GFA 10003424 10012 User manual

Installation Instructions
ELEKTROMAT
SE 5.24 WS-25,40
Model: 10003424 10012
-en-
Status: 30.05.2018

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GfA ELEKTROMATEN GmbH & Co. KG
Wiesenstraße 81
D-40549 Düsseldorf
www.gfa-elektromaten.de
[email protected]

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Table of contents
1General safety information .............................................................................................. 4
2Technical Data ................................................................................................................ 5
3Mechanical installation .................................................................................................... 6
4Electrical installation ..................................................................................................... 10
5Limit switch adjustment ................................................................................................. 11
6Motor connection .......................................................................................................... 12
7Limit switch connection ................................................................................................. 12
8Emergency manual operation (rapid hand chain operator) ............................................ 13
9Completing commissioning / inspection ......................................................................... 15
10Declaration of incorporation / conformance ................................................................... 16
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Symbols
Warning - Potential injury or danger to life!
Warning - Danger to life from electric current!
Note - Important information!
▶ Requirement - Required action!
Schematic representations are based on product examples. Deviations from delivered
products are possible.

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1 General safety information
Specified normal use
The drive unit is intended for sectional doors with full counter-balancing.
The safe operation is only guaranteed with normal specified use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modifications are only permitted with the agreement of the manufacturer. Otherwise the
Manufacturer’s Declaration shall be rendered null and void.
Safety information
Installation and initial operation tasks are to be performed by trained, skilled fitters only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
The installation is only to be carried out with the supply off.
Observe the applicable regulations and standards.
Coverings and safety devices
Do not operate unless corresponding coverings and safety devices are fitted/installed.
Ensure that gaskets are correctly positioned and cable glands are correctly tightened.
Spare parts
Use only original spare parts.

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2 Technical Data
Type KG 50
Output torque 50 Nm
Output speed 24 rpm
Output shaft / hollow shaft 25,40 mm
Maximum holding torque 200 Nm
Maximum door weight 2500 N
Supply voltage 1N~ 230 V
Operating current 3,50 A
Operating frequency 50 Hz
Power factor cos φ 0,99
Maximum movement per hour 12 h-1
Class of protection IP 65
Limit switch range
(maximum revolutions of output shaft / hollow shaft) 20
Temperature range -10 / +40 (+60) °C
1) When using a temperature range of +40°...+60°C use half of maximum movements per hour.

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3 Mechanical installation
Prerequisites
The permissible loads on walls, fastenings, mountings and transmission elements must not
be exceeded, even for maximum holding torques or locking torques (▶ refer to technical
data).
Connection elements:
▶ Self-locking connection
elements with a minimum
strength of 800 N/mm2
(8.8) must be used.
▶ Utilize the hole diameter
to the full.
▶ Use adequately
dimensioned washers for
elongated holes.
BAGAB00002_Z002 BAGAB00003_Z002
3 : 1
Permissible mounting positions
BAGAC0 11 0 1 _Z0 0 2

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Mounting
Three holes are provided for mounting.
▶ Use at least 2 of these (①).
▶ Use the connection elements supplied (②).
Keys are used to connect to the door shaft.
▶ Use a key that is at least as long as the hollow shaft (③).
BAGAD01101_Z001
2x
M8x120 M8

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Installation
The descriptions below apply to general door specifications. The specifications of the door
manufacturer must also be observed during installation.
Warning - Potential injury or danger to life!
 During installation, be sure to use a lifting device that has a sufficient load-carrying
capacity.
▶ Thoroughly grease the door shaft. BAGAE01001_Z003
▶ Mount the keys. Observe possible variants
Ⓐ or Ⓑ.
BAGAE01002_Z003

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▶ Attach the drive unit.
BAGAE01103_Z002
▶ Tighten all connection elements on the
drive (M8) to 25 Nm. Install all other
connection elements according to the
specifications of the door manufacturer.
▶ Secure the keys (version Ⓑ only). BAGAE01107_Z001

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4 Electrical installation
Warning - Danger to life from electric current!
 Switch the mains OFF and check that the cables are de-energised
 Observe the applicable regulations and standards
 Make a proper electrical connection
 Use suitable tools
Performing electrical installation
Remove the cover. Insert the motor plug. Insert the limit switch plug.
BAHAC13_Z001
Completing the electrical installation
Mount the cable entries and/or cable glands.