GFA 10003424 10012 User manual

Installation Instructions
ELEKTROMAT
SE 5.24 WS-25,40
Model: 10003424 10012
-en-
Status: 30.05.2018

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GfA ELEKTROMATEN GmbH & Co. KG
Wiesenstraße 81
D-40549 Düsseldorf
www.gfa-elektromaten.de
[email protected]

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Table of contents
1General safety information .............................................................................................. 4
2Technical Data ................................................................................................................ 5
3Mechanical installation .................................................................................................... 6
4Electrical installation ..................................................................................................... 10
5Limit switch adjustment ................................................................................................. 11
6Motor connection .......................................................................................................... 12
7Limit switch connection ................................................................................................. 12
8Emergency manual operation (rapid hand chain operator) ............................................ 13
9Completing commissioning / inspection ......................................................................... 15
10Declaration of incorporation / conformance ................................................................... 16

Symbols
Warning - Potential injury or danger to life!
Warning - Danger to life from electric current!
Note - Important information!
▶ Requirement - Required action!
Schematic representations are based on product examples. Deviations from delivered
products are possible.

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1 General safety information
Specified normal use
The drive unit is intended for sectional doors with full counter-balancing.
The safe operation is only guaranteed with normal specified use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modifications are only permitted with the agreement of the manufacturer. Otherwise the
Manufacturer’s Declaration shall be rendered null and void.
Safety information
Installation and initial operation tasks are to be performed by trained, skilled fitters only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
The installation is only to be carried out with the supply off.
Observe the applicable regulations and standards.
Coverings and safety devices
Do not operate unless corresponding coverings and safety devices are fitted/installed.
Ensure that gaskets are correctly positioned and cable glands are correctly tightened.
Spare parts
Use only original spare parts.

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2 Technical Data
Type KG 50
Output torque 50 Nm
Output speed 24 rpm
Output shaft / hollow shaft 25,40 mm
Maximum holding torque 200 Nm
Maximum door weight 2500 N
Supply voltage 1N~ 230 V
Operating current 3,50 A
Operating frequency 50 Hz
Power factor cos φ 0,99
Maximum movement per hour 12 h-1
Class of protection IP 65
Limit switch range
(maximum revolutions of output shaft / hollow shaft) 20
Temperature range -10 / +40 (+60) °C
1) When using a temperature range of +40°...+60°C use half of maximum movements per hour.

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3 Mechanical installation
Prerequisites
The permissible loads on walls, fastenings, mountings and transmission elements must not
be exceeded, even for maximum holding torques or locking torques (▶ refer to technical
data).
Connection elements:
▶ Self-locking connection
elements with a minimum
strength of 800 N/mm2
(8.8) must be used.
▶ Utilize the hole diameter
to the full.
▶ Use adequately
dimensioned washers for
elongated holes.
BAGAB00002_Z002 BAGAB00003_Z002
3 : 1
Permissible mounting positions
BAGAC0 11 0 1 _Z0 0 2

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Mounting
Three holes are provided for mounting.
▶ Use at least 2 of these (①).
▶ Use the connection elements supplied (②).
Keys are used to connect to the door shaft.
▶ Use a key that is at least as long as the hollow shaft (③).
BAGAD01101_Z001
2x
M8x120 M8

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Installation
The descriptions below apply to general door specifications. The specifications of the door
manufacturer must also be observed during installation.
Warning - Potential injury or danger to life!
 During installation, be sure to use a lifting device that has a sufficient load-carrying
capacity.
▶ Thoroughly grease the door shaft. BAGAE01001_Z003
▶ Mount the keys. Observe possible variants
Ⓐ or Ⓑ.
BAGAE01002_Z003

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▶ Attach the drive unit.
BAGAE01103_Z002
▶ Tighten all connection elements on the
drive (M8) to 25 Nm. Install all other
connection elements according to the
specifications of the door manufacturer.
▶ Secure the keys (version Ⓑ only). BAGAE01107_Z001

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4 Electrical installation
Warning - Danger to life from electric current!
 Switch the mains OFF and check that the cables are de-energised
 Observe the applicable regulations and standards
 Make a proper electrical connection
 Use suitable tools
Performing electrical installation
Remove the cover. Insert the motor plug. Insert the limit switch plug.
BAHAC13_Z001
Completing the electrical installation
Mount the cable entries and/or cable glands.

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5 Limit switch adjustment
The adjustment of the final limit positions OPEN and CLOSE is described in the instructions
for the door control panel.

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6 Motor connection
C1 Capacitor
M1 Motor
X13 Motor plug
7 Limit switch connection
F10 Thermal contact
S10 Manual operation
X12 DES connection
1 Safety circuit
2 Channel B (RS485)
3 Ground
4 Channel A (RS485)
5 Safety circuit
6 Supply network

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8 Emergency manual operation (rapid hand chain operator)
Emergency manual operation is designed for opening or closing the door without power
supply. Its activation interrupts the control voltage. Electrical operation is no longer possible.
Warning – Injuries due to incorrect operation!
 Switch off voltage.
 Adopt a secure position.
 For drive units with brake, the emergency manual operation must be carried out
against the closed brake.
Warning - Danger of the door dropping!
If you need to apply more than the permissible force of 390N (according to DIN EN
12604/DIN EN 12453) to move the door by emergency manual operation, this
indicates a stalling on the drive unit or door. Releasing the stalling may cause the
door to drop.
 Adopt a secure position.
 For drive units with brake, the emergency manual operation must be carried out
against the closed brake.
Caution – Damage to components!
 Do not move the door beyond the final limit positions.

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Switch on by pulling the red handle. Open or
close by pulling the chain. Switch off by
pulling the green handle.

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9 Completing commissioning / inspection
Check the following components and then install all covers.
Gearbox
Check the drive unit for loss of oil (a few drops can be neglected). Protect the output-shaft
permanently against corrosion.
Mounting
Check that all connection elements (consoles, torque mounts, screws, locking rings, etc.) are
secure and in proper condition.
Electrical wiring
Check the connection cables and cabling for damage or crushing. Check that the screw
connections and plug connections are fitted properly with a good electric contact.
Emergency manual operation
Check the function with the power disconnected. Perform the check only between the final
limit positions.
Limit switch
Check the final limit positions by opening and closing fully. The safety area must not be
approached.
Drive unit
Note!
 Engage a qualified engineer to check the drive unit annually
 Apply shorter inspection intervals for doors that are operated frequently
 Observe the applicable regulations and standards

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10 Declaration of incorporation / conformanc e
Declaration of incorporation
in the terms of Machinery Directive 2006/42/EC
for partly completed machinery, Appendix II Part B
Declaration of conformity
in terms of EMC Directive 2014/30/EU
We, the
GfA ELEKTROMATEN GmbH & Co. KG
hereby declare that the following products are conform with the above
EC Guideline and are only intended for installation in door equipment.
SE 5.24 WS-25,40
Standards applied
DIN EN 12453:2001-02
DIN EN 12604:2000-08
DIN EN 60335-1:2012-10
DIN EN 61000-6-2:2006-03
DIN EN 61000-6-3:2011-09
Industrial, commercial and garage doors and gates - Safety in use of
power operated doors - Requirements
Industrial, commercial and garage doors and gates - Mechanical
aspects - Requirements
Household and similar electrical appliances - Safety - Part 1:
General requirements
Electromagnetic compatibility (EMC) Part 6-2 Generic standards –
Immunity standard for industrial environments
Electromagnetic compatibility (EMC) Part 6-3 Generic standards –
Emission standard for residential, commercial and light-industrial
environments
We undertake to transmit in response to a reasoned request by the appropriate regulatory
authorities the special documents on the partly completed machinery.
Authorised representative for the compilation of the relevant technical documents
(internal EU address)
Dipl.-Ing. Bernd Synowsky
Documentation representative
Incomplete machines within the meaning of the EC Directive 2006/42/EC shall only be intended to
be integrated into other machines (or into other incomplete machines/systems) or to be assembled
with them to form a complete machine within the sense of the Directive. Therefore, this product
cannot be commissioned before it is determined that the entire machine/system to which it was
integrated shall comply with the provisions of the Machinery Directive indicated above.
Düsseldorf, 10.07.2017 Stephan Kleine
CEO Signature