Toro 03691 User manual

FormNo.3367-793RevA
Reelmaster®5610TractionUnit
ModelNo.03691—SerialNo.311000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
Introduction
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperatorsin
commercialapplications.Itisprimarilydesignedfor
cuttinggrassonwell-maintainedlawnsingolfcourses,
parks,sportselds,andoncommercialgrounds.Itis
notdesignedforcuttingbrush,mowinggrassandother
growthalongsidehighways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Themodel
andserialnumbersareonaplatemountedontheleft
sideoftheframeunderthefootrest.Writethenumbers
inthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure1),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroRidingMowerSafety....................................6
SoundPowerLevel...............................................7
SoundPressureLevel...........................................7
VibrationLevel....................................................7
SafetyandInstructionalDecals.............................7
Setup..........................................................................12
1AdjustingtheTirePressure..............................12
2AdjustingtheStepHeight................................12
3AdjustingtheControlArmPosition.................13
4InstallingtheCuttingUnits..............................13
5AdjustingtheTurfCompensation
Spring............................................................16
6InstallingRearWeights.....................................17
7InstallingtheCEHoodLatch...........................18
8UsingtheCuttingUnitKickstand.....................18
9UsingtheGaugeBar........................................19
ProductOverview......................................................20
Controls.............................................................20
Specications.....................................................23
Attachments/Accessories...................................23
Operation...................................................................24
CheckingtheEngineOilLevel............................24
CheckingtheCoolingSystem..............................25
AddingFuel.......................................................25
CheckingtheHydraulicFluid..............................26
CheckingtheReeltoBedknifeContact................28
ChecktheTorqueoftheWheelNuts...................28
BleedingtheFuelSystem....................................28
StartingandStoppingtheEngine........................29
SettingtheReelSpeed.........................................29
AdjustingtheLiftArmCounterbalance...............30
AdjustingtheLiftArmTurnAround
Position..........................................................31
PushingorTowingtheMachine..........................31
JackingPoints.....................................................31
TieDowns.........................................................32
UnderstandingtheDiagnosticLight....................32
DiagnosticAceDisplay.......................................33
CheckingtheInterlockSwitches.........................33
HydraulicValveSolenoidFunctions....................34
OperatingTips...................................................34
Maintenance...............................................................36
RecommendedMaintenanceSchedule(s)................36
DailyMaintenanceChecklist...............................37
ServiceIntervalChart.........................................38
Lubrication.............................................................38
GreasingtheBearingsandBushings....................38
EngineMaintenance...............................................40
ServicingtheAirCleaner....................................40
ServicingtheEngineOilandFilter......................40
AdjustingtheThrottle........................................41
FuelSystemMaintenance.......................................42
DrainingtheFuelTank.......................................42
CheckingtheFuelLinesandConnections...........42
ServicingtheWaterSeparator.............................42
FuelPick-upTubeScreen...................................42
BleedingAirfromtheFuelInjectors...................42
ElectricalSystemMaintenance................................43
ServicingtheBattery...........................................43
Fuses..................................................................44
DriveSystemMaintenance.....................................44
AdjustingtheTractionDriveforNeutral.............44
AdjustingtheRearWheelToe-in.........................45
CoolingSystemMaintenance..................................45
RemovingDebrisfromtheCooling
System............................................................45
BrakeMaintenance.................................................46
AdjustingtheServiceBrakes...............................46
AdjustingtheParkingBrake...............................46
BeltMaintenance....................................................47
TensioningtheAlternatorBelt............................47
HydraulicSystemMaintenance...............................48
ChangingtheHydraulicFluid.............................48
ReplacingtheHydraulicFilters...........................48
CheckingtheHydraulicLinesandHoses.............49
HydraulicSystemTestPorts...............................49
CuttingUnitSystemMaintenance...........................50
BacklappingtheCuttingUnits............................50
Storage.......................................................................51
PreparingtheTractionUnit................................51
PreparingtheEngine..........................................51
Schematics.................................................................52
3

Safety
ThismachinemeetsorexceedsCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2004specicationsineffectattimeof
production,whenequippedwithrearweight.Refer
tothesectioninthismanualonInstallingRear
Weight.
Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2004.
Training
•Readtheoperator’smanualandothertraining
materialcarefully.Befamiliarwiththecontrols,
safetysigns,andtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpets
arenearby.
•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstruction
shouldemphasize:
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeople,orproperty.
Preparation
•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andear
protection.Longhair,looseclothing,orjewelrymay
gettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
•Warning—Fuelishighlyammable.Takethe
followingprecautions:
–Storefuelincontainersspecicallydesignedfor
thispurpose.
–Refueloutdoorsonlyanddonotsmokewhile
refuelling.
–Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.
–Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
–Replaceallfueltanksandcontainercapssecurely.
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Checkthattheoperator’spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutches,shiftintoneutral,and
engagetheparkingbrake.
4

•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:
–donotstoporstartsuddenlywhengoingupor
downhill;
–machinespeedsshouldbekeptlowonslopes
andduringtightturns;
–stayalertforhumpsandhollowsandother
hiddenhazards;
–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen
suggestedintheoperator’smanual.
•Stayalertforholesintheterrainandotherhidden
hazards.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.
•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperly.
•Donotchangetheenginegovernorsettingsor
over-speedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardofpersonal
injury.
•Beforeleavingtheoperator’sposition:
–stoponlevelground;
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Disengagedrivetoattachmentswhentransporting
ornotinuse.
•Stoptheengineanddisengagedrivetoattachment:
–beforerefuelling;
–beforeremovingthegrasscatcher/catchers;
–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s
position.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthe
mower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperating
theequipment.
•Reducethethrottlesettingduringenginerun-out
and,iftheengineisprovidedwithashut-offvalve,
turnthefueloffattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopcylinders/reels
ifnotmowing.
•Donotoperatethemowerundertheinuenceof
alcoholordrugs.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuel
storageareafreeofgrass,leaves,orexcessivegrease.
•Checkthegrasscatcherfrequentlyforwearor
deterioration.
•Keepallpartsingoodworkingconditionandall
hardwareandhydraulicttingstightened.Replaceall
wornordamagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachineto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthemachine.
•Onmulti-cylinder/multi-reelmachines,takecare
asrotatingonecylinder/reelcancauseother
cylinders/reelstorotate.
•Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekeyfromignition.
Waitforallmovementtostopbeforeadjusting,
cleaningorrepairing.
5

•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.
Cleanupoilorfuelspillage.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Reconnectpositiverstandnegative
last.
•Usecarewhencheckingthecylinders/reels.Wear
glovesandusecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.Wear
protectiveclothinganduseinsulatedtools.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatisnotincludedintheCEN,ISO,or
ANSIstandard.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintended
usecouldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
•Knowhowtostoptheenginequickly.
•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.
•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.
•Handlefuelcarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.
•Beforestartingtheengine,sitontheseat.
•Usingthemachinedemandsattention.Toprevent
lossofcontrol:
–Donotdriveclosetosandtraps,ditches,creeks,
orotherhazards.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrol
ofthemachine.
•Raisethecuttingunitswhendrivingfromonework
areatoanother.
•Donottouchtheengine,silencer/mufer,or
exhaustpipewhiletheengineisrunningorsoon
afterithasstoppedbecausetheseareascouldbehot
enoughtocauseburns.
•Iftheenginestallsorlosesheadwayandcannotmake
ittothetopofaslope,donotturnthemachine
around.Alwaysbackslowly,straightdowntheslope.
•Whenapersonorpetappearsunexpectedlyin
ornearthemowingarea,stopmowing.Careless
operation,combinedwithterrainangles,ricochets,
orimproperlypositionedguardscanleadtothrown
objectinjuries.Donotresumemowinguntilthe
areaiscleared.
MaintenanceandStorage
•Makesureallhydrauliclineconnectorsaretightand
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunder
highpressure.Usepaperorcardboard,notyour
hands,tosearchforleaks.Hydraulicuidescaping
underpressurecanhavesufcientforcetopenetrate
theskinandcauseseriousinjury.Seekimmediate
medicalattentionifuidisinjectedintoskin.
•Beforedisconnectingorperforminganyworkon
thehydraulicsystem,allpressureinthesystemmust
berelievedbystoppingtheengineandloweringthe
cuttingunitsandattachmentstotheground.
•Checkallfuellinesfortightnessandwearona
regularbasis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromthecutting
units,attachments,andanymovingparts.Keep
everyoneaway.
6

•Toensuresafetyandaccuracy,haveanAuthorized
ToroDistributorcheckthemaximumenginespeed
withatachometer.Maximumgovernedenginespeed
shouldbe3200RPM.
•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.
•UseonlyToro-approvedattachmentsand
replacementparts.Thewarrantymaybevoidedif
usedwithunapprovedattachments.
SoundPowerLevel
Thisunithasaguaranteedsoundpowerlevelof105
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’s
earof84dBA,whichincludesanUncertaintyValue(K)
of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=.84m/s2
Measuredvibrationlevelforlefthand=.77m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.
WholeBody
Measuredvibrationlevel=.27m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
108-5278
1.ReadtheOperator’sManual.
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfromoving
parts.
93–6696
1.Storedenergyhazard—readtheOperator’sManual.
117–2385
1.ReadtheOperators
Manual.
3.Engine—preheat
2.Engine—start4.Engine—stop
7

106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
110-0986
1.Pressthebrakepedalandparkingbrakepedaltosetthe
parkingbrake.
2.Pressthebrakepedaltoapplythebrake.
3.Pressthetractionpedaltomovethemachineforward.
4.Reelenabledmode
5.Transportmode
110-0989
1.ReadtheOperator’sManual.
110-8924
1.Warning—readtheOperator’sManualandreceivetraining.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,stoptheengineand
removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowmachinebeforeturning,donotturn
athighspeeds;lowerthecuttingunitwhendrivingdown
slopes.
5.Warning—readtheOperator’sManual,donottowthe
machine.
110-8986
(Afxoverpartno.110–8924forCE*)
*Thissafetydecalincludesaslopewarningrequiredonthemachine
forcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.The
conservativemaximumslopeanglesindicatedforoperationofthismachineare
prescribedbyandrequiredbythisstandard.
1.Warning—readtheOperator’sManualandreceivetraining.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,stoptheengineand
removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—donotoperateonslopesgreaterthan15°.
5.Warning—readtheOperator’sManual,donottowthe
machine.
8

110-8921
1.Tractionunitspeed
2.Slow
3.Fast
110-9642
1.Storedenergyhazard—readtheOperator’sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouch
thehotsurface.
2.Explosionhazard—read
theOperator’sManual.
4.Warning—readthe
Operator’sManual.
93-6689
1.Warning—donotcarrypassengers.
117–0170
1.Headlights6.Continuousvariable
throttlesetting
2.Engage7.Slow
3.Powertake-off(PTO)8.Lowercuttingunits
4.Disengage9.Raisecuttingunits
5.Fast10.ReadtheOperator’s
Manual.
9

114–8891
1.Frontreelscircuitcontrols3.Mowandbacklap5.Height-of-cut
2.Rearreelscircuitcontrols4.ReadtheOperator’sManual.6.Tractionunitspeed
117-0168
1.ReadtheOperator’sManual.
10

BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Adjustthetirepressure.
2Nopartsrequired–Adjustthestepheight.
3Nopartsrequired–Adjustthecontrolarmposition.
Fronthoseguide-R.H.1
4Fronthoseguide-L.H.1Installthecuttingunits
5Nopartsrequired–Adjusttheturfcompensationspring.
6Rearweights(sizevarieswith
conguration).VariesInstallrearweights(orderfromyour ToroDistributor).
Hoodlatchassembly1
7Washer1InstalltheCEHoodLatch
8Cuttingunitkickstand1InstalltheCuttingUnitKickstand.
9Gaugebar1Usethegaugebartoadjustthecutting
unit.
MediaandAdditionalParts
DescriptionQty.Use
Operator’sManual1
Operator’sManual1
EngineOperator’sManual1
PartsCatalog1
CECerticate1
OperatorTrainingMaterial1
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
AdjustingtheTirePressure
NoPartsRequired
Procedure
Thetiresareover-inatedforshipping.Therefore,
releasesomeoftheairtoreducethepressure.Correct
airpressureinthefrontandreartiresis12to15psi(83
to103kPa).
Important:Maintainevenpressureinalltiresto
ensureuniformcontactwiththeturf.
12

2
AdjustingtheStepHeight
NoPartsRequired
Procedure
Theheightofthestepscanbeadjustedfortheoperators
comfort.
1.Removethe2boltsandnutssecuringthestep
bracketstothetractionunitframe(Figure2)
Figure2
1.Step2.Stepbrackets
2.Raiseorlowerthesteptothedesiredheightand
re-securethebracketstotheframewiththe2bolts
andnuts.
3.Repeattheprocedureontheotherstep.
3
AdjustingtheControlArm
Position
NoPartsRequired
Procedure
Thecontrolarmpositioncanbeadjustedforthe
operatorscomfort.
1.Loosenthe2boltssecuringthecontrolarmtothe
retainingbracket(Figure3).
Figure3
1.Controlarm3.Bolts(2)
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredpositionand
tightenthe2bolts.
4
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Fronthoseguide-R.H.
1Fronthoseguide-L.H.
Procedure
1.Removethereelmotorsfromtheshippingbrackets.
2.Removetheshippingbracketsanddiscard.
3.Removethecuttingunitsfromthecartons.Assemble
andadjustasdescribedinthecuttingunitOperator’s
Manual.
4.Makesurethecounterweight(Figure4)isinstalled
totheproperendofthecuttingunitasdescribedin
thecuttingunitOperator’sManual.
13

Figure4
1.Counterweight
5.Allthecuttingunitsareshippedwiththeturf
compensationspringmountedtotherightsideof
thecuttingunit.Theturfcompensationspring
mustbemountedtothesamesideofthecutting
unitasthereeldrivemotor.Repositiontheturf
compensationasfollows:
A.Removethe2carriageboltsandnutssecuring
therodbrackettothecuttingunittabs(Figure5).
Figure5
1.Turfcompensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthespringtube
bolttothecarrierframetab(Figure5)Remove
theassembly.
C.Mountthespringtubebolttotheoppositetab
onthecarrierframeandsecurewiththeange
nut.Theboltheadistobepositionedtothe
outersideofthetabasshowninFigure6.
Figure6
1.Oppositecarrierframetab2.Rodbracket
D.Mounttherodbrackettothecuttingunittabs
withthecarriageboltsandnuts(Figure6).Also,
onthe#4(leftfront)cuttingunit,mounttheleft
handhoseguidetothefrontofthecuttingunit
tabswhenreinstallingtherodbracket(Figure8).
Figure7
Note:Onthe#5(rightfront)cuttingunit,use
therodbracketmountingnutstoinstalltheright
handhoseguidetothefrontofthecuttingunit
tabs.
Figure8
1.Hoseguide(Lefthand
shown)
3.Carriagebolts
2.Rodbracket4.Nuts
14

Note:Wheninstallingorremovingthecutting
units,makesurethehairpincotterisinstalled
inthespringrodholenexttotherodbracket.
Otherwise,thehairpincottermustbeinstalledin
theholeintheendoftherod.
6.Loweralltheliftarmscompletely.
7.Removethesnapperpinandthecapfromthelift
armpivotyoke(Figure9).
Figure9
1.Snapperpin2.Cap
8.Forthefrontcuttingunits,slideacuttingunitunder
theliftarmwhileinsertingthecarrierframeshaftup
intotheliftarmpivotyoke(Figure10).
Figure10
1.Liftarm3.Liftarmpivotyoke
2.Carrierframeshaft
9.Usethefollowingprocedureontherearcuttingunits
whentheheightofcutisabove3/4inch.
A.Removethelynchpinandwashersecuringthe
liftarmpivotshafttotheliftarmandslidethe
liftarmpivotshaftoutoftheliftarm(Figure11).
Figure11
1.Liftarmpivotshaftlynchpinandwasher
B.Inserttheliftarmyokeontothecarrierframe
shaft(Figure10).
C.Inserttheliftarmshaftintotheliftarm
andsecureitwiththewasherandlynchpin
(Figure11).
10.Insertthecapoverthecarrierframeshaftandlift
armyoke.
11.Securethecapandthecarrierframeshafttothe
liftarmyokewiththesnapperpin.Usetheslotifa
steeringcuttingunitisdesiredorusetheholeifthe
cuttingunitistobelockedinposition(Figure9).
12.Securetheliftarmchaintothechainbracketwith
thesnapperpin(Figure12).Usethenumberofchain
linksdescribedinthecuttingunitOperator’sManual.
Figure12
1.Liftarmchain2.Chainbracket
13.Coatthesplineshaftofthereelmotorwithclean
grease.
14.OilthereelmotorO-ringandinstallitontothe
motorange.
15.Installthemotorbyrotatingitclockwisesothatthe
motorangesclearthebolts(Figure13).Rotatethe
motorcounterclockwiseuntiltheangesencirclethe
boltsthentightenthebolts.
Important:Makesurethereelmotorhoses
arenottwisted,kinkedorintheriskofbeing
pinched.
15

Figure13
1.Reeldrivemotor2.Mountingbolts
5
AdjustingtheTurf
CompensationSpring
NoPartsRequired
Procedure
Theturfcompensationspring(Figure14)transfers
weightfromthefronttotherearroller.(Thishelps
toreduceawavepatternintheturf,alsoknownas
marcellingorbobbing.)
Important:Makespringadjustmentswiththe
cuttingunitmountedtothetractionunit,pointing
straightaheadandloweredtotheshopoor.
1.Makesurethehairpincotterisinstalledintherear
holeinthespringrod(Figure14).
Figure14
1.Turfcompensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthespring
roduntilthecompressedlengthofthespringis6.25
inches(15.9cm)(Figure14).
Note:Whenoperatingonroughterraindecrease
thespringlengthby1/2inch.Groundfollowingwill
beslightlydecreased.
16

6
InstallingRearWeights
Partsneededforthisprocedure:
VariesRearweights(sizevarieswithconguration).
Procedure
ThemachinecomplieswithCENstandardEN836:1997,ISOstandard5395:1990,andANSIB71.4-2004
Standardswhenequippedwithrearweightsand/or90lbofcalciumchlorideballastisaddedtorearwheels.Use
thefollowingcharttodeterminethecombinationsofweightsrequiredforyourconguration.Orderpartsfrom
yourlocalAuthorizedToroDistributor.
WeightP/N110-8985-03
Groomers,roller
brushes,and/or
baskets
Numberofweights
tomeetANSI(US)
standards
Numberofweightsto
meetCE(European)
standards
Fasteners(2each
required)forweightsWeightLocation
No00N/AN/A
Yes443231-7CarriageBolt,
104-8301Nut
1ontopofbumperand
3underbumper
Important:Alwaysinstalltubesinsidethereartiresbeforecalciumchlorideisinstalled.Ifapuncture
occursinatirewithcalciumchloride,removethemachinefromtheturfareaasquicklyaspossible.To
preventpossibledamagetotheturf,immediatelysoaktheaffectedareawithwater.
Usethefollowingproceduretomounttheappropriateamountofweight(seeweightchart)tothetoporbottomof
therearbumperasshowninFigure15.
Figure15
1.Tractionmanifold5.Weight(s)
2.Spacers6.Carriagebolt
3.Bolts7.Nut
4.Washers
17

•Removethe3bolts,washers,andspacerssecuringthetractionmanifoldtothebottomoftherearbumper
(Figure15a).
•Positiontheappropriateamountofweightonthetopand/orbottomoftherearbumper.
•Mounttheweight(s)andthetractionmanifoldtothebumperwiththe3bolts,washersandspacerspreviously
removed(Figure15b).
Note:Donotusethespacerswheninstallingmorethantwoweightsunderthebumper(Figure15c).
•Securetheouteredgesoftheweight(s)tothebumperwith2carriageboltsandnuts(Figure15c).
7
InstallingtheCEHoodLatch
Partsneededforthisprocedure:
1Hoodlatchassembly
1Washer
Procedure
1.Unlatchandraisethehood.
2.Removetherubbergrommetfromtheholeinthe
leftsideofthehood(Figure16).
Figure16
1.Rubbergrommet
3.Removethenutfromthehoodlatchassembly
(Figure17).
Figure17
1.Hoodlatch3.Rubberwasher
2.Nut4.Metalwasher
4.Outsidethehood,insertthehookendofthelatch
throughtheholeinthehood.Makesuretherubber
sealingwasherremainstotheoutersideofthehood.
5.Insidethehood,insertthemetalwasherontothe
latchandsecurewiththenut.Makesurethelatch
engagestheframecatchwhenitislocked.Usethe
enclosedhoodlatchkeytooperatethehoodlatch.
8
UsingtheCuttingUnit
Kickstand
Partsneededforthisprocedure:
1Cuttingunitkickstand
Procedure
Wheneverthecuttingunithastobetippedtoexposethe
bedknife/reel,propuptherearofthecuttingunitwith
thekickstandtomakesurethenutsonthebackendof
thebedbaradjustingscrewsarenotrestingonthework
surface(Figure18).
18

Figure18
1.Cuttingunitkickstand
Securethekickstandtothechainbracketwiththe
snapperpin(Figure19).
Figure19
1.Chainbracket3.Cuttingunitkickstand
2.Snapperpin
9
UsingtheGaugeBar
Partsneededforthisprocedure:
1Gaugebar
Procedure
Usethegaugebartoadjustthecuttingunit.Referto
theCuttingUnitOperator’sManualfortheadjustment
procedures(Figure20).
Figure20
1.Gaugebar4.Holesusedforsetting
GroomerHOG
2.Heightadjustingscrew5.Holenotused
3.Nut
19

ProductOverview
Figure21
1.Enginehood5.Steeringwheel
2.RollOverProtection
System(ROPS)
6.Seat
3.Operator’sseat7.Frontcuttingunits
4.Controlarm8.Rearcuttingunits
Controls
SeatAdjustingKnobs
Theseatadjustinglever(Figure22)allowsyoutoadjust
theseatforeandaft.Theweightadjustingknobadjusts
theseatfortheoperator’sweight.Theweightgauge
indicateswhentheseatisadjustedtotheweightofthe
operator.Theheightadjustingknobadjuststheseatfor
theoperator’sheight.
Figure22
1.Weightgauge3.Heightadjustingknob
2.Weightadjustingknob4.Adjustinglever(foreand
aft)
TractionPedal
Thetractionpedal(Figure23)controlstheforwardand
reverseoperation.Pressthetopofthepedaltomove
forwardandthebottomtomoverearward.Ground
speeddependsonhowfaryoupressthepedal.Forno
load,maximumgroundspeed,fullypressthepedalwhile
thethrottleisintheFastposition.
Tostop,reducefootpressureonthetractionpedaland
allowittoreturntothecenterposition.
Figure23
1.Tractionpedal4.Brakepedal
2.Mowspeedlimiter5.Parkingbrake
3.Spacers6.Tiltsteeringpedal
MowSpeedLimiter
Whenthemowspeedlimiter(Figure23)isippedupit
willcontrolthemowspeedandallowthecuttingunits
tobeengaged.Eachspaceradjuststhemowingspeed
by½mileperhour.Themorespacersyouhave,onthe
topoftheboltthesloweryouwillgo.Fortransport,ip
backthemowspeedlimiterandyouwillhavemaximum
transportspeed.
BrakePedal
Pressthebrakepedal(Figure23)tostopthemachine.
ParkingBrake
Toengagetheparkingbrake,(Figure23)pushdownon
thebrakepedalandpressthetopforwardtolatch.To
releasetheparkingbrake,pressthebrakepedaluntilthe
parkingbrakelatchretracts.
20