small branch into the feedwheel(s). If the chips discharge properly, the chipper
is clear and normal operation may resume.
If the chipper is properly maintained and operated correctly, the chipper should not plug. In the unlikely
event that the chipper becomes plugged, do not attempt to clean out the discharge or chipper housing in the
eld.Takethemachinetoalocaldealerorprofessionalshop.Ifthemachineisarental,takeitbacktothe
rental company.
DANGER
!
If the discharge or hood need to be removed, always use some sort of mechanical device like an overhead
hoist, loader, lift truck, etc. that is rated for lifting that component. Follow all OSHA instructions for lifting.
DANGER
!

Bandit Industries, Inc.
Safety Booklet ix
Training is essential! It is extremely important for everyone who
operates a wood chipper to be trained. Operating instructions for the
chipper are included in Bandit manuals, decals, and training videos with
each chipper sold. We also highly recommend that you use the NAA
chipper safety video. A copy of the video can be purchased
by contacting NAA at the following address:
Tree Care Industry Association
3 Perimeter Road, Unit 1
Manchester, NH 03103
Phone: 603‑314‑5380
800‑733‑2622
Fax: 603‑314‑5386
E‑mail: www.tcia.org
Safety training and enforcement of safety operating procedures is an important
process. No device will prevent accidents when equipment is operated in an
improper manner. Operators need a frequent reminder as to the proper, safe
operationofany pieceofequipment, especiallya chipper thatis designed toquickly
breakdownmaterialmuchtougherthanhumanesh.
Please meet with your employees and have them read this Safety Booklet. Ask
them what they think about the dangers we have discussed. Ask them if they have
been guilty of some of the unsafe practices addressed in this bulletin. Lecture,
preach, train, discuss, and enforce safety procedures constantly!!
Maintenance of a chipper also includes maintenance of safety devises. If you
loose or destroy the wooden push paddle, get another one.
Chipper safety has to be a constant and continuing effort by all involved while
operating and maintaining chippers.
Bandit Industries, Inc.
6750 Millbrook Rd.
Remus, MI 49340
USA
PHONE: (800) 952‑0178 in USA
PHONE: (989) 561‑2270 or 561‑2272
FAX: (989) 561‑2273 ~ Sales Dept.
FAX: (989) 561‑2962 ~ Parts/Service Dept.
E‑MAIL: www.banditchippers.com
Copyright December 2011

I have inspected this equipment and nd it in correct working condition. To the best of my knowledge, the customer and
his/her personnel are aware of, and agree to the above procedures.
Signed: ________________________________________________________________________ Date: ______________
(Dealer Representative)
The equipment has been thoroughly checked by the above named dealer representative, and I am satised with his/her
instructions. I have also read, understand, and agree to reverse side of page.
Signed: ________________________________________________________________________ Date: ______________
(Customer)
IT IS VERY IMPORTANT THAT THIS FORM IS FILLED OUT COMPLETELY & ACCURATELY. IF WE CANNOT READ THE
PURCHASER’S INFORMATION OR IT IS INCORRECT, OUR CUSTOMER LIST WILL NOT BE ACCURATE.
IMPORTANT - THIS FORM MUST BE RETURNED TO THE
CUSTOMER DATA DEPARTMENT WITHIN TEN (10)
DAYS IN ORDER TO VALIDATE WARRANTY
Customer Data Department
6750 Millbrook Road
Remus, MI, USA 49340
Phone: [phone] in USA
Phone: [phone]
Fax: [phone]
E-mail: www.banditchippers.com
Copyright 1-15 FORM #WV-122
WARRANTY VALIDATION FORM
(HAND FED CHIPPER)
1. _______ Customer has been instructed and understands operation and all safety aspects of operating the equipment.
2. _______ Customer has been instructed and understands that everyone within 100 feet (30 m) of machine must wear
personal safety equipment (i.e. hard hat, face shield, safety glasses, gloves, ear protection, etc.)
3. _______ Customer has been instructed and understands equipment maintenance schedules, procedures, and that it
is their responsibility to perform maintenance that includes periodic relief valve adjustments, retightening
 allfastenersasneeded,periodiccleaningofowdivider,clutchandbeltadjustments,etc.
4. _______ Customer has been advised and understands not to reach into the infeed hopper with hands or feet. The
machine operators must always be located within easy reach of all feed control and shut down devices.
5. _______ Customer understands that the wooden push paddle must be used to push small debris into the chipper
and, that they are not to reach or kick debris into the infeed hopper area of the machine.
6. _______ Customer understands the purpose of and how to operate the last chance device, and if used the machine has been
operated in an unsafe manner. Customer understands to never attempt to override any safety devices or guards.
7. _______ Customerhasbeeninstructedandunderstandstoalwaysremovetheignitionkeyandcompletelydisconnectbattery
from cables, wait for the chipper disc/drum to come to a complete stop, and to install the disc/drum lock before
performing any type of maintenance on the machine. Allow all the time necessary for the disc/drum to come
to a complete stop before opening the disc/drum housing or starting any maintenance or service procedures.
Customer has been shown and understands the purpose of the beltshield inspection hole and to not attempt any
 maintenanceuntilbeltsarevisuallyconrmedtohavecometoacompletestop.
8. _______ Customer has been instructed and understands: To Not operate this machine without the factory approved
hood pin assembly in place and padlocked. To Not operate this machine with any type of make shift hood
pin. To Not operate this machine under any circumstances with the chipper hood open or unsecured.
9. _______ Customer has reviewed and understands limited warranty, and all written and visual instructions.
10. _______ Customerhas received, beenadvised, and understandsthe manuals, andthe Safety/Service videosupplied
with the chipper. A video is supplied for equipment models as available.
11. _______ All Danger, Warning and Operational decals are properly displayed on equipment and fully understood by customer.
12. _______ Customerhasbeeninstructed,understands,andagreesthatallpotentialoperatorsmust: Seethesuppliedvideo,
be instructed on all the Danger, Warning and Operational decals, read the manual and follow the procedures.
13. _______ I have been advised of all safety options.
White-Bandit Industries, Inc. copy / Yellow-Dealer copy / Pink-Customer copy
PURCHASER / OWNER INFORMATION:
Company Name __________________________________________________ Contact Name ______________________________
Mailing/StreetAddress _____________________________________________________ City _______________________________
State ____________________ Zip Code _________ Country ___________________ Telephone Number ( ___ ) _____________
E-mail _______________________________________ Machine Model No. _____________ Date Put Into Service _____________
Machine Serial No. __________________________________ Machine Work Order No. _____________ Machine Hours _________
Engine Make ______________________________ Engine Serial No. ___________________________ Machine Color _________
DEALER / SELLER INFORMATION:
Dealer/SellerName ________________________________________________ Contact Name _______________________________
Mailing/StreetAddress _____________________________________________________ City _______________________________
State ____________________ Zip Code _________ Country ___________________ Telephone Number ( ___ ) _____________

Copyright 3-05 FORM #Q-111
DATE PURCHASED: _________________
MODEL: ___________________________
SERIAL NUMBER: ___________________
DEALER NAME: ____________________
___________________________________
TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION
Please return to: Customer Data Department
6750 Millbrook Road
Remus, MI 49340
PH: [phone] in USA
PH: [phone]
FAX: [phone]
E-MAIL: www.banditchippers.com
EQUIPMENT QUALITY REPORT
All of the employees that build your equipment strive to manufacturer the very best quality product on the market.
We would appreciate your efforts in letting us know how we are doing.
We would like you to operate your machine for thirty (30) days and then ll out this questionnaire and mail it to us.
This will help us to keep producing a good product and improving our products through your recommendations.
1. Did your machine perform to your expectations? ____________________________________________
2. Was the machine delivered on schedule? __________________________________________________
3. Was the paint color and nish to your satisfaction? __________________________________________
4. Was machine equipment as ordered? _____________________________________________________
5. Did all welds appear to be of high quality? _________________________________________________
6. Was the overall machine to your liking? ___________________________________________________
7. What problems have you experienced? ___________________________________________________
8. Have any components regularly loosened that caused problems? _______________________________
9. Does the hydraulic system seem to have adequate power for feeding wood into the machine? ________
10. Is the machine manufactured to accommodate service in an adequate manner? If not, please explain:
___________________________________________________________________________________
11. General comments and/or suggestions: ___________________________________________________
___________________________________________________________________________________
___________________________________________________________________________________
12. Would you like to be contacted concerning more of our equipment? _____________________________
YOUR COMPANY:__________________________________
NAME: __________________________________________
ADDRESS: ______________________________________
CITY: ___________________________________________
STATE & ZIP: ____________________________________
PHONE: ( ______ ) ________________________________
E-MAIL: _________________________________________

Bandit
Copyright 1/07 PAGE 1
MODELS 280/280HD TABLE OF CONTENTS
TABLE OF CONTENTS
NOTE - ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR
DIMENSION IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT
NOTICE BY THE MANUFACTURER.
PAGES
INTRODUCTION & WARRANTY ...................................................... 2
SERIAL NUMBER LOCATION ......................................................... 6
SAFETY PROCEDURES .................................................................. 7
EQUIPMENT SPECIFICATIONS ...................................................... 13
DECALS ............................................................................................ 14
AUTOFEED OPTIONS ...................................................................... 21
CONTROLS....................................................................................... 25
TRANSPORTATION PROCEDURES ............................................... 32
MAINTENANCE ................................................................................ 33
HYDRAULIC SECTION ............................................................ 50
CHIPPER SECTION ................................................................. 66
LUBRICATION & COOLANT..................................................... 69
ELECTRICAL SECTION ........................................................... 70
REPLACEMENT PARTS SECTION ................................................. 71
INFEED HOPPER COMPONENTS .......................................... 72
CHIPPER COMPONENTS ........................................................ 90
CHIPPER KNIFE & HARDWARE ............................................. 94
ANVIL & HARDWARE .............................................................. 95
DISCHARGE COMPONENTS .................................................. 96
HYDRAULIC COMPONENTS .................................................. 102
FRAME & ACCESSORY COMPONENTS ................................ 112
FUEL & HYDRAULIC TANK COMPONENTS .......................... 116
OPTIONAL COMPONENTS ..................................................... 118
SERVICE RECORD .......................................................................... 122
NOTE - IF THE MACHINE HAS A LOADER OR TRACK UNDERCARRIAGE,
CONTACT DEALER OR MANUFACTURER FOR MORE INFORMATION.
NOTE - IF THE MACHINE HAS A LOADER OR TRACK UNDERCARRIAGE,
A SEPARATE (LOOSE) HYDRAULIC AND ELECTRIC SCHEMATIC IS
SUPPLIED WITH THE MACHINE.

Bandit
Copyright 1/07 PAGE 2
INTRODUCTION
The purpose of this manual is to provide the user with specications and procedures for the operation,
maintenance and repair of this BANDIT product. As with any piece of equipment, safety should always
be a constant thought while the machine is being operated, serviced or stored. In order to highlight
this consideration, the material which addresses safety is proceeded by the following signal words:
Signal Word Likelihood of Occurrence Degree of Potential
Injury or Damage
DANGER
WARNING
CAUTION
NOTICE
Will occur if warning is ignored
Can occur if warning is ignored
Will or can occur if warning is ignored
Important, but not hazard related
Severe
Severe
Minor
Theequipmentisdesignedandmanufacturedinaccordancewiththelatestproductindustrystandards.
This alone does not prevent injury. It is the operator’s responsibility to use good judgement and follow
the warnings and instructions as indicated in this manual, on the machine and follow all safety standards
per ANSI and OSHA instructions.
Improper use of the product can result in severe personal injury. Personnel using the equipment
must be qualied, trained and familiar with the operating procedures as dened in this manual, prior
to operating the product.
It is the responsibility of the owner or employer to insure that the operator is trained and practices
safe operation while using and servicing the machine. It is also the owner’s responsibility to provide
and follow a regularly scheduled preventative maintenance and repair program on the product,
using only factory approved replacement parts. Any unapproved repairs or modications may not
only damage the machine and its performance, but could result in severe personal injury. Unapproved
repairs or modications will void warranty and eliminate manufacturer of any liability claims. Consult
the equipment manufacturer!!!
Each machine is shipped with a manual, a customer’s check sheet on the product, and any
available parts & service manuals on component parts not produced by this manufacturer. Additional
copies of these manuals and check sheets can be purchased from the manufacturer, or through the
dealer. Engine parts, service and maintenance manuals MUST be purchased through the engine
manufacturer or their dealer.
NOTE - The producer of this Bandit product reserves the right to make any
modications or revisions to the design or specications of its machine without
advance notice. The producer also reserves the right to change machine and
part prices as needed without advance notice.
INTRODUCTION & WARRANTY
Minor to Severe
WARNING
WARNING

Bandit
Copyright 1/07 PAGE 6
MODELS 280/280HD
TYPICAL CHIPPER SERIAL NUMBER AND/OR
WORK ORDER NUMBER LOCATIONS
1. Beltshield
2. Hinged chipper hood under handle
3. Top of throat
4. Tongue and a-frame side
5. Top of frame
6. W/O # on top of tongue
NOTE: Theengine informationis located on the
engine block. The clutch information is
located on the clutch plate.
SERIAL NUMBER LOCATIONS
4
2
1
1
4
6
3
5

Bandit
Copyright 1/07 PAGE 7
MODELS 280/280HD
The words Danger, Warning, Caution, and
Notice are used on the safety decals and throughout
this manual, to make you aware of the safety
procedures. These procedures are very important,
read and obey them.
YOUR SAFETY IS VERY IMPORTANT TO US!
This machine is equipped with safety decals, guards
and designs for your protection.
Don’t ever take the machine for granted, always
be cautious and careful when operating your
equipment.
Read and follow all the instructions in your
manual thoroughly. Your safety is dependent on
your knowledge of how to operate and maintain this
machine. You may obtain additional copies of this
manual from your Bandit Dealer.
Before operating machine, you must have all potential
operators; read and understand manuals and decals,
watch the video and follow the recommendations.
Regardless of how hard a manufacturer tries to
produce a safe machine, accidents still happen.
Normally accidents are caused by people making
mistakes. They do not read the manual, they ignore
warning decals or do not use lockouts provided for
their safety. This normally happens after the person
has become accustomed to the machinery. In the
initial start up and operation of the machinery, they
are cautious, they are very careful because they do
not understand the machine.
This equipment is intended for use by personnel
who are experienced with similar equipment. Always
operate safely. It is also recommended that someone
else is present while operating or servicing in case an
accident should occur. Never operate any machine
while under the inuence of drugs or alcohol.
Keep children, bystanders and animals clear of
working area. Never operate equipment that is in
need of repair or adjustment.
Before starting the machine, take a minute to
check a few things. The machine should be in an
area restricted from people passing by. This area
around the machine must be free of all objects that
can obstruct your movement when working with the
machine. The machine should be checked for loose
tools or foreign objects, especially in the infeed hopper
area. All tools not in use should be secured in a tool
box.
Operators must at all times be located within easy
reachof allfeedcontrolandshut-offdevices whenthe
unit is running. They must be attentive and prepared
to activate the devices.
Torn or loose clothing is more likely to get caught
in moving machinery parts or tree branches. Keep
such items as long hair, shirt sleeves, and shirt tails
properly contained. Avoid wearing necklaces, rings,
watches, and especially neckties while operating this
machinery. Make sure the machine is in excellent
condition, and all the guards are in place, tight and
secure.
Wear all personal protection equipment and follow
all safety standards perANSI and OSHAinstructions.
Examples of equipment: hard hat, face shield,
safety glasses, gloves, ear protection, etc. Do not
wear gauntlet or secured t gloves. Always keep a
fully charged re extinguisher with the machine while
operating or servicing the machine.
Striped reective tape has been installed on the feed
control handle of the machine. This tape is reective,
self adhesive and has contrasting colors. The tape
helps make the feed control handle stand out more
and it makes the rear of the machine more visible
to a vehicle behind the machine while transporting.
StripedtapecanbeobtainedthroughyourlocalBandit
Dealer.
DANGER
WARNING
DANGER
NOTICE
SAFETY PROCEDURES
SAFETY PROCEDURES
DANGER

Bandit
Copyright 1/07 PAGE 8
MODELS 280/280HD SAFETY PROCEDURES
It is very important after you have operated a new
machine for approximately an hour to shut down the
machine and recheck all nuts and bolts. It is normal
for nuts and bolts to loosen once on a new piece of
machinery. If you tighten them now, there is a good
possibility they won’t loosen again. Certain nuts and
bolts should be checked periodically such as anvil and
knife nuts and bolts, etc. for torque and t.
Most of the nuts used on the machine are self
locking. After a nut or bolt has been removed ve
times, it should be replaced to insure proper tightness.
This is especially critical on the chipper knife nuts and
bolts!
After the engine is started, let the chipper disc/drum
turn at the lowest RPM’s possible. Listen for any type
of noise that is foreign. Any steel on steel noise is
foreign. If you hear a noise, stop the engine, nd the
problem and x it.
SAFETY PROCEDURES
Never reach into the infeed hopper area of
the machine, there is never any reason to. The
feedwheel(s) are designed to pull trees and brush of
any length into the machine. Pulling a hand, arm, foot
or entire body through the machine is much easier
than pulling a tree. Do not think you will be able to
pull yourself free of the feedwheel(s), they will not let
go. There is absolutely no reason to work inside of the
infeed hopper. If the feedwheel(s) become tangled or
clogged, stop the machine and wait several minutes
before cleaning them out. If there are short pieces, or
leaves and twigs, just leave them until feeding longer
pieces. While the long pieces are feeding, simply toss
the short pieces on top of them. The longer pieces
will take them on into the machine.
Awooden push paddle has been provided to assist
in feeding smaller material. It is the owner’s and
operator’s responsibility to use and keep a wooden
push paddle with the machine and to also secure it
when transporting the machine. DO NOT use any
body parts or any steel devices inside the infeed
hopper area.
If there is larger diameter wood, try to feed it with
smaller diameter wood. Start a small diameter limb
which will partially open the feedwheel(s). Once the
feedwheel(s) are partially open it is much easier to
insert the larger diameter wood.
When feeding larger diameter wood, listen for the
engine to possibly lug down. If it starts lugging down
stopthefeedwheel(s)bypushingthehydrauliccontrol
bar to off, and let the engine recover to full speed. If the
machineisequippedwithAutofeedanditisfunctioning
properly, the feed system will automatically stop to let
the engine recover. This will help stop the machine
from plugging the discharge chute.
Pay attention to the direction of the discharge chute
before chipping. Never stand in front of the chipper
discharge chute. Never direct the chute towards
anyone or anything that could cause an accident or
problems. Always stop chipping and warn anyone
thatcomes nearthe dischargearea. Failure todo this
could result in severe injury. Wood chips ying out of
the discharge chute can be very dangerous!
Always block the tires and the machine tongue
whenever the machine is unhooked for operation.
DO NOT rely on the tongue jack for operational
stabilization.
NEVER sit, stand, lay, climb or ride anywhere
on this machine while it is running, operating, or in
transit. You will be injured.
DO NOT operate this machine unless all hydraulic
control devises operate properly. They must function,
shiftandpositionsmoothlyand accuratelyat alltimes.
Faulty controls can cause personal injury!
Do not attempt to start the engine or engage the
engine PTO (power-take-off) system on this machine
if the chipper disc/drum is jammed or frozen in place.
If you do, you will damage or ruin the drive belts and/or
thePTOwhichwillnotbecoveredunderwarrantyand
will cost you down time and money.
DANGER
DANGER
DANGER
DANGER
WARNING
NOTICE
WARNING