TorcUP VT-500 User manual

1
OPERATION AND MAINTENANCE
MODELS VT-500, VT-1000, VT-2000 AND VT-3000
MANUAL
VT SERIES
Battery-Powered Torque Wrenches
VT Series
Phone: [phone]
Fax: [phone]
Toll Free: 1-888-TORCUP-1
Email: [email protected]
Website: www.torcup.com
1025 Conroy Place, Easton, PA. 18040 U.S.A.

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Operational and Maintenance Manual for TorcUP
VT-500, VT-1000, VT-2000 & VT-3000
Battery-Powered Torque Wrenches
Version 1: 2017 Nov
The Volta tools contain alloy components which may
cause a hazard in certain explosive environments.
General Description of TorcUP VOLTA Series Battery-Powered Torque Wrenches
The VOLTA Series Battery-Powered Torque Wrench provides torque settings of up to
3,000 Ft/lbs in clockwise rotation, and its free joint execution allows for random positioning of
the tool.
NOTICE
Series VT-500, VT-1000, VT-2000 and VT-3000 Battery-Powered Torque Wrenches are designed
for installing and removing threaded fasteners requiring precise high torque during bolt makeup and
maximum torque during bolt breakout.
TorcUP Inc. is not responsible for customer modication of tools or for applications on
which TorcUP Inc. was not consulted.
WARNING
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION IN THIS
MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
The use of other than genuine TorcUP replacement parts may result in safety
hazards, decreased tool performance, increased maintenance, and may invalidate
all warranties. Repairs should be made only by authorized personnel. Consult
your nearest TorcUP Authorized Service Center.
Refer All Communications to the Nearest TorcUP Ofce or Distributor.
For Technical Support & Information Contact:
TorcUP Inc.
1025 Conroy Place, Easton, PA 18040 USA
Phone: [phone] Fax:[phone]
email: [email protected]

3
USING THE TOOL
• Keep hands, loose clothing and long hair away from the reaction arm and working area during
operation.
• This tool will exert a strong reaction force. Use proper mechanical support and correct
reaction arm positioning to control these forces. Do not position the reaction arm so that it
tilts the tool off the axis of the bolt, and never use the swivel inlets as a reaction stop.
• Use only accessories recommended by TorcUP.
• Use only impact sockets and accessories. Do not use hand (chrome) sockets or accessories.
• Use only sockets and accessories that correctly t the bolt or nut and function without tilting
the tool off the axis of the bolt.
• This tool is not insulated against electric shock.
• This equipment must not be operated or serviced unless the operator reads the operating
instructions and fully understands the purpose, consequences and procedures of each step.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY
Always wear ear
protection
when operating
this tool.
Keep body stance
balanced and rm.
Do not overreach
when operating
this tool.
The Reaction Arm must be
positioned against a positive stop.
Do not use the arm as a dead
handle. Take precautions to
make certain the operator’s hand
cannot be pinched between
the arm and a solid object.
Always wear eye
protection
when operating or
performing
maintenance
on this tool.
WARNING
Depending on the working environment, your local health and safety regulations may require
you wear protective gear (i.e. safety shoes, hard hat, gloves, coveralls, etc.). In case external
forces are exerted on the equipment, non-compliance with these regulations may result in
injury. EAR PROTECTION MUST BE WORN WHEN OPERATING THIS TOOL.

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SAFETY INFORMATION
OPERATIONAL SAFETY
1. Inspect, maintain, operate and install the tool in accordance with all applicable standards and
regulations (local, state, county, federal, etc.)
2. Do not remove any labels. Replace any damaged labels immediately.
3. Do not lubricate tools with ammable or volatile liquids such as kerosene, diesel or jet fuel.
Only use TorcUP recommended lubricants.
4. Only use proper cleaning solvents to clean parts. Use only cleaning solvents which meet
current safety and health standards. Use cleaning solvents in a well ventilated area.
5. Keep work area clean, uncluttered, ventilated and illuminated.
PERSONAL SAFETY
1. When wearing gloves, always be sure that the gloves will not prevent the throttle mechanism
from being released.
2. Always wear eye protection when operating or performing maintenance on this tool.
3. Always wear hearing protection when operating this tool.
4. Always use Personal Protective Equipment appropriate to the tool used and the material being
worked on. This may include dust mask or other breathing apparatus, safety glasses, ear
plugs, gloves, apron, safety shoes, hard hat and other equipment.
5. Avoid breathing in any exhaust from tool use.
a. Some dust may also be created by working in close proximity to the following chemicals:
i. Lead from lead-based paints
ii. Crystalline silica from bricks and cement and other masonry products
iii. Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as dust masks that are specially designed to lter out
microscopic particles.
6. Keep others at a safe distance from your work area or ensure they use appropriate personal
protective equipment.
7. Be aware of buried, hidden or other hazards in your work environment. Do not contact or
damage cords conduits, pipes, or hoses that may contain electrical wires, explosive gases or
harmful liquids.
8. Keep hands, loose clothing, long hair and jewelry away from the working end of the tool.
9. Power tools can vibrate in use. Vibration, repetitve motions or uncomfortable positions may
be harmful to your hands and arms. Stop using any tool if discomfort, tingling feeling or pain
occurs. Seek medical advice before resuming.
10. Keep your body stance balanced and rm. Do no overreach when operating this tool.
Anticipate and be alert for sudden changes in motion, reaction torques, or forces during start
up and operation.
11. DO NO USE THE TOOL WHEN TIRED OR WHEN UNDER THE INFLUENCE OF
MEDICATION, DRUGS OR ALCOHOL.
12. Never use a damaged or malfunctioning tool or accessory.
13. Do not modify the tools, safety devices or accessories.
14. Do not use this tool for purposes other than those recommended.

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PLACING THE TOOL IN SERVICE
1. Ensure the reaction arm is properly attached and secured to the splined section of the torque tool.
2. Select your desired square drive size and bolt/nut AF size impact socket or hex-drive socket for use.
3. Secure impact socket onto the tool square drive with a safety pin and secure a safety o-ring on the
socket.
4. See illustration below for details:
1.
1.
1.
2. 2.
2.
3.
Slide Rubber Safety Ring Over Safety Pin Safety Pin Safety Screw
PLACING THE TOOL IN SERVICE

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SETTING THE TORQUE
1. Momentarily press Volta trigger to activate LCD display (the board will remain energized for
approximately 30 seconds after the trigger is released).
2. Use the two arrows to set desired torque. Pressing the arrow pointed upward will raise the
torque and pressing the arrow pointed downward will lower the torque (pressing and holding a
button will cycle through the torque settings).
3. Simultaneously pressing the up and down arrows will switch the display torque between ft·lbs
and Nm (NOTE: TRANSITIONING UNITS AUTOMATICALLY RESETS THE TORQUE TO THE
LOWEST POSSIBLE VALUE).
4. After the LCD times out, once the trigger is pulled to reactive it, the torque will still be set to the
last setting.
TORQUE THROUGH THE LIFE OF THE BATTERY
If the tool is used continuously/rapidly to the point that the tool feels hot to the touch, the tool
accuracy can diminish and cause a slight increase in torque. Once the tool cools down, the
accuracy should return to normal.
The battery is recommended to be changed before the charge gets to 25% battery life,
although the torque should be consistent until the last few fastenings before the battery dies.
NOTE: This tool is designed to be operated with right-hand thread fasteners. There is a 15%
reverse bias to assist with breakout. If this tool is to be used with left-hand thread fasteners
consult TorcUP.
OPERATING PROCEDURES

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After extended use of the VOLTA Series Torque Wrench, in the case of degrading performance
or other apparent damage, immediately send your VOLTA Series Torque Wrench to TorcUP,
Inc or contact your Local Representative or Distributor. The unit must be properly packaged for
shipping.
OPERATING PROCEDURES
NOTICE
TIGHTENING AND LOOSENING OF BOLTS OR NUTS
TIGHTENING AND LOOSENING OF BOLTS OR NUTS
• Beware of non-xed, freely rotating reaction arms or of rotating impact sockets.
• Loose clothes, long hair, cables, etc. are always to be kept away from the danger/rotation
area. When the machine is put into operation, it is mandatory to wear ear protection, safety
shoes and safety goggles.
• Never leave a running VOLTA Series Torque Wrench unattended and always be ready to
switch off the machine if necessary. Maintain a safe distance of arm length.
• Always place the impact socket or hex driver snugly onto the screw or nut/bolt. Faulty screw
or nut/bolt connections may result in exceeding the mechanical stress limit of the material,
causing it to break. Parts that splinter off may cause bruises or even life-threatening injuries.
When torquing and untorquing fasteners, always hold/position the VOLTA Series Torque Wrench in
line with the fastener axis to avoid damage to the application. See Figure 1 on the following page.
WARNING

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1. Remove the VOLTA Series Torque Wrench from the application.
2. Disconnect the battery to the VOLTA Series Torque Wrench.
3. Remove and change the socket or accessory adaptor for the next project. Ensure the socket
or accessory is properly secured to the square drive with a locking pin and safety securing
o-ring.
CHANGING ACCESSORIES
TIGHTENING AND LOOSENING OF BOLTS OR NUTS
Fig. 1
1. Place your VOLTA Series Torque Wrench
completely over and on the fastener to be
tightened or loosened.
2. Ensure the reaction area / movement is taken
up by the Reaction Arm. Also, ensure the
reaction is stable and will support counter
torque.
3. Hold the VOLTA Series Torque Wrench
perpendicular to the fastener axis for
the complete duration of the rotation process for
tightening or loosening.
4. Ensure the direction switch is set to tighten.
Then, press the trigger on the pistol grip to
tighten the fastener. The tool will rotate
until the fastener becomes torqued, and the
VOLTA Series Torque Wrench will then stop.
5. For loosening a fastener, place the direction
switch in reverse. Then, press the trigger on
the pistol grip to loosen the fastener. The unit
will continue to rotate until the fastener is removed OR once the fastener is loose you can
remove it by hand and move to next fastener.
6. Continue the process for tightening or loosening for each fastener you require.
7. If torque requirements require your application to go in torque increments, then set VOLTA
Series Torque Wrench to your rst torque requirement. Tighten fastener as per your required
tightening bolt sequence. Then, reset for the next settings.
8. Your personnel can be trained by your TorcUP Representative or Distributor on use of this
product if so desired.

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1. Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock and damage the tool.
2. Disconnect the battery pack from the power tool before changing accessories or
storing power tools. Such preventive safety measures reduce the risk of starting the
power tool accidentally.
3. Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
4. Maintain power tools. Check for misalignment or binding of moving parts, breakage of
parts and any other condition that may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
5. Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a
hazardous situation.
BATTERY SAFETY INSTRUCTIONS
BATTERY USE AND CARE
1. Recharge only with the charger specied by the manufacturer. A charger that is
suitable for one type of battery pack may create a risk of re when used with another
battery pack.
2. Use power tools only with specically designated battery packs. Use of any other
battery packs may create a risk of injury and re.
3. When battery pack is not in use, keep it away from other metal objects, like paper
clips, coins, keys, nails, screws or other small metal objects, that can make a
connection from one terminal to another. Shorting the battery terminals together may
cause burns or a re.
4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If
contact accidentally occurs, ush with water. If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may cause irritation or burns.
5. Protect battery packs from water and moisture.
6. Do not expose battery packs to naked ame.
NOTICE
Note: Prior to use, please see pages 17-21 of this user manual to review the battery
product safety data sheet.

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BATTERY TROUBLESHOOTING
1. If the machine switches off automatically, the machine electronics have activated
automatic protection mode. A warning signal sounds (continuous beeping). The
beeping stops after a maximum of 30 seconds or when the trigger is released. In spite
of this protective function, overloading is still possible with certain applications and can
result in damage to the machine.
Causes and Remedies:
1. Battery almost empty: The electronics protect the battery pack against damage
through total discharge). If one LED is ashing, the battery pack is almost depleted. If
necessary, press the button and check the LEDs to see the charge level. If the battery
pack is almost depleted, it must be recharged.
2. Long continuous overloading of the machine: This will activate the temperature
cut-out. Leave the machine or battery pack to cool. Note: If the battery pack feels
very warm, the pack will cool more quickly in an “AIR COOLED” charger. Note: The
machine will cool more quickly if you operate it at idling speed.
3. Safety Shutdown: The machine was SWITCHED OFF automatically. If the slew
rate of the current is too high (for example, if the machine suddenly seizes or kickback
occurs), the machine switches off. Switch off the machine at the trigger. Switch it on
again and continue to work as normal. Try to prevent the machine from seizing.
Note: The LED lamp switches off automatically after a specic time. To activate
the electronic functions, press the trigger.

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TECHNICAL SPECIFICATIONS
Charger Requirements: 110 - 120 V (50-60 Hz) and 230 - 240 V (50-60 Hz)
MODEL NUMBER VOLTA
500
VOLTA
1000
VOLTA
2000
VOLTA
3000
Square Drive 3/4” 1” 1” 1”
Min. Torque (ft/lbs) 120 240 500 750
Max. Torque (ft/lbs) 500 1000 2000 3000
Min. Torque (Nm) 165 335 700 1025
Max. Torque (Nm) 660 1355 2700 4025
HEIGHT A (w/ battery) (in) 10.40” 10.40” 10.40” 10.40”
HEIGHT A (w/ battery) (mm) 265 265 265 265
LENGTH C (in) 8.86” 10.97” 11.45” 13.94”
LENGTH C (mm) 225 279 291 355
DIAMETER D (in) 2.56” 2.85” 3.09” 3.75”
DIAMETER D (mm) 65 72.4 78.5 95.3
WEIGHT (w/o reaction arm & battery) (lbs) 8.3 11.5 13.1 19.6
WEIGHT (w/o reaction arm & battery) (kg) 3.8 5.2 5.9 8.9
WEIGHT (w/ reaction arm & battery) (lbs) 10.4 14.5 15.9 22.5
WEIGHT (w/ arm & battery) (kg) 4.7 6.6 7.2 10.2
RPM at Min. Torque 12 2 1 0.5
RPM at Max Torque 20 8 5 2

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ITEM DESCRIPTION PART # Q T Y.
1 VOLTA HANDLE VT-DRIVE HANDLE 1 2 BHCS VT-ADPTR-8 4 3 RETAINING RING VT-ADPTR-9 1 4 RETAINING PLATE VT-ADPTR-42 1 5 RING GEAR VT-ADPTR-32 1 6 PLANETARY GEARS VT-ADPTR-52 3 7 GEAR CARRIER VT-ADPTR-22 1 8 NYLON WASHER VT-ADPTR-11 1 9 GEARBOX ADAPTER VT-ADPTR-6 1
10 BALL RETAINER VT-ADPTR-13 1 11 HOUSING SCREWS VT-ADPTR-14 4 12 STEEL BALL RP-CM-BB 35 13 SPUR GEAR RP-05-ST-G 3
VT-500 Series Wrench
ITEM DESCRIPTION PART # Q T Y.
14 1ST STAGE GEAR CAGE RP-05-ST1 1 15 SPUR GEAR RP-05-ST-G 3 16 2ND STAGE GEAR CAGE RP-05-ST2 1 17 HIGH SPEED ANNULUS RP-05-HSA 1 18 LONG HARDENED DOWEL RP-05-DOWEL 2 19 THRUST WASHER RP-05-TW 2 20 NEEDLE ROLLER THRUST BEARING RP-05-NRB 1 21 DRIVE STAGE ASSEMBLY RP-05-DSTA 1 22 MAIN BEARING RP-05-MB 1 23 MAIN ANNULUS O-RING RP-CM-OR-MA 1 24 DRIVE ANNULUS O-RING RP-05-OR-DA 1 25 DRIVE ANNULUS SET SCREW RP-CM-SS-DA 4 26 DRIVE ANNULUS RP-05-DA 1

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ITEM DESCRIPTION PART # Q T Y.
1 VOLTA HANDLE VT-DRIVE HANDLE 1 2 BHCS VT-ADPTR-8 4 3 RETAINING RING VT-ADPTR-9 1 4 RETAINING PLATE VT-ADPTR-42 1 5 RING GEAR VT-ADPTR-32 1 6 PLANETARY GEARS VT-ADPTR-52 3 7 GEAR CARRIER VT-ADPTR-22 1 8 NYLON WASHER VT-ADPTR-11 1 9 GEARBOX ADAPTER VT-ADPTR-6 1
10 BALL RETAINER VT-ADPTR-13 1 11 HOUSING SCREWS VT-ADPTR-14 4 12 STEEL BALL RP-CM-BB 35
VT-1000 Series Wrench with 1” Drive
ITEM DESCRIPTION PART # QT Y.
13 1ST STAGE SPUR GEAR RP-10-ST1-G 3 14 1ST STAGE GEAR CAGE RP-10-ST1 1 15 2ND STAGE SPUR GEAR RP-10-ST2-G 3 16 2ND STAGE GEAR CAGE RP-10-ST2 1 17 HIGH SPEED ANNULUS RP-10-HSA 1 18 THRUST WASHER RP-10-TW 1 19 3RD STAGE GEAR CAGE ASSEMBLY RP-10-ST3A 1 20 DRIVE STAGE ASSEMBLY RP-10-DSTA-1 1 21 MAIN BEARING RP-10-MB-1 1 22 MAIN ANNULUS O-RING DRIVE RP-CM-OR-MA 1 23 DRIVE ANNULUS O-RING RP-10-OR-DA-1 1 24 DRIVE ANNULUS SET SCREW RP-CM-SS-DA 4 25 DRIVE ANNULUS RP-10-DA-1 1

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ITEM DESCRIPTION PART # Q T Y.
1 VOLTA HANDLE VT-DRIVE HANDLE 1 2 BHCS VT-ADPTR-8 4 3 RETAINING RING VT-ADPTR-9 1 4 RETAINING PLATE VT-ADPTR-42 1 5 RING GEAR VT-ADPTR-32 1 6 PLANETARY GEARS VT-ADPTR-52 3 7 GEAR CARRIER VT-ADPTR-22 1 8 NYLON WASHER VT-ADPTR-11 1 9 GEARBOX ADAPTER VT-ADPTR-6 1
10 BALL RETAINER VT-ADPTR-13 1 11 HOUSING SCREWS VT-ADPTR-14 4 12 STEEL BALL RP-CM-BB 35 13 1st STAGE SPUR GEAR RP-20-ST1-G 3 14 1ST STAGE GEAR CAGE RP-20-ST1 1
VT-2000 Series Wrench
ITEM DESCRIPTION PART # Q T Y.
15 2ND STAGE SPUR GEAR RP-20-ST2-G 3 16 2ND STAGE GEAR CAGE RP-20-ST2 1 17 HIGH SPEED ANNULUS RP-20-HSA 1 18 MAIN ANNULUS O-RING RP-CM-OR-MA 2 19 3RD STAGE GEAR CAGE ASSEMBLY RP-20-ST3A 1 20 DRIVE STAGE ASSEMBLY RP-20-DSTA 1 21 MAIN BEARING RP-20-MB 2 22 DRIVE ANNULUS O-RING RP-20-OR-DA 1 23 DRIVE ANNULUS SET SCREW RP-CM-SS-DA 4 24 DRIVE ANNULUS RP-20-DA 1

15
ITEM PART # DESCRIPTION Q T Y.
1 VOLTA HANDLE VT-DRIVE HANDLE 1 2 BHCS VT-ADPTR-8 4 3 RETAINING RING VT-ADPTR-9 1 4 RETAINING PLATE VT-ADPTR-42 1 5 RING GEAR VT-ADPTR-32 1 6 PLANETARY GEARS VT-ADPTR-52 3 7 GEAR CARRIER VT-ADPTR-22 1 8 NYLON WASHER VT-ADPTR-11 1 9 GEARBOX ADAPTER VT-ADPTR-6 1
10 BALL RETAINER VT-ADPTR-13 1 11 HOUSING SCREWS VT-ADPTR-14 4 12 RP-CM-BB STEEL BALL 35 13 RP-30-ST1-G 1ST STAGE SPUR GEAR 3 14 RP-30-ST1 1ST STAGE GEAR CAGE 1 15 RP-30-ST2-G 2ND STAGE SPUR GEAR 3 16 RP-30-ST2 2ND STAGE GEAR CAGE 1
VT-3000 Series Wrench
ITEM PART # DESCRIPTION Q T Y.
17 RP-30-HSA HIGH SPEED ANNULUS 1 18 RP-30-TW-HSA HIGH SPEED THRUST WASHER 1 19 RP-30-ST3A 3RD STAGE GEAR CAGE ASSEMBLY 1 20 RP-30-ST4A 4TH STAGE GEAR CAGE ASSEMBLY 1 21 RP-CM-OR-MA MAIN ANNULUS O-RING 1 22 RP-CM-SS-DA DRIVE ANNULUS SET SCREW 4 23 RP-30-DA DRIVE ANNULUS 1 24 RP-30-OR-DA DRIVE ANNULUS O-RING 1 25 RP-30-DSTA DRIVE STAGE ASSEMBLY 1 26 RP-30-TW-DS DRIVE STAGE THRUST WASHER 1 27 RP-30-MB MAIN BEARING BUSHING 1 28 RP-30-OR-AH ANNULUS HEAD O-RING 1 29 RP-30-AH ANNULUS HEAD 1 30 RP-30-RR RETAINING RING 1 31 RP-30-OR-AC ANNULUS CAP O-RING 1 32 RP-30-AC ANNULUS CAP 4 33 RP-30-AH-SCREW ANNULUS HEAD SCREW 1

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

 












   
  
            
       

    
      

    

         
        

                      




     
     



   






  

 


                   






                




 

      

           
 




  

  



 

              
        
    
      
      
      
      
        
        
      
    
    
    
    
    
    



 





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 
 
 


       
     
   
MSDS

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18

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