Tork GAP 30 Configuration guide

GAP 30 Gas Alarm
Control Panel
USER MANUEL
PLEASE READ THE INSTRUCTION BEFORE USE
JANUARY 2022

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Read the operating instructions first.
CONTENT
• Follow the safety instructions.
• These operating instructions are part of the product.
• Retain operating instructions for the life of the product.
• Forward instructions to future users or owners of the product.
Target group:
• This document serves as a guide for personnel using the GAP30 Gas Alarm Panel. It cannot
be used as a reference for any other device. The right to make changes is reserved. Contains
information for installation, commissioning and maintenance personnel.
1. Safety instructions ...........................................................................................................................................................
1.1. Security basics .............................................................................................................................................................
1.2. Warnings and precautions ...............................................................................................................................
1.3. Considerations ...........................................................................................................................................................
1.4. References and symbols ....................................................................................................................................
2. Identity ......................................................................................................................................................................................
2.1. Description of the device ...................................................................................................................................
2.2. Intended use of the device ..............................................................................................................................
2.3. Reasons for using the product .....................................................................................................................
2.4. Front of the device ................................................................................................................................................
2.5. Buttons, Leds and their functions ..............................................................................................................
2.6. Back of the device .................................................................................................................................................
2.7. Terminal and connection points .................................................................................................................
2.8. Technicial Features .............................................................................................................................................
2.9. Technical Dimensions ........................................................................................................................................
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3. Transport, Storage, Packaging, Warranty and Protection measures .....................................
3.1. Transport .........................................................................................................................................................................
3.2. Storage ...........................................................................................................................................................................
3.3. Packaging .....................................................................................................................................................................
3.4. Guarantee .....................................................................................................................................................................
3.5. Protection measures ...........................................................................................................................................
4. Control Parameters .......................................................................................................................................................
4.1. Possible malfunctions and solutions.........................................................................................................
4.2. splash screen ............................................................................................................................................................
4.3. Monitoring Screens and explanations ..................................................................................................
4.4. Setting Menus and explanations ..............................................................................................................
4.5. Settings .........................................................................................................................................................................
4.5.1. Gas alarm settings .............................................................................................................................................
4.5.1.1. STATUS: Making status settings .........................................................................................................
4.5.1.2. SIGNAL SELECTION: Signal selection ..........................................................................................
4.5.1.3. LIMIT: Setting the limit ................................................................................................................................
4.5.1.4. ALARM: Making alarm settings ..........................................................................................................
4.5.2. Tank level settings ............................................................................................................................................
4.5.3. Language settings ............................................................................................................................................
4.5.4. Time and date settings .................................................................................................................................
4.5.5. Factory settings .................................................................................................................................................
4.6. Power cut ....................................................................................................................................................................
5. Electrical Connections .................................................................................................................................................
5.1. Connection of gas alarm detectors ..........................................................................................................
5.2. Connection of tank level sensors ............................................................................................................
5.3. Tank 1 connection .................................................................................................................................................
5.4. Tank 2 connection ................................................................................................................................................

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1. SAFETY INSTRUCTIONS
1.1. Security basics
1.2. Warnings and precautions
The following warnings draw particular attention to safety-related procedures on these devices.
• Our products are designed and manufactured in accordance with accepted standards.
• End-user and contractor must comply with legal requirements, directives, installation guidelines,
regulations and recommendations, electrical connection, commissioning, operation and installation.
• In order to prevent personal injury and possible damage to the product, all personnel working with
this device must comply with the safety and warnings specified in the safety instructions.
• Installation, electrical connection, commissioning, operation and maintenance must be performed
by suitably qualified personnel authorized by the end user or contractor.
• Personnel must fully read and understand the instructions before working on this product.
• These instructions are given to know and abide by the officially recognized rules.
• Before commissioning, make sure that all settings are correct.
• Incorrect settings or connections may pose a hazard to the application or damage the installation.
• The manufacturer cannot be held responsible for any indirect damages. This risk is entirely with the
user.
• Care should be taken in cases such as transportation, proper storage, assembly and installation.
• Operate the device in accordance with the instructions.
• The end user or contractor is responsible for implementing the necessary protective measures,
providing and supplying guards, barriers or personal protective safety equipment for personnel.
• Maintenance and service operations should only be performed by trained and authorized personnel.
• During maintenance intervention on the faulty unit, it must be worked in accordance with the
operating instructions.
• Any device changes require the manufacturer's prior written approval.
Indicates an
imminent
dangerous
situation with a
high level of risk.
Ignoring this
warning will
result in death
or serious injury
Indicates a
potentially
hazardous
situation with
moderate risk.
Ignoring this
warning could
result in death
or serious injury.
Indicates a
potentially
dangerous
situation with a
low level of risk. It
may cause
property damage,
minor or moderate
injury. This warning
should be heeded.
Potentially
dangerous
situation.
Ignoring this
warning does
not apply to
property
damage and
personal injury.
CAUTIONWARNING NOTEDANGER

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1.3. Considerations
• The device should not be used for any other purpose.
• Liquid materials should not be placed on the device.
• In case of liquid spillage on the device, it should be checked by the authorized company or sent to
the technical service.
• Maintenance and service operations should only be performed by trained and authorized personnel.
• The device should not be kept in more than 75%RH humid places.
• The device should not be operated under atmospheric pressure over 1060mBar.
• The device must be protected against sudden changes in temperature and humidity.
• The device must be used on a smooth and suitable ground.
• The device must be protected from vibrations and mechanical shocks.
• The frequency and voltage of the power line should comply with the device specifications, and it
should be able to deliver sufficient current to the device.
• High-voltage generators, X-heated devices and devices that may cause noise in the supply line
should not be located around the device.
• The device should not be constructed in such a way that the device's power cables, sensor cables,
output connection cables, and the gas alarm device and cables to which it is connected prevent the
movements of persons.
• The device must be used with accessories and parts supplied by the manufacturer. The use of
different accessories and parts may cause the device to malfunction or malfunction.
• The device and its cables should not be subjected to any mechanical stress.
• The device and its accessories should be checked at least once a year.
• Fire extinguisher should be available.
• The user must have the necessary training and knowledge about fire extinguishing.
• After making sure that the device connections are made correctly and completely, the device
should be started
Pay attention to the following points in order to use the device
safely.
• First of all, stay calm.
• Heed and obey the warnings, alarms and messages specified in this instruction and the device.
• The device shuts down the energy of the related systems connected to the output relays in case of any
malfunction, inability to detect a signal, signal interruption or in case of alarm due to different reasons.
• Check if there is a gas leak in the environment where the gas alarm detectors connected to the device
are located. If there is, open the doors and windows without panicking and let it get ventilated.
If the device gives a warning alarm in cases such as gas leakage detection due to possible
reasons, malfunction, signal interruption, the following points should be paid attention to in
environments where gas leakage occurs.
COUTION
WARNING

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SIGNS / SYMBOLS DEFINITIONS
+24V
+12V
+5V
GND
T1,T2
S1-S8
TXD(A)
RXD(B)
COM
NO
NC
Grounding symbol
+24V port on DC voltage supplies
+12V port on DC voltage supplies
+5V port on DC voltage supplies
0V port on DC voltage supplies
Tank signal inputs analog signal port
Gas signal inputs analog signal port
Serial communication sending data port
Serial communication receiving data port
Relay outputs port common contact terminal
Relay outputs port common contact terminal
Relay outputs port common contact terminal
The connection point where the grounding connection of the device will be made.
The following references and symbols are used in this instruction and on the electronic cards.
Against the risk of fire;
• Close the gas valve, starting from the place closest to you.
• Do not plug any electrical appliances into sockets.
• Do not use electrical devices. Warn users.
• Do not use devices such as doorbells, cell phones and walkie-talkies.
• Contact a specialist from the gas distribution company in a suitable safe place.
• If there is a flame, put it out. If there is a flame in natural gas, it is useless and dangerous to try to
extinguish the flame without closing the gas valve. If the flame size is large, immediately inform service
units such as fire extinguishing, fire brigade and take action.
• If electrical equipment is on fire, do not try to extinguish it with water. Use a fire extinguisher.
• If you smell gas before the device alarms, intervene appropriately as stated in the warnings and
instructions, without waiting for the device to give an alarm.
• If the cause of the alarm cannot be found even though the gas leak continues, leave the area for
precaution. Contact the gas distribution company to check the parts, make them safe and make the
necessary maintenance and repairs. If there is a device problem, inform the manufacturer.
• Check all accessories and connections before using the device. Do not use damaged accessories and
cables. Improper accessories, faulty or poor connections can cause unexpected problems such as electrical
shocks.
• Before commissioning the device, make the necessary settings on the device and make sure that the
inputs and outputs are working. Otherwise, contact the manufacturer.
1.4. References and symbols
Table 1: Symbols

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2. Identity
GAP30 Gas Alarm Control Panel is a general-purpose, simple, easy and microprocessor-controlled
device that can detect the output signal of detectors that can output in mA or voltage and can
control the systems connected to the output relays according to the level of these signals, giving
audible, light and visual warnings. The GAP30 gas alarm control panel, which was developed
considering the needs of the user, has a structure that simplifies and strengthens the communica-
tion between the user and the device.
It provides ease of use with its graphic LCD display and MENU, EXIT, UP, DOWN keys. POWER warns
the user by giving visual warning with TANK1, TANK2 and GAS lights and audible warning with buzzer
(audible warning).
Settings, warning, error messages, menus and tank filling can be monitored numerically and visually on
the graphic LCD screen.
It can show 8 channel gas level input and 2 channel tank level input. Related channels can be turned on
or off.
2.1. Description of the device
GAP30 gas alarm control panel, gas alarm and tank level signal inputs from sensors or detectors (0-20,
4-20, 0-10, 2-10 mA, 0-5, 1-5, 0-10, 2- 10 VDC) detects analog signals. It is a product that aims to warn
and inform the user visually, audibly and with light by controlling the connected systems according to
the detected signal levels, to use the systems it controls safely and to prevent possible dangers.
In order for the GAP30 gas alarm control panel to detect the signal levels of the tank level sensor or gas
alarm detector, it is sufficient to send an analog signal to the device. Not only gas alarm detector, but
also temperature, pressure, level etc. It also allows the use of sensors that can produce analog output. It
can also be used in other fluid filling areas, especially in tank filling stations.
2.2. Intended use of the device
• Working with mains voltage
• Less energy consumption
• Modular, integrated design structure
• Comprehensive control, easy adjustment and flexible operation
• Supporting English and Turkish languages
• Robust and lightweight construction
• Informing the user with visual warnings and alarms
• Visual and easy use with graphic LCD screen
2.3. Reasons for using the product

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2.4. Front of the device
In the figure below, the front of the device is shown to inform the user.
The functions of the buttons and leds on the front of the GAP30 gas alarm panel are explained below.
MENU : It is used for navigating the menus, selecting the relevant menu and making confirmation,
silencing the gas or tank alarms that occur on the monitoring screen.
EXIT : It is used to return to the main menu screen and leave the relevant menu.
UP : It is used to navigate the menus and increase the numerical values upwards.
DOWN : It is used to navigate in the menus, decrease the numerical values in the down direction,
switch the gas and tank menus on the monitoring screen.
POWER LED : Indicates that the device is powered.
TANK1 LED : Indicates Tank1 upper limit and lower limit level exceeding warnings. If it is red, it means the
upper limit, if it is green, it is the lower limit.
TANK2 LED : Indicates Tank2 upper limit and lower limit exceeding warnings. If it is red, it means the upper
limit, if it is green, it is the lower limit.
GAS LED : Indicates gas alarm status. It lights up red. If the detected signal value exceeds the set limit,
the led lights up and gives a warning.
2.5. Buttons, LEDs and their functions
Figure 1: Front of the device
Figure 2: Back of the device
The back side of the device
is shown in the figure below
to inform the user.
2.6. Back of the device

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MENU : It is used for navigating the menus, selecting the relevant menu and making confirmation,
silencing the gas or tank alarms that occur on the monitoring screen.
EXIT : It is used to return to the main menu screen and leave the relevant menu.
UP : It is used to navigate the menus and increase the numerical values upwards.
DOWN : It is used to navigate in the menus, decrease the numerical values in the down direction,
switch the gas and tank menus on the monitoring screen.
POWER LED : Indicates that the device is powered.
TANK1 LED : Indicates Tank1 upper limit and lower limit level exceeding warnings. If it is red, it means the
upper limit, if it is green, it is the lower limit.
TANK2 LED : Indicates Tank2 upper limit and lower limit exceeding warnings. If it is red, it means the upper
limit, if it is green, it is the lower limit.
GAS LED : Indicates gas alarm status. It lights up red. If the detected signal value exceeds the set limit,
the led lights up and gives a warning.
2.7.
Terminal and
connection
points
Device input
connection
Terminal
connection pins
definitions are
given in the
picture below.
The definitions of the device output connection terminal pins are given in the picture below.
Figure 3: Input Connection Terminals
Figure 4: Output Connection Terminals
1 : +24 VDC (Device Supply Voltage Pin)
2 : GND (Device Supply Voltage Pin)
3 : GND (MAX485 Communication Pin)
4 : RXD(B) (MAX485 Communication Pin)
5 : TXD(B) (MAX485 Communication Pin)
6 : GND (Tank1, Tank2 Level Sensor Supply Voltage Pin)
7 : +5V DC (Tank1, Tank2 Level Sensor Supply Voltage Pin)
8 : +12V DC (Tank1, Tank2 Level Sensor Supply Voltage Pin)
9 : T1 (Tank1 Level Sensor Signal Input Pin)
10 : T2 (Tank2 Level Sensor Signal Input Pin)
11 : +12V DC (Gas Alarm Device Supply Input Pin)
12 : GND (Gas Alarm Device Supply Input Pin)
13 : S8 (Gas Alarm Device Signal Input Pin)
14 : S7 (Gas Alarm Device Signal Input Pin)
15 : S5 (Gas Alarm Device Signal Input Pin)
16 : S6 (Gas Alarm Device Signal Input Pin)
17 : +12V DC (Gas Alarm Device Supply Input Pin)
18 : GND (Gas Alarm Device Supply Input Pin)
19 : S4 (Gas Alarm Device Signal Input Pin)
20 : S3 (Gas Alarm Device Signal Input Pin)
21 : S1 (Gas Alarm Device Signal Input Pin)
22 : S2 (Gas Alarm Device Signal Input Pin)
DEFINITIONS (INPUTS)
23 : NC (TANK1 RELAY-UL) Tank1 Level Sensor Upper Limit Relay Contact Pin
24 : COM (TANK1 RELAY-UL) Tank1 Level Sensor Upper Limit Relay Contact Pin
25 :NO (TANK1 RELAY-UL) Tank1 Level Sensor Upper Limit Relay Contact Pin
26 : NV (TANK1 RELAY-AL) Tank1 Level Sensor Lower Limit Relay Contact Pin
27 : COM (TANK1 RELAY-AL) Tank1 Level Sensor Lower Limit Relay Contact Pin
28 : NO (TANK1 RELAY-AL) Tank1 Level Sensor Lower Limit Relay Contact Pin
29 : NC (TANK2 RELAY-UL) Tank2 Level Sensor Upper Limit Relay Contact Pin
30 : COM (TANK2 RELAY-UL) Tank2 Level Sensor Upper Limit Relay Contact Pin
31 : NO (TANK2 RELAY-UL) Tank2 Level Sensor Upper Limit Relay Contact Pin
32 : NC (TANK2 RELAY-AL) Tank2 Level Sensor Lower Limit Relay Contact Pin
33 : COM (TANK2 RELAY-AL) Tank2 Level Sensor Lower Limit Relay Contact Pin
34 : NO (TANK2 RELAY-AL) Tank2 Level Sensor Lower Limit Relay Contact Pin
35 : NC (GAS RELAY1) Gas Control Relay Contact Pin
36 : COM (GAS RELAY1) Gas Control Relay Contact Pin
37 : NO (GAS RELAY1) Gas Control Relay Contact Pin
38 : NC (GAS RELAY2) Gas Control Relay Contact Pin
39 : COM (GAS RELAY2) Gas Control Relay Contact Pin
40 : NO (GAS RELAY2) Gas Control Relay Contact Pin
41 : NC (SIREN RELAY3) Siren Control Relay Contact Pin
42 : COM (SIREN RELAY3) Siren Control Relay Contact Pin
43 : NO (SIREN RELAY3) Siren Control Relay Contact Pin
DEFINITIONS (OUTPUTS)

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Table 2: Technicial Features
Figure 5: Input Connection Terminals
2.8. Technicial Features
2.9. Technical Dimensions
Body protection class
Body material
Dimension
Weight
Supply voltage
Gas detector supply voltage
Tank level sensor
Supply voltage
Power consumption
Output control relays
Output control relays maximum
current carrying capacity
Gas level sensing input
Tank level detection input
Gas level input control signals
Tank level inlet control signals
Ambient temperature
Loudness
Alarm type
Relative humidity
Language option
User interface
IP54
ABS
72x144x115mm
515 gr
24VDC
12VDC
12VDC, 5VDC
1.5W
Gas control relays(2 Pieces), Siren relay, Tank1 relays (AL
and UL), Tank2 relays (AL and UL)
28VDC 10A, 250V AC 7A
8 pieces
2 pieces
0/4-20 mA, 0/2-10 mA, 0/2-10V DC, 0/1-5V DC
0/4-20 mA, 0/2-10 mA, 0/2-10V DC, 0/1-5V DC
-10°C ~ +50 °C
85dB
Can be viewed with sound, light and on the screen
30 ~ 75 %
Turkish English
Graphic LCD display (blue-white), keys and warning leds
TECHNICAL FEATURES