Toro 03170 User manual

FormNo.3363-312RevC
Reelmaster®3100-DTractionUnit
ModelNo.03170—SerialNo.310000001andUp
ModelNo.03171—SerialNo.310000001andUp
ModelNo.03172
ModelNo.03173
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Introduction
ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperatorsin
commercialapplications.Itisprimarilydesignedfor
cuttinggrassonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.Itis
notdesignedforcuttingbrush,mowinggrassandother
growthalongsidehighways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndingadealer,
ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroMowerSafety...............................................6
SoundPowerLevel...............................................8
SoundPressureLevel...........................................8
VibrationLevel....................................................8
SafetyandInstructionalDecals.............................8
Setup.........................................................................13
1InstallingtheWheels........................................14
2InstallingtheSteeringWheel............................14
3Activating,Charging,andConnectingthe
Battery...........................................................15
4CheckingtheAngleIndicator...........................16
5InstallingtheHoodLatch(CEOnly)................16
6InstallingtheExhaustGuard(CE
Only)..............................................................17
7InstallingtheRollBar.......................................18
8InstallingtheFrontLiftArms...........................18
9InstallingtheCarrierFramestotheCutting
Units..............................................................19
10MountingtheCuttingUnits............................21
11MountingtheCuttingUnitDrive
Motors...........................................................21
12AdjustingtheLiftArms.................................22
ProductOverview......................................................24
Controls.............................................................24
Specications.....................................................26
Attachments/Accessories...................................26
Operation...................................................................27
CheckingtheEngineOilLevel............................27
FillingtheFuelTank...........................................27
CheckingtheCoolingSystem..............................28
CheckingtheHydraulicSystem...........................29
CheckingtheTirePressure.................................30
CheckingtheReel-to-BedknifeContact...............30
TorquingtheWheelNuts....................................30
StartingandStoppingtheEngine........................30
BleedingtheFuelSystem....................................30
CheckingtheInterlockSystem............................31
TowingtheTractionUnit....................................31
StandardControlModule(SCM)........................32
OperatingTips...................................................34
Maintenance...............................................................39
RecommendedMaintenanceSchedule(s)................39
DailyMaintenanceChecklist...............................40
ServiceIntervalChart.........................................41
PremaintenanceProcedures....................................41
RemovingtheHood...........................................41
Lubrication.............................................................42
GreasingtheBearingsAndBushings...................42
SealedBearings...................................................44
EngineMaintenance...............................................45
ServicingtheAirCleaner....................................45
ChangingtheEngineOilandFilter.....................45
FuelSystemMaintenance.......................................46
ServicingtheFuelTank......................................46
InspectingtheFuelLinesand
Connections...................................................46
DrainingtheWaterSeparator..............................46
ChangingtheFuelFilterCanister........................47
BleedingAirfromtheInjectors...........................47
ElectricalSystemMaintenance................................48
CaringfortheBattery.........................................48
StoringtheBattery..............................................48
Fuses..................................................................48
DriveSystemMaintenance.....................................49
AdjustingtheTractionDriveforNeutral.............49
CoolingSystemMaintenance..................................49
CleaningtheEngineCoolingSystem...................49
BrakeMaintenance.................................................50
AdjustingtheParkingBrake................................50
BeltMaintenance....................................................51
ServicingtheEngineBelts..................................51
ControlsSystemMaintenance.................................52
AdjustingtheThrottle........................................52
HydraulicSystemMaintenance...............................52
ChangingtheHydraulicFluid.............................52
ChangingtheHydraulicFilter.............................53
CheckingtheHydraulicLinesandHoses.............54
MiscellaneousMaintenance....................................54
BacklappingtheCuttingSystem..........................54
Storage.......................................................................55
PreparationforSeasonalStorage.........................55
Schematics.................................................................57
3

Safety
ThismachinemeetsorexceedsCENstandardEN
836:1997(whenappropriatedecalsapplied),and
ANSIB71.4-2004specicationsineffectatthetime
ofproductionwhenequippedwithrequiredweights
aslistedintheweightchart.
Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2004.
Training
•ReadtheOperator’sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,
andtheproperuseoftheequipment.
•Iftheoperatorormechaniccannotreadthelanguage
ofthismanual,itistheowner’sresponsibilityto
explainthismaterialtothem.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpets
arenearby.
•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstruction
shouldemphasizethefollowing:
–Theneedforcareandconcentrationwhen
workingwithride-onmachines
–Controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare
asfollows:
◊Insufcientwheelgrip
◊Beingdriventoofast
◊Inadequatebraking
◊Thetypeofmachineisunsuitableforthetask
◊Lackofawarenessoftheeffectofground
conditions,especiallyslopes
◊Incorrecthitchingandloaddistribution
Preparation
•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andhearing
protection.Longhair,looseclothing,orjewelrymay
gettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
•Warning—Fuelishighlyammable.Takethe
followingprecautions:
–Storefuelincontainersspecicallydesignedfor
thispurpose.
–Refueloutdoorsonlyanddonotsmokewhile
refueling.
–Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.
–Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
–Replaceallfueltankandcontainercapssecurely.
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Checkthatoperator’spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutches,shiftintoneutral,and
engagetheparkingbrake.Onlystarttheenginefrom
4

theoperator’sposition.NeverremovetheROPSand
alwaysweartheseatbeltsduringoperation.
•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.Do
thefollowingtoguardagainstoverturning:
–Donotstoporstartsuddenlywhengoingupor
downhill.
–Keepmachinespeedslowonslopesandduring
tightturns.
–Stayalertforhumpsandhollowsandother
hiddenhazards.
–Nevermowacrossthefaceoftheslope,unless
themowerisdesignedforthispurpose.
•Stayalertforholesintheterrainandotherhidden
hazards.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesfromrotatingbeforecrossing
surfacesotherthangrass.
•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperly.
•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardofpersonal
injury.
•Dothefollowingbeforeleavingtheoperator’s
position:
–Stoponlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Changeintoneutralandsettheparkingbrake.
–Stoptheengineandremovethekey.
•Disengagethedrivetoattachments,stopthe
engine,andremovetheignitionkeyinthefollowing
conditions:
–Beforerefueling
–Beforeremovingthegrasscatcher(s)
–Beforemakingheightadjustments,unlessthe
adjustmentcanbemadefromtheoperator’s
position.
–Beforeclearingblockages
–Beforechecking,cleaning,orworkingonthe
mower
–Afterstrikingaforeignobjectorifanabnormal
vibrationoccurs(checkimmediately).Inspect
themowerfordamageandmakerepairsbefore
restartingandoperatingtheequipment.
•Disengagethedrivetoattachmentswhen
transportingorwhenthemachineisnotinuse.
•Reducethethrottlesettingbeforestoppingthe
engineand,iftheengineisprovidedwithafuel
shut-offvalve,turnthefueloffattheconclusionof
mowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopcylinders/reels
ifnotmowing.
•Donotoperatethemowerundertheinuenceof
alcoholordrugs.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Theoperatorshallturnonashingwarninglights,
ifprovided,whenevertravelingonapublicroad,
exceptwheresuchuseisprohibitedbylaw.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentfuelstorage
area,cuttingunitsanddrivesfreeofgrass,leaves,or
excessivegrease.Cleanupoilorfuelspillage.
•Keepallpartsingoodworkingconditionandall
hardwareandhydraulicttingstightened.Replace
wornordamagedpartsanddecalsforsafety.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachineto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthemachine.
5

•Onmulti-cylinder/multi-reelmachines,takecare
asrotatingonecylinder/reelcancauseother
cylinders/reelstorotate.
•Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekey.Waitforall
movementtostopbeforeadjusting,cleaningor
repairing.
•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.
Cleanupoilorfuelspillage.
•Shutofffuelwhilestoringortransporting.Donot
storefuelnearames.
•Parkthemachineonlevelground.
•Neverallowuntrainedpersonneltoservicethe
machine.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Reconnectpositiverstandnegative
last.
•Usecarewhencheckingthecylinders/reels.Wear
glovesandusecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.Wear
protectiveclothinganduseinsulatedtools.
ToroMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatisnotincludedintheCEN,ISO,or
ANSIstandards.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintended
usecouldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.Do
notrunengineindoorsorinanenclosedarea.
Preparation
Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.,
slopestoosteepforoperation).Surveythecomplete
mowingsitetodeterminewhichhillscanbesafely
operatedon.Whenperformingthissitesurvey,always
usecommonsenseandtakeintoconsiderationtheturf
conditionandtherolloverrisk.Todeterminewhichhills
orslopesmaybesafelyoperatedon,usetheinclinometer
providedwitheachmachine.Toperformasitesurvey,
followtheprocedureoutlinedintheOperationsection
ofthethismanual.Themaximumsidehillangleis
detailedontheslopedecalafxedneartheangle
indicator.
Training
Theoperatormustbeskilledandtrainedinhowtodrive
onhillsides.Failuretousecautiononslopesorhills
maycausethevehicletotiporroll,possiblyresulting
inpersonalinjuryordeath.
Operation
•Knowhowtostopthemachineandenginequickly.
•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.
•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.
•Keephands,feet,andclothingawayfrommoving
partsandthemowerdischargearea.
•Fillthefueltankuntillevelis1/2inch(12mm)
belowthebottomofthellerneck.Donotoverll.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.
•Whenstartingtheengine,engagetheparkingbrake,
putthetractionpedalinneutral,anddisengage
thebladedrive.Aftertheenginestarts,releasethe
parkingbrakeandkeepyourfootoffofthetraction
pedal.Themachinemustnotmove.Ifmovement
isevident,refertotheMaintenancesectionofthis
manualtoadjustthetractiondrive.
•Useextremecautionwhenoperatingclosetosand
traps,ditches,creeks,steephillsides,orotherhazards.
•Reducespeedwhenmakingsharpturns.
•Donotturnonhills.
•Iftheenginestallsorlosesheadwayandcannotmake
ittothetopofaslope,donotturnthemachine
around.Alwaysbackslowly,straightdowntheslope.
6

•Donotoperateonasidehillthatistoosteep.A
rollovermayoccurbeforelosingtraction.
•Model03171-Theslopeangleatwhichthemachine
willtipisdependentonmanyfactors.Amongthese
aremowingconditionssuchaswetorundulating
terrain,speed(especiallyinturns),positionofthe
cuttingunits(withtheSidewinder),tirepressure,
andoperatorexperience.Atsidehillanglesof15
degreesorless,theriskofarolloverislow .Asthe
slopeangleincreasestoarecommendedmaximum
limitof20degrees,theriskofarolloverincreasesto
amoderatelevel.Donotexceeda20degreeside
hillslopeanglebecausetheriskofarolloverand
seriousinjuryordeathisveryhigh.
•Model03170-Theslopeangleatwhichthemachine
willtipisdependentonmanyfactors.Amongthese
aremowingconditionssuchaswetorundulating
terrain,speed(especiallyinturns),positionofthe
cuttingunits,tirepressure,andoperatorexperience.
Atsidehillanglesof20degreesorless,theriskof
arolloverislow.Astheslopeangleincreasestoa
recommendedmaximumlimitof25degrees,therisk
ofarolloverincreasestoamoderatelevel.Donot
exceeda25degreesidehillslopeanglebecause
theriskofarolloverandseriousinjuryordeath
isveryhigh.
•Forsteeringcontrol,lowerthecuttingunitswhen
goingdownslopes.
•Avoidsuddenstopsandstarts.
•Usethereversepedalforbraking.
•Watchfortrafcwhennearorcrossingroads.
Alwaysyieldtheright-of-way.
•Raisethecuttingunitswhendrivingfromonework
areatoanother.
•Donottouchtheengine,mufer,exhaustpipe,or
hydraulictankwhiletheengineisrunningorsoon
afterithasstoppedbecausetheseareascouldbehot
enoughtocauseburns.
•Thismachineisnotdesignedorequippedfor
on-roaduseandisaslow-movingvehicle.Ifyou
mustcrossortravelonapublicroad,youshould
beawareofandcomplywithlocalregulations,such
asrequiredlights,slowmovingvehiclesigns,and
reectors.
•Thegrassbasketsmustbeinplaceduringoperation
ofthecylinders/reelsorthatchersformaximum
safety.Shuttheengineoffbeforeemptyingthe
baskets.
•Whenapersonorpetappearsunexpectedlyinor
nearthemowingarea,stopmowing.Careless
operation,combinedwithterrainangles,ricochets,
orimproperlypositionedguardscanleadtothrown
objectinjuries.Donotresumemowinguntilthe
areaiscleared.
MaintenanceandStorage
•Beforeservicingormakingadjustments,stopthe
engineandremovetheignitionkey.
•Ensurethattheentiremachineisproperlymaintained
andingoodoperatingcondition.Frequentlycheck
allnuts,bolts,screws,andhydraulicttings.
•Makesureallhydrauliclineconnectorsaretightand
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunderhigh
pressure.Usepaperorcardboard,notyourhands,
tosearchforleaks.Hydraulicuidescapingunder
pressurecanhavesufcientforcetopenetratethe
skinandcauseseriousinjury.Ifuidisinjectedinto
theskinitmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.
•Checkallfuellinesfortightnessandwearona
regularbasis.Tightenorrepairthemasneeded.
•Beforedisconnectingorperforminganyworkon
thehydraulicsystem,allpressureinthesystemmust
berelievedbystoppingtheengineandloweringthe
cuttingunitstotheground.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromthecutting
units,attachments,andanymovingparts.Keep
everyoneaway.
•Donotoverspeedtheenginebychanginggovernor
settings.Toensuresafetyandaccuracy,havean
AuthorizedToroDistributorcheckthemaximum
enginespeedwithatachometer.
•Theenginemustbeshutoffbeforecheckingtheoil
oraddingoiltothecrankcase.
•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.
•Toensureoptimumperformanceandcontinued
safetycerticationofthemachine,useonly
genuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous,andsuchuse
couldvoidtheproductwarranty.
7

SoundPowerLevel
Thisunithasaguaranteedsoundpowerlevelof96dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’s
earof82dBA,whichincludesanUncertaintyValue(K)
of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=.41m/s2
Measuredvibrationlevelforlefthand=.52m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.
WholeBody
Measuredvibrationlevel=.49m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
93-6681
1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.
93-7276
1.Explosionhazard—weareyeprotection.
2.Causticliquid/chemicalburnhazard—toperformrstaid,
ushwithwater.
3.Firehazard—nore,openames,orsmoking.
4.Poisonhazard—keepchildrenasafedistancefromthe
battery.
94-3353
Model03207only
1.Crushinghazardofhand—keepyourhandsasafedistance
away.
99-3444
99-3444
1.Reelspeed—fast2.Reelspeed—slow
99-3496
8

99-3558
CEonly
1.Warning—readtheOperator’sManual.
2.Tostarttheengine,sitontheseatandrotatetheignition
keytoOn/Preheatuntiltheglowplugindicatorlightgoes
out.Rotatethekeytostartanddisengagetheparking
brake.ReadtheOperator’sManualforfurtherinstructions.
3.Tostoptheengine,disengagethecuttingunits,rotatethe
ignitionkeytoOff,andremovethekey.Engagetheparking
brake.ReadtheOperator’sManualforfurtherinstructions.
100-4837
104-5181
CEonly
1.Warning—readtheOperator’sManual.
2.Tippinghazard—donotdriveonslopesgreaterthan15
degreesand,iftherollbarisinstalled,weartheseatbelt.
3.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
4.Cuttinghazardofhandorfoot—stayawayfrommoving
parts.
5.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
107-7801(CEonly)
Thissafetydecalincludesaslopewarningrequired
onthemachineforcompliancetotheEuropeanLawn
MowerSafetyStandardEN836:1997.Theconservative
maximumslopeanglesindicatedforoperationof
thismachineareprescribedbyandrequiredbythis
standard.
1.Tippinghazard—donotdriveonslopesgreaterthan15
degrees.
9

104-5192
Model03207only
1.Engagethepowertakeoff
(PTO).
5.Raisethecuttingunits.9.Engine—run13.Slow
2.Disengagethepowertake
off(PTO).
6.Movethecuttingunitsto
theleft.
10.Engine—start
3.Lowerthecuttingunits.7.Moverearwardtolockthe
liftlever.
11.Fast
4.Movethecuttingunitsto
theright.
8.Engine—stop12.Continuousvariablesetting
10

104-5193
Model03206only
1.Engagethepowertakeoff
(PTO).
5.Raisethecuttingunits.9.Engine—run13.Slow
2.Disengagethepowertake
off(PTO).
6.Movethecuttingunitsto
theleft.
10.Engine—start
3.Lowerthecuttingunits.7.Moverearwardtolockthe
liftlever.
11.Fast
4.Movethecuttingunitsto
theright.
8.Engine—stop12.Continuousvariablesetting
117-5104
11

BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
12

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Frontwheelassemblies2
1Rearwheelassembly1Installthewheels.
Steeringwheel1
Steeringwheelcap1
Largewasher1
Jamnut1
2
Screw1
Installthesteeringwheel.
3ElectrolyteA/RActivate,charge,andconnectthe
battery.
4Inclinometer1Checktheangleindicator.
Lockbracket1
Rivet2
Washer1
Screw,1/4x2inches1
5
Locknut,1/4inch1
InstalltheHoodLatch(CE).
Exhaustguard1
6Self-tappingscrew4InstalltheExhaustGuard(CE).
Rollbarassembly1
Flangeheadbolts4
Locknuts4
7Hoseclamp1
Installtherollbar.
Liftarms2
Pivotrod2
8Bolt(5/16x7/8inch)2
Installthefrontliftarms.(Partssupplied
intheLiftArmKit.)
9Nopartsrequired–Installthecarrierframestothecutting
units.
10Nopartsrequired–Mountthecuttingunits.
11Nopartsrequired–Mountthecuttingunitdrivemotors.
12Nopartsrequired–Adjusttheliftarms.
13

MediaandAdditionalParts
DescriptionQty.Use
Decal,CE6AfxtothemachineovercorrespondingEnglishdecals
forEuropeancompliance.
Ignitionkey2Starttheengine.
Operator'sManual1
EngineOperator'sManual1Readbeforeoperatingthemachine.
PartsCatalog1Usetolookupandorderparts.
OperatorTrainingMaterial1Viewbeforeoperatingthemachine.
Pre-deliverychecklist1Checktoensurethatthemachinehasbeenproperlyset
up.
Certicateofcompliance1EnsureCEcompliance.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
InstallingtheWheels
Partsneededforthisprocedure:
2Frontwheelassemblies
1Rearwheelassembly
Procedure
1.Mountawheelassemblyontoeachwheelhub(valve
stemoutward).
Important:Thereartirehasanarrowerrim
thanthefronttires.
2.Installlugnutsandtorqueto45to65ft-lb(61to
88N-m).
2
InstallingtheSteeringWheel
Partsneededforthisprocedure:
1Steeringwheel
1Steeringwheelcap
1Largewasher
1Jamnut
1Screw
Procedure
1.Slidethesteeringwheelontothesteeringshaft
(Figure3).
Figure3
1.Steeringwheel3.Jamnut
2.Washer4.Cap
2.Slidethewasherontothesteeringshaft(Figure3).
14

3.Securethesteeringwheeltotheshaftwithajam
nutandtightenitto20to26ft-lb(27to35N-m)
(Figure3).
4.Installthecaptothesteeringwheelandsecureit
withascrew(Figure3).
3
Activating,Charging,and
ConnectingtheBattery
Partsneededforthisprocedure:
A/RElectrolyte
Procedure
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
W ash hands after handling .
Note:Ifthebatteryisnotlledwithelectrolyteor
activated,bulkelectrolytewith1.260specicgravity
mustbepurchasedfromalocalbatterysupplyoutlet
andaddedtothebattery.
DANGER
Batteryelectrolytecontainssulfuricacidwhichisa
deadlypoisonandcausessevereburns.
•Donotdrinkelectrolyteandavoidcontactwith
skin,eyes,orclothing.Wearsafetyglassesto
shieldyoureyesandrubberglovestoprotect
yourhands.
•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.
1.Purchasebulkelectrolytewith1.260specicgravity
fromalocalbatterysupplyoutlet.
2.Openthehood.
3.Removethebatterycover(Figure4).
Figure4
1.Batterycover
4.Removethellercapsfromthebatteryandslowly
lleachcelluntilelectrolyteisjustabovetheplates.
5.Installthellercapsandconnecta3to4ampbattery
chargertothebatteryposts.Chargethebatteryata
rateof3to4ampsfor4to8hours.
WARNING
Chargingthebatteryproducesgassesthatcan
explode.
•Keepsparksandamesawayfrombattery.
•Neversmokenearthebattery.
6.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandbatteryposts.
7.Removethellercaps.Slowlyaddelectrolyteto
eachcelluntilthelevelisuptothellring.Install
thellercaps.
Important:Donotoverllthebattery.
Electrolytewilloverowontootherpartsofthe
machineandseverecorrosionanddeterioration
willresult.
8.Installthepositivecable(red)tothepositive(+)
terminalandthenegativecable(black)tothe
negative(–)terminalofthebatteryandsecurethem
withboltsandnuts(Figure5).Makesurethatthe
positive(+)terminalisallofthewayontothepost
andthecableispositionedsnugtothebattery.The
cablemustnotcontactthebatterycover.
15

WARNING
Incorrectbatterycableroutingcoulddamage
thetractorandcablescausingsparks.Sparks
cancausethebatterygassestoexplode,
resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative(black)
cable.
Figure5
1.Positive(+)batterycable2.Negative(–)batterycable
Important:Ifthebatteryiseverremoved,make
surethatthebatteryclampboltsareinstalled
withtheboltheadspositionedonthebottom
sideandthenutsonthetopside.Iftheclamp
boltsarereversed,theymayinterferewiththe
hydraulictubeswhenshiftingthecuttingunits.
9.CoatbothbatteryconnectionswithGrafo112X
(skinover)grease,ToroPartNo.505-47,petroleum
jelly,orlightgreasetopreventcorrosion.
10.Slidetherubberbootoverthepositiveterminalto
preventapossibleshortfromoccurring.
11.Installthebatterycover.
4
CheckingtheAngleIndicator
Partsneededforthisprocedure:
1Inclinometer
Procedure
DANGER
Toreduceriskofinjuryordeathduetorollover,do
notoperatethemachineonsidehillssteeperthan
25º.
1.Parkthemachineonaat,levelsurface.
2.Verifythatthemachineislevelbyplacingahand
heldinclinometer(suppliedwiththemachine)on
theframecrossrail,bythefueltank(Figure6).The
inclinometershouldreadzerodegreeswhenviewed
fromtheoperator’sposition.
Figure6
1.Angleindicator
3.Iftheinclinometerdoesnotreadzerodegrees,
movethemachinetoalocationwhereazerodegree
readingisobtained.Theangleindicator,mountedon
themachine,shouldnowreadzerodegreesaswell.
4.Iftheangleindicatordoesnotreadzerodegrees,
loosenthetwoscrewsandnutssecuringtheangle
indicatortothemountingbracket,adjustthe
indicatortoobtainazerodegreereading,andtighten
thebolts.
16

5
InstallingtheHoodLatch(CE
Only)
Partsneededforthisprocedure:
1Lockbracket
2Rivet
1Washer
1Screw,1/4x2inches
1Locknut,1/4inch
Procedure
1.Unhookthehoodlatchfromthehoodlatchbracket.
2.Removethe(2)rivetssecuringthehoodlatchbracket
tothehood(Figure7).Removethehoodlatch
bracketfromthehood.
G012628
1
2
Figure7
1.Hoodlatchbracket2.Rivets
3.Whilealigningthemountingholes,positiontheCE
lockbracketandthehoodlatchbracketontothe
hood.Thelockbracketmustbeagainstthehood
(Figure8).Donotremoveboltandnutassembly
fromthelockbracketarm.
G012629
1
2
Figure8
1.CElockbracket2.Boltandnutassembly
4.Alignthewasherswiththeholesontheinsideofthe
hood.
5.Rivetthebracketsandthewasherstothehood
(Figure8).
6.Hookthelatchontothehoodlatchbracket
(Figure9).
G012630
1
Figure9
1.Hoodlatch
7.Screwtheboltintotheotherarmofhoodlock
brackettolockthelatchinposition(Figure10).
Tightenboltsecurelybutdonottightennut.
G012631
1
2
3
Figure10
1.Bolt3.Armofhoodlockbracket
2.Nut
17

6
InstallingtheExhaustGuard
(CEOnly)
Partsneededforthisprocedure:
1Exhaustguard
4Self-tappingscrew
Procedure
1.Positiontheexhaustguardaroundthemuferwhile
aligningthemountingholeswiththeholesinthe
frame(Figure11).
Figure11
1.Exhaustguard
2.Securetheexhaustguardtotheframewith4
self-tappingscrews(Figure11).
7
InstallingtheRollBar
Partsneededforthisprocedure:
1Rollbarassembly
4Flangeheadbolts
4Locknuts
1Hoseclamp
Procedure
Important:Neverweldormodifyarollover
protectionsystem(ROPS).Replaceadamaged
ROPS,donotrepairorrevise.Anyalterationofa
ROPSmustbeapprovedbythemanufacturer.
1.Lowertherollbarontothetractionunitmounting
brackets,aligningthemountingholes.Ensurethat
theventtubeontherollbarisontheleftsideof
themachine(Figure12).
Figure12
1.ROPS4.Fuellineventtubehose
2.Mountingbracket5.Hoseclamp
3.Venttube
2.Secureeachsideoftherollbartothemounting
bracketswith2angeheadboltsandlocknuts
(Figure12).Torquethefastenersto60ft-lb(81
N-m).
3.Securethefuellineventhosetotheventtubeonthe
rollbarwiththehoseclamp.
CAUTION
Youmustconnectthefuellineventhosetothe
venttubepriortostartingtheengineorfuelwill
owfromthehose.
18

8
InstallingtheFrontLiftArms
Partsneededforthisprocedure:
2Liftarms
2Pivotrod
2Bolt(5/16x7/8inch)
Procedure
1.Removethe2boltsthatsecuretheliftarmpivot
shaftlinktotheliftarmpivotshafts,andremoveand
retainthepivotshaftlinkandbolts(Figure13).
Figure13
1.Liftarm,pivotshaftlink2.Liftarmpivotshaft
2.Insertapivotrodintoeachliftarmandalignthe
mountingholes(Figure14).
Figure14
1.Liftarm2.Pivotrod
3.Securethepivotrodstotheliftarmswith2bolts
(5/16x7/8inch).
4.Inserttheliftarmsontotheliftarmpivotshafts
(Figure15),andsecureeachwithaliftarmpivot
shaftlinkandboltspreviouslyremoved.
Note:Torquetheboltsto70ft-lb(95N-m).
Figure15
1.Liftarm,right4.Liftcylinder
2.Retainingring5.Spacers(2)
3.Liftarm,left6.Mountingpin
5.Removetherearretainingringssecuringthe
mountingpinstoeachendoftheliftcylinder.
6.Securetherightendoftheliftcylindertotheright
liftarmwithapinand2spacers((Figure15),).
Secureitwitharetainingring.
7.Securetheleftendoftheliftcylindertotheleftlift
armwithapin.Secureitwitharetainingring.
9
InstallingtheCarrierFrames
totheCuttingUnits
NoPartsRequired
Procedure
1.Removethecuttingunitsfromthecartons.Adjust
themasdescribedintheCuttingUnitOperator’s
Manual.
2.Positionafrontcarrierframe(Figure16)ontoeach
frontcuttingunit.
19

Figure16
1.Frontcarrierframe
3.Securethemountinglinkstothefrontcarrierframes
asfollows:
•Securethefrontmountinglinkstothemiddle
carrierframeholeswithabolt(3/8x2-1/4
inch),2atwashers,andalocknut,asshownin
Figure17.Positionawasheroneachsideofthe
linkwhenmounting.Torquethefastenersto31
ft-lb(42N-m).
•Securetherearmountinglinkstothemiddle
carrierframeholeswithabolt(3/8x2-1/4
inch),2atwashers,andalocknut,asshownin
Figure17.Positionawasheroneachsideofthe
linkwhenmounting.Torquethefastenersto31
ft-lb(42N-m).
Figure17
1.Frontcarrierframe
2.Frontmountinglink
3.Rearmountinglink
4.Positiontherearcarrierframe(Figure18)ontothe
rearcuttingunit.
Figure18
1.Rearcarrierframe
5.Securethemountinglinkstotherearcarrierframe
asfollows:
•Securethefrontmountinglinkstothecarrier
frameholeswithabolt(3/8x2-1/4inch),2at
washers,andalocknut,asshowninFigure19.
Positionawasheroneachsideofthelinkwhen
mounting.Torquethefastenersto31ft-lb(42
N-m).
•Securetherearmountinglinkstotherearcarrier
frameholeswithabolt(3/8x2-1/4inch),2at
washers,andalocknut,asshowninFigure19.
Positionawasheroneachsideofthelinkwhen
mounting.Torquethefastenersto31ft-lb(42
N-m).
20