Toro 30823 User manual

FormNo.3363-169RevB
DebrisBlower
Groundsmaster®200/3280-D/3320Series
TractionUnit
ModelNo.30823—SerialNo.310000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Introduction
ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
Thisdebrisblowerismountedtoaride-onmachineand
isintendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesignedto
usewindpowertoquicklyclearlargeareasofunwanted
debrisonwell-maintainedlawnsinparks,sportselds,
andoncommercialgrounds.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndingadealer,
ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Writethe
numbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
BeforeOperating.................................................3
WhileOperating...................................................3
Maintenance.........................................................3
SafetyandInstructionalDecals.............................4
Setup...........................................................................6
1MountingtheArmstotheAttachment
Frame...............................................................7
2MountingtheCastorWheels..............................8
3LoweringtheStand............................................8
4MountingtheDebrisBlowertotheTraction
Unit..................................................................9
5InstallingtheDriveShaft....................................9
6GreasetheBlower...........................................10
ProductOverview......................................................10
Specications.....................................................10
Operation...................................................................11
TransportingtheBlower.....................................11
AdjustingtheDischargeOpening.......................11
OperatingTips...................................................11
Maintenance...............................................................12
Lubrication.........................................................12
AdjustingtheBlowerBelt...................................13
Storage.......................................................................14
Troubleshooting.........................................................15
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Safety
Hazardcontrolandaccidentpreventionare
dependentupontheawareness,concern,and
propertrainingofthepersonnelinvolvedinthe
operation,transport,maintenance,andstorageof
themachine.Improperuseormaintenanceofthe
machinecanresultininjuryordeath.Toreduce
thepotentialforinjuryordeath,complywiththe
followingsafetyinstructions.
BeforeOperating
•ReadandunderstandthecontentsofthisOperator’s
Manualbeforeoperatingthemachine.Become
familiarwithallofthecontrolsandknowhowto
stopquickly.
•Neverallowchildrentooperatethemachine.Do
notallowadultstooperatemachinewithoutproper
instruction.Onlytrainedoperatorswhohaveread
thismanualshouldoperatethismachine.
•Neveroperatethemachinewhenundertheinuence
ofdrugsoralcohol.
•Keepallbystandersawayfromtheoperatingarea.
•Keepallshieldsandsafetydevicesinplace.Ifa
shield,safetydevice,ordecalisillegibleordamaged,
repairorreplaceitbeforeoperationiscommenced.
Alsotightenanyloosenuts,bolts,andscrews
toensurethatthemachineisinsafeoperating
condition.
•Donotoperatethemachinewhilewearingsandals,
tennisshoes,sneakers,orshorts.Also,donotwear
loosettingclothingwhichcouldgetcaughtin
movingparts.Alwayswearlongpantsandsubstantial
shoes.Wearingsafetyglasses,safetyshoes,and
ahelmetisadvisableandrequiredbysomelocal
ordinancesandinsuranceregulations.
WhileOperating
•Donotruntheengineinaconnedareawithout
adequateventilation.Exhaustfumesarehazardous
andcouldpossiblybedeadly.
•Themaximumseatingcapacityisoneperson.Never
carrypassengers.
•Sitontheseatwhenstartingtheengineandoperating
themachine.
•Thisproductmayexceednoiselevelsof85dB(A)
attheoperatorposition.Hearingprotectionis
recommendedforprolongedexposuretoreducethe
potentialofpermanenthearingdamage.
•Usingthemachinedemandsattention.Toprevent
lossofcontrol:
–Operateonlyindaylightorwhenthereisgood
articiallight.
–Driveslowlyandwatchforholesorotherhidden
hazards.
–Donotdriveclosetoasandtrap,ditch,creek,or
otherhazard.
–Reduceyourspeedwhenmakingsharpturnsand
whenturningonhillsides.
–Avoidsuddenstartsandstops.
–Beforebackingup,looktotherearandensure
thatnooneisbehindthemachine.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtheright-of-way.
•Stayawayfromthedischargeopeningwhenthe
machineisoperating.Keepallbystandersawayfrom
thedischargeopeninganddon’tdirectdischarge
towardbystanders.
•Iftheenginestallsorthemachinelosesheadwayand
cannotmakeittothetopofaslope,donotturnthe
machinearound.Alwaysbackslowlystraightdown
theslope.
•Donottakeaninjuryrisk!Whenapersonorpet
appearsunexpectedlyinorneartheoperatingarea,
stopoperation.Carelessoperation,combinedwith
terrainangles,ricochets,orimproperlypositioned
guardscanleadtothrownobjectinjuries.Donot
resumeoperationuntiltheareaiscleared.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
•Donottouchtheengineormuferwhiletheengine
isrunningorsoonafteritisstopped.Theseareas
couldbehotenoughtocauseaburn.
Maintenance
•Removethekeyfromtheignitionswitchtoprevent
accidentalstartingoftheenginewhenservicing,
adjusting,orstoringthemachine.
•Performonlythosemaintenanceinstructions
describedinthismanual.Ifmajorrepairsare
everneededorassistanceisdesired,contactan
AuthorizedToroDistributor.
•Toreduceapotentialrehazard,keeptheenginefree
ofexcessivegrease,grass,leaves,andaccumulations
ofdirt.Neverwashawarmengineoranyelectrical
partswithwater.
•Besurethatthemachineisinsafeoperating
conditionbykeepingnuts,bolts,andscrewstight.
3

Checkthefanshaftbearingmountingboltsand
nutsfrequentlytobesurethattheyaretightenedto
specication.
•Makesurethatallhydrauliclineconnectorsare
tightandallhydraulichosesandlinesareingood
conditionbeforeapplyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinholeleaks
inhydrauliclinesthatejecthighpressurehydraulic
uid.Usecardboardorpapertondhydraulic
leaks.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidaccidentally
injectedintotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwiththis
formofinjuryorgangrenemayresult.
•Beforedisconnectingorperforminganyworkon
thehydraulicsystem,allpressureinthesystemmust
berelievedbystoppingtheengineandloweringthe
blowertotheground.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andotherpartsofthebodyawayfromthefanand
othermovingparts.
•Donotoverspeedtheenginebychangingthe
governorsettings.Tobesureofsafetyandaccuracy,
haveanAuthorizedToroDistributorcheckthe
maximumenginespeedwithatachometer.
•Theenginemustbeshutoffbeforecheckingtheoil
oraddingoiltothecrankcase.
•Toensureoptimumperformanceandsafety,always
purchasegenuineTororeplacementpartsand
accessoriestokeepthemachineallToro.Never
use“will-t”replacementpartsandaccessories
madebyothermanufacturers.LookfortheToro
logotoensuregenuineness.Usingunapproved
replacementpartsandaccessoriescouldvoidthe
warranty.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
98-3110
1.Warning—readtheOperator’sManualandreceivetraining.
2.Warning—wearhearingprotection.
3.Thrownobjecthazard—weareyeprotectionandkeep
bystandersasafedistancefromthemachine.
4.Cuttinghazardofhandorfoot—waitformovingpartsto
stop.
98-3111
1.Pointofrotation
105-0709
1.Entanglementhazard,belt—keepallguardsandshieldsin
place;stayawayfrommovingparts.
98-3113
1.Warning—stoptheengineandremovethekeybefore
leavingthemachineordisconnectingthePTOshaft;read
theinstructionsbeforeservicingorperformingmaintenance.
4

93-9083
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.
93-6674
1.Crushinghazard,hand—readtheinstructionsbefore
servicingorperformingmaintenance.
105-0698
1.Warning—readtheOperator'sManual.
99-4486
1.Entanglementhazard,belt—stayawayfrommovingparts,
keepallguardsandshieldsinplace.
99-4487
1.ReadtheOperator's
Manual.
3.Greaseevery8hours.
2.Grease4.Greaseevery100hours.
105-0708
1.Warning—thrownobjecthazard;keepbystandersaway
frommachine.
5

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Arm2
Stop1
Bolts(7/16x3inches)4
Locknut(7/16inch)6
Washer12
1
Bolt(7/16x3-1/4inches)2
Mountthearmstotheattachmentframe
2Nopartsrequired–Mountthecastorwheelstothedebris
blower(shippedonblower)
3Nopartsrequired–Lowerthestand(shippedonblower)
Bolts(7/16x3inches)6
Locknut(7/16inch)6
4Washer12
Mountthedebrisblowertothetraction
unit
Driveshaft1
Rollpin1
Bolt,5/16x1–1/2inches2
5Locknut,5/16inch2
Installthedriveshaft
6Nopartsrequired–Greasetheblower
MediaandAdditionalParts
DescriptionQty.Use
PartsCatalog1
Operator'sManual1Readbeforeoperating.
DeclarationofConformity1Certicateofcompliance
6

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Important:Thefastenersonthecoversofthis
machinearedesignedtoremainonthecoverafter
removal.Loosenallofthefastenersoneachcovera
fewturnssothatthecoverisloosebutstillattached,
thengobackandloosenthemuntilthecover
comesfree.Thiswillpreventyoufromaccidentally
strippingtheboltsfreeoftheretainers.
DANGER
DonotstarttheengineandengagethePTOwhen
PTOshaftisnotconnectedtoblowershaftbecause
thePTOshaftwillrotatewithenoughforcetocause
seriousinjury.
Note:Thetractionunitmustbeequippedthe
AttachmentFrameKit,ToroPartNo.110–8540before
theDebrisBlowerMountingKitcanbeinstalled.The
AttachmentFrameKitcanbeobtainedfromyourToro
Distributor.
Note:Ifthetractionunitwaspurchasedwithouta
cuttingunit,thefollowingpartsmustbepurchased
separately.ThepartscanbeobtainedfromyourToro
Distributor.
DescriptionPartNumberQty
Liftarm117–08061
Liftarm117–08001
Clevispin107–79042
Hairpincotter3290–2562
Thrustwasher107–79154
Pivotpinassembly98–23302
Cotterpin3272–242
HOCcollar110–06412
Clevispin107–34572
Hairpincotter3290–4672
1
MountingtheArmstothe
AttachmentFrame
Partsneededforthisprocedure:
2Arm
1Stop
4Bolts(7/16x3inches)
6Locknut(7/16inch)
12Washer
2Bolt(7/16x3-1/4inches)
Procedure
1.Positionthemachineonaclean,levelsurface.Lower
anyimplement,stoptheengine,applytheparking
brakeandremovethekeyfromtheignitionswitch.
2.Looselyinstalltheleftarmtotheattachmentframe
using3bolts(7/16x3inches),3locknuts(7/16
inch),and6washers(Figure2).
Figure2
1.Leftarm2.Attachmentframe
3.Looselyinstalltherightarmandthestoptothe
attachmentframeusing1bolt(7/16x3inches),
2bolts(7/16x3-1/4inches—installedthrough
thestop),3locknuts(7/16inch),and6washers
(Figure3).
7

Figure3
1.Attachmentframe3.Rightarm
2.Stop
2
MountingtheCastorWheels
NoPartsRequired
Procedure
Thecastorwheelassembliesareinstalledupsidedown
onthedebrisblowerforshipping
1.Removethetensioningcapsfromthespindleshafts
andslideoffthecastorwheel,spacers,andthrust
washers(Figure4).
2.Slidethespacersontothecastorspindletogetthe
desiredheight.Slideathrustwasherontothespindle
andpushthecastorspindlethroughtheframe.
Installanotherthrustwasherandtheremaining
spacersontothespindleandinstallthetensioning
captosecuretheassembly(Figure4).
Important:Thethrustwashers-notthe
spacers-mustcontactthetopandbottomofthe
blowerframe.
3.Ensurethatbothcastorwheelsaresetatthesame
height.
Figure4
1.Tensioningcap3.Spacers
2.Thrustwashers
3
LoweringtheStand
NoPartsRequired
Procedure
1.Removethesnapperpinsecuringthestandtothe
tubeontheblowerframe(Figure5).
Figure5
1.Snapperpin2.Standtube
8

2.Lowerthestand.Installthepinthroughtheupper
setofholesinthestandandtube(Figure5).Secure
thepin.
3.Standthebloweruponthecastorwheelsandstand
(storageposition).
4
MountingtheDebrisBlowerto
theTractionUnit
Partsneededforthisprocedure:
6Bolts(7/16x3inches)
6Locknut(7/16inch)
12Washer
Procedure
1.Positionthetractionunitinlinewiththerearofthe
debrisblower.
2.Slidetheblowerintotheattachmentframearmsand
looselysecureitusing6bolts(7/16x3inches),6
locknuts(7/16inch),and12washers(Figure6).
Figure6
3.Tightenallfastenerssecurely.
4.Removethesnapperpinsecuringthestandtothe
tubeontheblowerframe.
5.Raisethestand.Installthepinthroughthelowerset
ofholesinthestandandtube.Securethepin.
5
InstallingtheDriveShaft
Partsneededforthisprocedure:
1Driveshaft
1Rollpin
2Bolt,5/16x1–1/2inches
2Locknut,5/16inch
Procedure
DANGER
ThePTOshaftrotateswithenoughforcetocause
seriousinjury.
DonotstarttheengineandengagethePTOwhen
thePTOshaftisnotconnectedtotheblowershaft.
1.Loosenthe(3)capscrewssecuringthebeltguardto
theblowerframe(Figure7).Removethebeltguard.
Figure7
1.Beltguard2.PTOshaft
2.Connectthefemalehalfofthedriveshafttothe
tractionunitPTO,ifnotalreadyinstalled.
3.Slidethemaleendofthedriveshaftintothefemale
halfofthedriveshaft.
4.Installtheotherendofthemaledriveshafttothe
blowershaft,securingitwitharollpinand2bolts
(5/16x1-1/2inches)andlocknuts(5/16inch)
(Figure8).Torquetheboltsandnutsto200in-lb
(22.5N-m).
9

Figure8
1.Endoftheshaft3.Rollpin
2.Blowerdriveshaft
5.Installthebeltguardandtightenthemounting
fasteners(Figure7).
Note:Toensureproperbloweroperation,
check/adjusttheblowerbelttensionaftertherst
20hoursofoperation;refertoAdjustingtheBlower
Belt.
6
GreasetheBlower
NoPartsRequired
Procedure
Beforetheblowerisoperated,thePTOshaftmustbe
greasedtoensureproperlubricatingcharacteristics;
refertoGreasingtheBlowerintheMaintenance
section.Failuretoproperlygreasetheunitwillresultin
prematurefailureofcriticalparts.
ProductOverview
Specications
FanBackwardcurved,castaluminumfan.12
bladesperside,21in.(53cm)outside
diameter,6-3/8in.(16cm)width,34lb.
(16kg)
Fanhousing10gaugesteelfaceplatesweldedto10
gaugewrapper.Increasingscrollfrom
cutoff.
FandrivePTOdrivenA3VXbandedbeltdriveto
fan.Finaldriveratioof1.5:1withaover
runningclutchinbeltdrivepulley.Fan
shaftrotatesongreaseableballbearings.
Fanspeed2700RPM
Fanoutput3650±200CFM,130±20MPH(225
km/h)
OutletOutletopeningis47squareinches
NetWeight384lb.(174kg)
10