TOPP DUEVILLE User manual

INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE
AUTOMATION AND ELECTROMECHANICAL DRIVERS
FOR LINEAR SLIDING DOORS WITH ONE OR TWO PANELS
COD. 0P5541
EN
VER 0.0
REV 08.19
original instructions

IT
1.4- User........................................................................................................................................................pag. 05
1.3- Installer...................................................................................................................................................pag. 04
2.6- Sliding doors with one panel.....................................................................................................................pag. 09
1- GENERAL INFORMATION
1.1- General recommendations..................................................................................................................... pag. 04
1.2- General safety rules...............................................................................................................................pag. 04
1.5- Servicing.................................................................................................................................................pag. 05
2.1- TRating place and “CE” marking............................................................................................................. pag. 05
2.2- Proper use..............................................................................................................................................pag. 05
2.3- Technical data.........................................................................................................................................pag. 06
2- TECHNICAL DESCRIPTION
2.4- Description of components.......................................................................................................................pag. 07
.
2.5- Models.....................................................................................................................................................pag. 08
3.1- Installation contents................................................................................................................................pag. 10
4- ELECTRICAL CONNECTION
4.1- General recommendations.....................................................................................................................pag. 20
4.4- Electrical wiring diagram (flow chart)......................................................................................................pag. 22
4.10- Connetion of door block and pharmacy function.................................................................................. pag. 40
5- USE AND OPERATION
4.2- Electronic circuit board...........................................................................................................................pag. 20
5.1- Technical description.............................................................................................................................pag. 41
5.2- Emergency battery.................................................................................................................................pag. 41
5.3- First card Start-up..................................................................................................................................pag. 41
5.4- Reset phase: Learning...........................................................................................................................pag. 42
4.9- Antipanic connection...............................................................................................................................pag. 39
5.6- Programming Parameters on the Dueville ............................................................................................pag. 43
4.3- Pre-wired electrical connections.............................................................................................................pag. 21
5.8- Self restore management of Errors C-D-E-K-N-P-Q .............................................................................pag. 45
3- INSTALLATION
5.5- Restart in case of power failure: ZERO(NEAR).....................................................................................pag. 42
4.6- Connection of program switch to MS1 knob............................................................................................pag. 38
4.7- DS2 digital connection.............................................................................................................................pag. 38
4.8- Connection of key device........................................................................................................................pag. 39
5.7- List of Errors and Warning.....................................................................................................................pag. 44
4.5- Connection of detection sensors.............................................................................................................pag. 23
5.10- Self restore management after anti panic alarm ..................................................................................pag. 46
5.12- Digital Program Switch..........................................................................................................................pag. 47
5.9- Self restore management of errors F-G-H-I-J ........................................................................................pag. 46
6.1- Maintenance...........................................................................................................................................pag. 48
7- EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY...............................pag. 50
8- RECEIVER AND REMOTE CONTROL INSTRUCTIONS............................ ............................................pag. 51
5.11- Self restore management after opening fire or an opening of emergency............................................pag. 46
6- APPENDICES
6.4- Troubleshooting ......................................................................................... ............................................ pag. 49
6.2- Spare parts and optional accessories.....................................................................................................pag. 48
EU DECLARATION OF CONFORMITY........................................................................................................pag. 50
6.3- Demolition .................................................................................................. ............................................pag. 49
INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE
3
INDICE
EN
EN

IT
GENERAL INFORMATION
1
Before installing the automation the installer must read and understand all parts of this manual.
&This manual is an integral part of the automation unit and must be kept by the installer, with all the enclosed
documentation, for future reference.
&This manual was written by TOPP srl, which holds the copyright. No part of this manual may be reproduced or published
without the manufacturer's written authorization.
&TOPP srl reserves the right to amend or improve the manual and the products described therein at any time without
notice.
&This manual provides all instructions necessary to ensure correct installation and maintenance of the automation: TOPP
srl is not liable for any damage to persons, animals and property caused by failure to follow these instructions.
&The data contained in this manual were written and checked with the maximum care; TOPP srl is not liable for possible
errors due to omissions or printing errors, or errors in transcription.
1.1
GENERAL RECOMMENDATIONS
&Every installer must provide visible annotation of the data identifying the drive system.
&Installation of the automation must be done exclusively by qualified technical personnel in possession of the professional
requisites foreseen by the laws in the country of installation.
&The installer must verify compliance with the current directives and regulations on the safe use of motorized doors.
&After installing the automation, the installer must analyze the system for risks and verify that the sliding door installation
does not present risks of crushing or shearing, adopting adequate corrective measures, if necessary, and applying the
warning signs foreseen by the laws in force to identify hazardous zones.
&The installer must be able to install the automation, start it and operate it with the power on in electrical cabinets or shunt
boxes, and must be qualified to perform all actions of an electrical and mechanical nature and any kind of adjustment.
&The installer must also supply the owner with all information regarding automatic, manual and emergency function of the
automation and deliver the instructions for use contained in this manual to the user.
&The installation technician shall accept full responsibility for any installation errors and for any failure to adhere to the
instructions provided in this manual. The installation technician shall therefore be exclusively liable for any damages caused to
users and/or third parties that may arise as a result of incorrect installation.
1.3
INSTALLER
1.2
GENERAL SAFETY RULES
&This device may be used by children no younger than 8 years of age, by people with reduced physical, sensory or mental
capacities and by inexperienced users, as long as they are supervised or as long as they have received instructions on the
&The personnel must be informed of the risks of accident, about the safety devices for the operators and about the general
rules for accident prevention foreseen by the international directives and laws in force in the country in which the automation
is installed. In any case, the personnel must comply scrupulously with the safety regulations for prevention of accidents in
force in the country in which the automation is installed.
&Any tampering with or unauthorized replacement of parts or components of the automation mechanisms and any use of
accessories or consumables other than the originals may represent a hazard and relieves the manufacturer of any civil and
penal liability.
&IMPORTANT! – During handling and installation of the parts, the personnel shall be equipped with suitable personal
protection equipment (PPE) so as to perform the works required under safe conditions.
& In order for the automation unit to operate correctly, should be carried out a periodical maintenance on it, as indicated in
par. 6.1 of this manual. Routine and extraordinary maintenance operations that require the automation unit to be even
partially disassembled should be carried out exclusively after the power supply to the same has been cut off.
&Do not remove or alter the plates and labels applied by the manufacturer on the automation and its accessories.
&IMPORTANT! – To prevent injury and risks for the health of the workers, the maximum limits shall be applied for manual
handling of loads, as provided in standard ISO 11228-1.
&Never try to oppose the movement of the door and work near the hinges or other mechanical moving parts in motion (such
as belts, carriages, etc.). The manufacturer is not liable for any damages caused by improper or unreasonable use of the
automation.
&When handling electric parts always wear grounded antistatic conductive bracelets as electrostatic charges can damage
the electronic parts on the circuits.
&The automation contains mobile mechanical parts, electrical connections and electronic circuits for control of door
movement; the automation must therefore be protected, along its entire length, by an aluminum casing.
4EN
INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE

Contact the installation technician or retailer for assistance.
1.5
SERVICING
IT
TECHNICAL DESCRIPTION
2
2.1
RATING PLATE AND “CE” MARKING
It should be applied by the installation technician in a clearly visible position on the outside of the automation unit.
The “CE” marking certifies the conformity of the machine to the essential health and safety requisites foreseen by the
European product directives.
It is formed of an adhesive plate made from polyester, screen-printed black, with the following dimensions: W=50mm -
H=36mm.
1.4
USER
Use of the automation must be exclusively permitted to users who comply with the instructions in this manual and in the
manuals of the TOPP devices connected to it.
The user must not open the casing or perform any operations restricted to maintenance personnel or specialized experts. In
case of breakdown or malfunction of the door, the user should simply switch off the circuit breaker and abstain from any
attempt to repair the system.
The user must be able to operate the automation under normal conditions and perform simple operations or startup or
resetting the automation following any forced interruptions, using the devices provided (digital switch, analogue switch, etc.).
2.2
PROPER USE
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INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE
5
The door may be used in escape routes only if equipped with anti-panic break-through systems. It must be possible to break
through in the direction of escape no matter what the position of the door.
The DUEVILLE automation mechanism was designed and produced exclusively to operate (open and close) linear sliding
doors in residential, public and industrial buildings.
It is strictly forbidden to use the automation for purposes other than those described herein, in order to guarantee at all times
the safety of the installer and user and the correct function of the automation.
The automation software is designed to perform automatic recovery in the instance where anomalous
events as described in chapters 5.7-5.10.
The automation in order to perform the above, if set in a mode other than "Closed", perform a reset called "Near" that provides
for the complete opening and closing of the doors at a low speed, before returning in the set state the function selector.
The recovery action must be taken into account in applications where there are features that provide access
control with inputs different from those of the radar (example reader bedge) for which automation could not
ensure the operating mode set.
In case you want to exclude the auto recovery please contact support Topp Srl.

2.3
TECHNICAL DATA
POWER SUPPLY
PROTECTION OF ELECTRIC DEVICES
WORKING TEMPERATURE
NUMBER OF DOOR PANELS
230V ~ 50Hz
24V 500mA max
1,31A*
286W*
Continuous
Adjustable 10 ÷ 80 cm/s
Adjustable 1 ÷ 5 cm/s
Adjustable 0 ÷ 60 s
IP X0
2 PANELS
DUEVILLE
MODEL
Tab. 1
PERIPHERAL POWER OUTPUT
TOTAL POWER ABSORBED
TOTAL ABSORPTION
OPENING/CLOSING SPEED
OPENING/CLOSING APPROACH SPEED
AUTOMATIC CLOSING TIME
TYPE OF USE
MAINS VOLTAGE FUSE 230V
OPENING/CLOSING ACCELERATION Adjustable 1 ÷ 12
5 x 20 - T 800 delayer
MAXIMUM CAPACITY
SIZE OF OPENING
100 + 100 kg
1000÷2800 mm
1 PANEL
140 kg
800÷2800 mm
-20°C
+50°C
*Data reported for an automation of length 6m.
To calculate the absorbed power on doors of shorter length, use the following formula: P=90+(16)+(24xL),
where L is the length of the automation.
POWER SUPPLY 12V
24W/m
6000 K
LED STRIP
POWER ABSORBED
COLOR
POWER SUPPLY 12V
16W (8+8)
2800 K
LED SPOT
POWER ABSORBED
COLOR
Tab. 1 lists the technical data that characterize the DUEVILLE automation.
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INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE

2.4
DESCRIPTION OF COMPONENTS
1 -
2 -
3 - 4 - 5 - 6 - 7 -
Main crossbar
Gearmotor unit
Carriage with double wheel
Door panel drive bracket
Toothed transmission belt 17 - Cover casing
11 - 12 - 13 - 14 - Connector, lighting power supply 15 - Connector, general power supply
16 - Connectors, side lamp
8 -
9 -
10 -
Belt pulley and encoder
Door lock with manual release
Emergency battery
Photocell control unit
Electronic board assembly
Brushes
Power supply and lighting control board
Ceiling lamp18 -
19 - Side spotlight
Internal sensor
1
2 3
4
5 678
910 11
12
13
15
14 16
16
17
18
19
21
Door panel stops
11
20 - 21 - Wall brackets
20
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INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE
7

2.5
MODELS
- automation with 2 door panels (Fig.2) which allows a pair of door panels to glide simultaneously in opposite directions;
Two models of automation are available:
@When order a single door panel application, always specify the direction of opening of the door, seen from the front of the
automation.
The glide of the door panel VPA is equal to VL when the upright on the door does not have any roundings and/or protrusions
that could cause a shearing effect.
@To comply with the safety regulations, the glide of the door panel VPA must be less than the door opening width VL.
- automation with 1 door panels which allows a single door panel to glide in one direction; Fig.3 shows an application with a
single door that opens toward the right (seen from the front of the automation); Fig.4, shows a single door that opens
toward the left (seen from the front of the automation).
VPA*
VL
LT/LC
25 25
75
75
VPA*
VL
LT/LC
25
75
75
VPA*
LT/LC
25
75 75
LT/LC
LT/LC
PC
BP
PC
BP
PC
PC
LT/LC
LT/LC
PC
BP
BP
PC
Fig. 2
Fig. 3
Fig. 4
VPA = net doorway width
VL = gross opening
LT/LC = lautomation length/
casing length
BP = rail + runner on the
floor
PC = electric wire raceway
1 RIGHT DOOR PANEL
1 LEFT DOOR PANEL
2 DOOR PANELS
LT/LC = lautomation length/
PC = electric wire raceway
VPA = net doorway width
VL = gross opening
casing length
BP = rail + runner on the
floor
VL = gross opening
casing length
BP = rail + runner on the
floor
PC = electric wire raceway
LT/LC = lautomation length/
VPA = net doorway width
8EN
INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE

2.6
SLIDING DOORS WITH ONE PANEL
To reduce the hazard of getting the fingers caught, we recommend the assembly type as shown in Fig.5a and Fig.5b, where
the wall and/or tubular frame act as a jamb and stop the door panel.
Alternatively, proceed as shown in Fig.6 overlapping the end of the wall (and/or closing upright) with the profile of the sliding
panel and moderating the closing speed and speed of approach of the door.
@In some countries the laws forbid this type of assembly as there is a possible risk of getting the fingers caught.
Fixed door
panel
Sliding door panel
Automation
Fixed door panel
Sliding door panel
Tubular jamb Automation
Fixed door panel
Sliding door panel
Overlap Automation
Fig. 5a
Fig. 5b
Fig. 6
Wall end
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INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE
9

IT
INSTALLATION
3
3.2
GENERAL RECOMMENDATIONS
& The forces developed by the complete system during operation must respect the regulations in force in the country of
installation; if this is not possible, protect and signal by means of electronic safety devices the zones affected by those forces.
& Do not use the automation in environments with a potentially explosive atmosphere.
&During installation of the door, take care to avoid any risks during the movement of closure and/or opening the door, and to
protect against risks in accordance with the provisions of standard EN 16005 at item 4.6.21 for the door opening movement
and item 4.6.2.2 for door closure. Protection of the primary closing edge should take account of the types of users of the door
(see EN 16005, 4.6.2.2).
&Before installing the automation, verify that the structure to be automated is stable, sturdy and able to withstand the weight
of the automation and, if necessary, take steps to ensure that it is. Topp spa is not liable for failure to comply with the rules of
good workmanship in the construction of the door panels to motorize, or for any distortions that may develop with use of the
device.
& Do not install the automation on the external wall of the building, subject to atmospheric agents (rain, snow, etc.).
The automation must be installed exclusively by competent, qualified technical personnel in possession of the technical
requisites foreseen by the legislation in force in the country of installation.
&The glass for door panels shall comply with the provisions of the Standard (EN 16005 4.4.2 - Materials: tempered glass in
accordance with EN 12150_1; stratified glass in accordance with EN ISO 12543-1 and EN ISO 12543-2).
INSTALLATION MANUAL CONTENTS
3.11 - FITTING COVERS AND INTERNAL SENSOR
3.4 - PRE-INSTALLATION PREPARATION
3.5 - FITTING WALL BRACKETS
3.3 - PACKING
3.7 - RUNNING THE CABLES
3.2 - GENERAL WARNING
3.6 - FITTING AUTOMATION MOUNTING BOLTS
3.8 - FITTING GLIDE RUNNERS
3.9 - FITTING DOOR PANEL DRIVE BRACKETS
3.10 - FITTING ELECTRONIC BOARD AND CEILING LIGHT ASSEMBLY
3.1
3.3
PACKING
Make sure the parts described above are in the package and that the automation has not undergone any damage in shipment.
If you find anything unusual, do not install the automation and request the service department of the local retailer or the
manufacturer.
%N.1 DUEVILLE automatic door (complete with motor unit and belt transmission preassembled on the crossbar, side caps,
casing, cable raceway);
%N.2 Supporting brackets on the crossbar;
%N.2 brackets belt with relative hardware;
%N. 2 Warning labels for moving wings that have to be sticked on the centre of the moving wings (refer to picture A);
%N.2 Carriage units with relative hardware for fastening to the adapter;
%N.1 Internal sensor;
%N.2 Brackets belt-cart with relative hardware;
Every standard product package (cardboard carton) contains:
@The number of some of the parts described above
may vary depending on the type of configuration
(e.g. number of door panels). If more parts are
necessary, contact the manufacturer.
10 EN
INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE
for moving wings
Warning labels
Ref.

3.4
PRE-INSTALLATION PREPARATION
1. Remove the central cover (2 no. bolts).
3. Remove the ceiling lamp (unscrew 10 no. screws and disconnect 3 no. connectors).
2. Remove the casing covers (follow the numerical order).
2
1
3
13
3
2
2
connector
bolt
bolt
connector
bolt
bolt
connector
bolt
bolt
bolt
bolt
bolt
bolt
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INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE
11

4. Remove electronic board assembly (unscrew 2 no. bolts).
5. Remove the automation from the packaging.
M8 x 16
16 X 8 X 1.6
M8
M6 x 8
RUNNER
WALL BRACKETS
GLIDE
RUNNER
BELT
BRACKET
BELT
BRACKET
M6 x 12
12 X 6 X 1.6
SENSOR
STANDARD COMPONENTS
M4 x 10
4
Do not remove
Do not damage the glide
runner guide
5
Ch.6
12 EN
INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE

7. Provide cable outlet on wall (3 no. possible cable entry points on automation).
6. Fit 2 no. wall brackets (use 2 no. suitable Ø6 mm screws, not supplied).
3.5
FITTING WALL BRACKETS
Wall bracket
7
CENTRE LINE OF DOORWAY
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INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE
13
6
168.5
133
112 28~
26±10
30±9
70
4.5
40±9

8. Drill the wall in line with the holes on the automation and fix it with suitable Ø6 mm screws (not supplied),
using all the available holes.
3.6
FITTING AUTOMATION MOUNTING BOLTS
6.5
Do not damage the surface of the crossbar.
Carefully clean drilling residues from the sliding area.
8
hole
hole
hole
hole
hole
hole
14 EN
INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE

3.7
RUNNING THE CABLES
9. Cable raceway (supply cable and sensor cable): maintain the indicated lengths.
10. Fit the raceway cover seal and the cable clamp plate (2 no. screws).
150
530
Cable clamp plate
Raceway cover seal
9
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INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE
15
10
CABLE ENTRY

3.8
FITTING GLIDE RUNNERS
11. Fit the runners onto the door panel, lower the anti-derailment wheel, hook the glide runners onto the
crossbar, return the anti-derailment wheel to the higher position. Adjust the height of the glide runner.
12. Adjust both the door panel stops.
70
70 70
70
2
3
4
1
Height adjusting bolt,
anti-derailment wheel
Runner height
fixing bolts
Height adjusting bolt
20 20
11
12
16 EN
INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE

3.9
FITTING DOOR PANEL DRIVE BRACKETS
13. Fit the door panel drive brackets and the transmission belt;
14. Check the belt tension.
70
70 70
70
13
14
Bolt M6x8
Washer Ø12
Bolt M6x12
Bolt M6x8
Washer Ø12
Bolt M6x12
Ch3
It should be easy to pinch together
with thumb and finger. If it is difficult, adjust.
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INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE
17

3.10
FITTING ELECTRONIC BOARD AND CEILING LIGHT ASSEMBLY
16. ATTENTION: before moving on to the next step, carry out the electrical wiring (chapter 4)
and the operational test of the entire automation, mounting the internal sensor
provisionally.
15. Fit the electronic board assembly (2 no. screws).
17. Fit the ceiling lamp (10 no. screws and connect 3 no. connectors).
15
17
Ch.6
connector
bolt
bolt
bolt
bolt
bolt
bolt
connector
bolt
bolt
connector
bolt
bolt
18 EN
INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE

3.11
FITTING COVERS AND INTERNAL SENSOR
18. Refit the casing covers (follow the numerical order).
19. Fit the internal sensor to the central cover (2 no. screws).
20. Connect the internal sensor and fix the central cover (2 no. screws).
1
2
1
2
18
19
20
Bolt M4x10
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INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE
19

4.1
GENERAL RECOMMENDATIONS
IT
ELECTRICAL CONNECTION
4
&We recommend the following types of power cables: H05VV-F 3X0.75, H05RN-F 3X0.75.For the analogue switch cable
we recommend using a multipole 8 x 0.5 cable type LI-YY, and for the digital switch 4x0.5 LI-YY. (Cable ‘shielding’ should only
be used for cable lengths in excess of 20 meters).
&Whatever type of electrical material is used for connection (plug, cord, terminals, etc.), it must be suitable for the use, with
the “CE” seal of approval and must comply with the requisites foreseen by the laws in force in the country of installation. For
the wiring, use cables with double insulation up to the immediate vicinity of the connectors.
Electrical connection of the automation must be made exclusively by qualified technical personnel in possession o fthe
professional requisites foreseen by the laws in the country of installation, who must issue the client a certificat eof
conformity of the connection and/or installation made.
&The electrical power line to which the control unit is connected must comply with the requisites foreseen by the laws in force
in the country of installation, and must comply with the technical requisites listed in table 1 and on the “CE” rating plate .
&The power supply system to which the equipment is connected shall be provided with an omnipolar magneto-thermal
differential 30mA switch with aperture of at least 3 mm between the contacts. This device shall be installed in the power supply
system in accordance with the requisites contemplated in the legislation in force in the country of installation.
&Before making electrical connection of the automation, make sure the power cord has not been damaged.
&The installation must include a ground wire longer than the power cord so that, in case of traction, the ground wire is the last
to stretch.
&The hole drilled on the profile for passage of the power cord must be made without any rough or sharp edges or sharp
corners that could damage the wire.
Fig. 8
2. Input for program selector
input with knob
1. Infrared sensor input,
microwave sensors,
photocells, door opening
safety guard
4. Digital switch input
5. Input for air curtain, lamp,
key switch, emergency key,
smoke detectors
6. Emergency battery system
input
3. Input for lateral guards,
antipanic device and test
sensors
7. Gearmotor input
8. Door block 1 input
9. Door block 2 input
(pharmacy)
10. Transformer input
13. DOWN key
11. Lighted display
12. Encoder cord input
14. ENTER key
Ds2
Ds3
Ds4
10 98
5312
4
12
PC
don’t touch
14
11
13
6
7
4.2
ELECTRONIC CIRCUIT BOARD
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INSTRUCTIONS FOR INSTALLATION AND USE
DUEVILLE