Toro 20833 User manual

FormNo.3359-890RevA
48cmRecycler®LawnMower
ModelNo.20833—SerialNo.280000001andUp
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.
Figure1
UndertheRearDoor
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbythe
enginemanufacturerinaccordancewithSAEJ1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginehorsepoweronthisclass
oflawnmowerwillbesignicantlylower.
Safety
Improperlyusingormaintainingthismowercan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions.
Torodesignedandtestedthismowerforreasonablysafe
service;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessential
thatyouandanyotheroperatorofthemowerread
andunderstandthecontentsofthismanualbefore
theengineiseverstarted.Payparticularattention
tothesafetyalertsymbol(Figure2)whichmeans
Caution,Warning,orDanger—“personalsafety
instruction.”Readandunderstandtheinstruction
becauseithastodowithsafety.Failuretocomply
withtheinstructionmayresultinpersonalinjury.
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved

GeneralLawnMowerSafety
ThefollowinginstructionshavebeenadaptedfromEN
836.
Thiscuttingmachineiscapableofamputatinghands
andfeetandthrowingobjects.Failuretoobservethe
followingsafetyinstructionscouldresultinserious
injuryordeath.
Training
•Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationscan
restricttheageoftheoperator.
•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
•Understandexplanationsforallpictogramsusedon
themowerorintheinstructions.
Gasoline
WARNING—Gasolineishighlyammable.Takethe
followingprecautions.
•Storefuelincontainersspecicallydesignedforthis
purpose.
•Refueloutdoorsonlyanddonotsmokewhile
refueling.
•Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddgasolinewhilethe
engineisrunningorwhentheengineishot.
•Ifgasolineisspilled,donotattempttostartthe
enginebutmovethemowerawayfromtheareaof
spillageandavoidcreatinganysourceofignition
untilgasolinevaporshavedissipated.
•Replaceallfueltankandcontainercapssecurely.
Preparation
•Whilemowing,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipmentis
tobeusedandremoveallstones,sticks,wires,bones
andotherforeignobjects.
•Beforeusing,alwaysvisuallyinspecttoseethat
guards,andsafetydevices,suchasdeectorsand/or
grasscatchers,areinplaceandworkingcorrectly.
•Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
Starting
•Disengageallbladeanddriveclutchesandshiftinto
neutralbeforestartingtheengine.
•Donottiltmowerwhenstartingtheengineor
switchingonthemotor,unlessthemowerhastobe
tiltedforstarting.Inthiscase,donottiltitmorethan
absolutelynecessaryandliftonlythepart,whichis
awayfromtheoperator.
•Starttheengineorswitchonthemotorcarefully
accordingtoinstructionsandwithfeetwellaway
fromtheblade(s)andnotinfrontofthedischarge
chute.
Operation
•Nevermowwhilepeople,especiallychildren,orpets
arenearby.
•Mowonlyindaylightoringoodarticiallight.
•Stayalertforholesintheterrainandotherhidden
hazards.
•Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
•Neverpickuporcarryalawnmowerwhilethe
engineisrunning.
•Useextremecautionwhenreversingorpullinga
pedestriancontrolledlawnmowertowardsyou.
•Walk,neverrun.
•Slopes:
–Donotmowexcessivelysteepslopes.
–Exerciseextremecautionwhenonslopes.
–Mowacrossthefaceofslopes,neverupand
downandexerciseextremecautionwhen
changingdirectiononslopes.
–Alwaysbesureofyourfootingonslopes.
•Stopthebladeifthelawnmowerhastobetiltedfor
transportationwhencrossingsurfacesotherthan
grassandwhentransportingthelawnmowertoand
fromtheareatobemowed.
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Stoptheengine
–wheneveryouleavethelawnmower.
–beforerefueling.
–beforeremovingthegrasscatcher.
2

–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s
position.
•Stoptheengineanddisconnectthespark-plugwire.
–beforeclearingblockagesoruncloggingchute.
–beforechecking,cleaningorworkingonthelawn
mower.
–afterstrikingaforeignobject,inspectthelawn
mowerfordamageandmakerepairsbefore
restartingandoperatingthelawnmower.
–iflawnmowerstartstovibrateabnormally(check
immediately).
•Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Donotusepressurecleaningequipmentonmachine.
•Neverstoretheequipmentwithgasolineinthetank
andinsideabuildingwherefumescanreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosure.
•Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestorageareafree
ofgrass,leaves,orexcessivegrease.
•Checkgrasscatchercomponentsandthedischarge
guardfrequentlyandreplacewithmanufacturer’s
recommendedparts,whennecessary.
•Replacewornordamagedpartsforsafety.
•Replacefaultysilencers.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatinganengineat
excessivespeedcanincreasethehazardofpersonal
injury.
•Onmultibladedlawnmowers,takecareasrotating
oneblademaycauseotherstorotate.
•Becarefulduringadjustmentofthelawnmowerto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthelawnmower.
•Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementparts
andaccessories.Donotuse
will t
partsand
accessories;theymaycauseasafetyhazard.
SoundPressure
Thisunithasamaximumsoundpressurelevelatthe
operator’searof84dBA,basedonmeasurementsof
identicalmachinesperEN836andISO11201.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof98dBA,
basedonmeasurementsofidenticalmachinesperISO
11094.
Vibration,Hand/arm
Thisunitdoesnotexceedahand/armvibrationlevelof
7.4m/s2,basedonmeasurementsofidenticalmachines
perEN836andEN1033.
3

SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
100-4355
1.Cuttingheightsettings
112-8759
1.Warning—readthe
Operator’sManual.
4.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts.
2.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
5.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—donot
operateupanddown
slopes;operatesideto
sideonslopes;stopthe
enginebeforeleavingthe
operatingposition;and
lookbehindyouwhen
backing.
3.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—removethe
wirefromthesparkplug,
andreadtheinstructions
beforeservicingor
performingmaintenance.
4

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1.Nopartsrequired–Unpackthelawnmower.
2.Nopartsrequired–Installthehandle.
3.Nopartsrequired–Installthestarterrope.
4.Nopartsrequired–Adjustthehandleheight.
5.Nopartsrequired–Assemblethegrassbag.
6.Nopartsrequired–Filltheenginewithoil.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1.UnpackingtheLawnMower
Procedure
1.Carefullyremovethelawnmowerfromthebox.
Foldingorunfoldingthehandleimproperlycan
pinch,stretch,ordamageoneormoreofthe
cables.Anypinched,stretched,ordamaged
cablemaycauseanoperationalfailurethat
resultsinanunsafeoperatingcondition.
•Donotpinch,stretch,ordamagethecables.
•Handlethecableswithcarewhenfoldingor
unfoldingthehandle.
•Donotusethelawnmowerifoneormore
ofthecablesarepinched,stretched,or
damaged.ContactanAuthorizedService
Dealer.
2.Laytheupperhandleonthegroundbehindthelawn
mowerwiththehandlelabelfacingup.
2.InstallingtheHandle
Procedure
1.Loosenthehandleheightadjustmentknobsand
rotatethelowerhandletowardtherearofthelawn
moweruntilitseatsintooneofthehandleheight
settingsasshowninFigure3.Tosetthehandle
height,refertoAdjustingtheHandleHeight.
Figure3
1.Handleknob4.Lowerhandlesection
2.Upperhandlesection5.Handleheightadjustment
knob(2)
3.Oval-headbolt6.Handleheightsettings
2.Removethehandleknobsandtheoval-headbolts
fromtheupperhandlesection.
3.Installtheupperhandlesectionontothelower
handlesectionwiththeoval-headboltsandthe
5

handleknobsasshowninFigure3.Tightenthe
handleknobssecurely.
Note:Ensurethatthecablesareroutedasillustrated
inFigure4.
Figure4
1.Cables
3.InstallingtheStarterRope
Procedure
Pullthestarterropethroughtheropeguideonthe
handle(Figure5).
Figure5
1.Starterrope2.Ropeguide
4.AdjustingtheHandleHeight
Procedure
Youcansetthehandleto3heightsettings:high,
medium,andlow(Figure3).Selectthehandleheight
settingmostcomfortableforyou.
1.Loosenthehandleheightadjustmentknobs.
2.Setthehandletothedesiredposition.
3.Tightenthehandleheightadjustmentknobs.
5.AssemblingtheGrassBag
Procedure
1.Attachthetwosidechannelsofthegrassbagtothe
grassbagframeasshownin(Figure6).
Figure6
1.Grassbagframe2.Sidechannel
Note:Startononeendofthechannelandpushit
ontotheframe.
2.Ensurethatthesidesofthebagbaseareinsidethe
bagframeasshownin(Figure7).
Figure7
1.Bagbase
6

6.FillingtheEnginewithOil
Procedure
Important:Yourmowerdoesnotcomewithoil
intheengine.
1.Removethedipstick(Figure8).
Figure8
2.Slowlypouroilintotheoillltubeuntiltheoillevel
reachestheFullmarkonthedipstick(Figure8).
Donotoverll.(Max.ll:0.59l,type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.)
3.Installthedipsticksecurely.
Important:
Change the engine oil after the r st
5 operating hour s
;changeityearlythereafter.
RefertoChangingtheEngineOil.
ProductOverview
Figure9
1.Upperhandle8.Sparkplug
2.Bladecontrolbar9.Cuttingheightsetting
3.Recoilstarthandle10.Oilll/Dipstick
4.Reardoor11.Handleheightadjustment
knob(2)
5.Cuttingheightadjustment
button
12.Grassbag
6.Fueltankcap13.Handleknob(2)
7.Airlter
7

Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Eachtimebeforeyoumow,ensurethattheself-propel
driveandthebladecontrolbaroperateproperly.When
youreleasethebladecontrolbar,theengineandthe
self-propeldriveshouldstop.Ifthedonot,contactan
AuthorizedServiceDealer.
FillingtheFuelTank
Gasolineisextremelyammableandexplosive.
Areorexplosionfromgasolinecanburnyou
andothers.
•Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormower
directlyonthegroundbeforelling,notina
vehicleoronanobject.
•Fillthetankoutdoorswhentheengineis
cold.Wipeupspills.
•Donothandlegasolinewhensmokingor
aroundanopenameorsparks.
•Storegasolineinanapprovedfuelcontainer,
outofthereachofchildren.
Fillthefueltankwithfreshunleadedregulargasoline
fromamajorname-brandservicestation(Figure10).
Important:Toreducestartingproblems,add
fuelstabilizertothefuelallseason,mixingitwith
gasolinelessthan30daysold.
Figure10
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily—Checkthe
engineoillevel.
1.Removethedipstick,wipeitclean,andfullyinstall
thedipstick(Figure11).
Figure11
2.Removethedipstickandchecktheoillevel
(Figure11).IftheoillevelisbelowtheAddmarkon
thedipstick,slowlypouroilintotheoillltubeto
raisetheoilleveltotheFullmarkonthedipstick.
Donotoverll.(Max.ll:0.59l,type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.)
3.Installthedipstick.
StartingtheEngine
1.Holdthebladecontrolbaragainstthehandle
(Figure12).
Figure12
2.Pulltherecoilstarter(Figure13).
8

Figure13
Note:Ifthemowerstilldoesnotstart,contactan
AuthorizedServiceDealer.
UsingtheSelf-propelDrive
Tooperatetheself-propeldrive,simplywalkwithyour
handsontheupperhandleandyourelbowsatyour
sides,andthemowerwillautomaticallykeeppacewith
you(Figure14).
Figure14
StoppingtheEngine
Releasethebladecontrolbar(Figure15).
Figure15
Important:Whenyoureleasethebladecontrol
bar,boththeengineandbladeshouldstopwithin
3seconds.Iftheydonotstopproperly,stopusing
yourmowerimmediatelyandcontactanAuthorized
ServiceDealer.
AdjustingtheCuttingHeight
1.Stoptheengineandwaitforallmovingpartstostop.
2.Pressdownonthecuttingheightadjustmentbutton
andholdthecuttingheightadjustmenthandleto
movethecuttingheightupordown(Figure16).
Figure16
1.Cuttingheightadjustment
handle
2.Cuttingheightadjustment
button
3.Liftuporpressdownonthehandle,andusethe
pointerandthecuttingheightsettingonthelinkrod
tosetthelawnmowertothedesiredcuttingheight
(Figure17).
Figure17
1.Linkrod3.Pointer
2.Cuttingheightsetting
9

UsingtheGrassBag
Occasionally,youmaywanttousethegrassbagfor
bagginglushgrassorcollectingleaves.
InstallingtheGrassBag
1.Stoptheengineandwaitforallmovingpartstostop.
2.Openthereardoorandholditup.
3.Hangthegrassbagframepinsontothehooksas
showninFigure18.
Figure18
1.Hook(2)2.Grassbagframepin(2)
4.Releasethereardoor.
MowingwiththeGrassBag
Aworngrassbagcouldallowdebristobe
thrownandresultinseriouspersonalinjuryor
deathtotheoperatororbystanders.
Checkthegrassbagfrequently.Ifitis
damaged,installanewTororeplacementbag.
RemovingtheGrassBag
1.Stoptheengineandwaitforallmovingpartstostop.
Ifthereardoordoesnotclosecompletely,
thelawnmowercouldthrowobjects,causing
seriouspersonalinjuryordeath.
Ifyoucannotclosethereardoorbecausethe
grassclippingsclogthedischargearea,stopthe
engine,waitforallmovingpartstostop,and
removethegrassclippings(withastick,not
yourhand)untilthereardoorclosescompletely.
2.Openthereardoorandholditup.
3.Liftthegrassbagframepinsoffthehooksandout
oftheopening.
RearDischargingtheGrass
Clippings
Occasionally,youmayneedtocutthelawnwithoutthe
grassbagortherecyclerplugwhenthegrassistoolong
forbagging.
Tousethereardischargefeature,removetherecycler
plugorthegrassbag(refertoRemovingtheGrassBag),
andclosethereardoor.
Ifthereardoordoesnotclosecompletely,
thelawnmowercouldthrowobjects,causing
seriouspersonalinjuryordeath.
Ifyoucannotclosethereardoorbecausethe
grassclippingsclogthedischargearea,stopthe
engine,waitforallmovingpartstostop,and
removethegrassclippings(withastick,not
yourhand)untilthereardoorclosescompletely.
OperatingTips
GeneralMowingTips
•Cleartheareaofsticks,stones,wire,branches,and
otherdebristhatthebladecouldhit.
•Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
•Ifthemowerstrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewire
fromthesparkplug,andexaminethemowerfor
damage.
•Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
•ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
••Grassgrowsatdifferentratesatdifferenttimesof
theyear.Inthesummerheat,itisbesttocutgrass
attheD,E,orF(52,63,or75mm)cuttingheight
settings.Cutonlyaboutathirdofthegrassblade
atatime.DonotcutbelowtheD(52mm)setting
10

unlessthegrassissparseoritislatefallwhengrass
growthbeginstoslowdown.
•Whencuttinggrassover15cmtall,mowatthe
highestcuttingheightsettingandwalkslower;then
mowagainatalowersettingforthebestlawn
appearance.Ifthegrassistoolong,themowermay
plugandcausetheenginetostall.
•Mowonlydrygrassorleaves.Wetgrassandleaves
tendtoclumpontheyardandcancausethemower
toplugortheenginetostall.
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
•Alternatethemowingdirection.Thishelpsdisperse
theclippingsoverthelawnforevenfertilization.
•Ifthenishedlawnappearanceisunsatisfactory,try
oneormoreofthefollowing:
–Replacethebladeorhaveitsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmower.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
–Setthecuttingheightonthefrontwheelsone
notchlowerthantherearwheels.Forexample,
setthefrontwheelsatD(52mm)andtherear
wheelsatE(63mm).
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Youmayneedto
makemorethanonepassovertheleaves.
•Iftherearemorethan13cmofleavesonthelawn,
setthefrontcuttingheightoneortwonotches
higherthantherearcuttingheight.
•Slowdownyourmowingspeedifthemowerdoes
notcuttheleavesnelyenough.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
IntervalMaintenanceProcedure
Aftertherst5hours•Changetheengineoil.
Beforeeachuseordaily•Checktheengineoillevel.
•Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
Every25hours
•Checkthesparkplug.
•Lubricatetheself-propeldrive.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
Every50hours•Changetheengineoil.
Every100hours
•Cleanthecoolingsystem(refertoyourengineowner’smanual).
•Replacethesparkplug(refertoyourengineowner’smanual).
•Cleanthecoolingsystem.
Beforestorage•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
•Replacetheairlter(morefrequentlyindustyoperatingconditions).
•Checkthesparkplug(refertoyourengineowner’smanual).
•RefertoyourEngineOperator’sManualforanyadditionalyearlymaintenance
procedures.
Important:Refertoyour
Engine Operator’ s Man ual
foradditionalmaintenanceprocedures.
11

PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthesparkplugwirefromthesparkplug
(Figure19)beforeperforminganymaintenance
procedure.
Figure19
3.Afterperformingthemaintenanceprocedure(s),
connectthesparkplugwiretothesparkplug.
Important:Beforetippingthemowertochange
theoilorreplacetheblade,allowthefueltank
torundrythroughnormalusage.Ifyoumust
tipthemowerpriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystip
themowerontoitssidewiththeairlterup.
Tippingthemowermaycausethefueltoleak.
Gasolineisammable,explosiveandcancause
personalinjury.
Runtheenginedryorremovethegasolinewith
ahandpump;neversiphon.
CleaningundertheHousing
Keeptheundersideofthehousingclean.Beespecially
carefultokeepthekickersfreeofdebris(Figure20).
Figure20
1.Kickerplate
WashingMethod
1.Withtheengineoff,movethelawnmowerontoa
atsurfacenearagardenhose.
2.Attachaquickdisconnectcoupling(soldseparately)
totheendofthegardenhose.
3.Liftthereardoorandattachthecouplingtothe
lawnmowerwashoutttingontherecyclingplug
(Figure21).
Figure21
1.Washouttting2.Hose
4.Turnthewateronhigh.
5.Starttheengine.
6.Letthelawnmowerrunfor2minutes.
7.Stoptheengineandwaitforallmovingpartstostop.
8.Turnthewateroff.
9.Removethecouplingfromthewashouttting.
10.Startthelawnmowerandletitrunfor1minuteto
dryoutthelawnmoweranditscomponents.
Iftheundersideofthehousinghasexcessivegrass
buildup,repeatsteps2through8aboveanddothe
following:
1.Letthelawnmowersoakfor30minutes.
2.Turnthewateronhighagain.
3.Runthelawnmowerforanother2minutes.
4.Stoptheengineandwaitforallmovingpartstostop.
12

Abrokenormissingwashoutttingcould
exposeyouandotherstothrownobjectsorto
theblade,causinginjuryordeath.
•Replaceabrokenormissingwashouttting
immediatelybeforeusingthelawnmower
again.
•Pluganyhole(s)inthelawnmowerwith
boltsandlocknuts.
•Neverputyourhandsorfeetunderthelawn
mowerorthroughopeningsinthelawn
mower.
ScrapingMethod
Ifwashingdoesnotremoveallthedebrisfromunder
thehousing,tipthelawnmowerandscrapeitclean.
1.Disconnectthewirefromthesparkplug.
2.Drainthegasolinefromthefueltank.Referto
EmptyingtheFuelTank.
3.Removethegrassbag.
4.Tipthelawnmowerontoitsleftside.
5.Removethedirtandgrassclippingswithahardwood
orplasticscraper.Avoidburrsandsharpedges.
Important:Movethebladeaslittleaspossible
toavoidfuturestartingproblems.
6.Turnthelawnmowerupright.
7.Fillthefueltank.
8.Connectthewiretothesparkplug.
ReplacingtheAirFilter
ServiceInterval:Yearly—Replacetheairlter
(morefrequentlyindustyoperating
conditions).
1.Performthepre-maintenanceprocedures;referto
PreparingforMaintenance.
2.Opentheairltercoverandremovetheoldairlter
(Figure22).
Figure22
3.Installanewairlterandtheairltercover.
ServicingtheSparkPlug
ServiceInterval:Every25hours—Checkthespark
plug.
UseaChampionRJ19LMsparkplugorequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug.
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,ordirty
sparkplug.Donotcleantheelectrodesbecause
gritenteringthecylindercancauseengine
damage.
5.Setthegaponthenewplugto0.030in.(0.76mm)
(Figure23).
Figure23
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
6.Installthesparkplugandthegasketseal.
7.Torquethesparkplugto15ft-lb(20N-m).
8.Connectthewiretothesparkplug.
13

AdjustingtheSelf-propelDrive
Cable
Ifthetopspeedbeginstoslowonthelawnmower,
adjusttheself-propeldrivecable.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Pulltheupperhandlebackasfaraspossible
(Figure24).
Figure24
3.Loosenthenutonthecablemount(Figure25).
Figure25
1.Nutoncablemount
4.Removethebeltcover.
5.Pushthebeltguidetabdownuntilitcontactsthe
lawnmower,thenholditinplace(Figure26).
Figure26
1.Beltguidetab
6.Pullthecablejacketdown(towardthelawnmower)
toremovealltheslackinthecable(Figure27).
Figure27
1.Cable
7.Whileholdingthecablejacketdown,releasethe
drivebracketandtightenthenutonthecablemount.
8.Installthebeltcover.
14

LubricatingtheSelf-propel
Drive
ServiceInterval:Every25hours
1.Wipethegreasettingswithacleanrag(Figure28).
Figure28
1.Greasetting
2.Installagreasegunontoeachttingandgently
apply2or3pumpsof#2multi-purposelithium
basegrease.
Important:Applyinggreaseusingexcesspressure
maydamagetheseals.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Every50hours
Runtheengineafewminutesbeforechangingtheoil
towarmit.Warmoilowsbetterandcarriesmore
contaminants.
1.Performthepre-maintenanceprocedures;referto
PreparingforMaintenance.
2.Removethegrassbag.
3.Drainthegasolinefromthefueltank;referto
EmptyingtheFuelTank.
4.Removethedipstickfromoillltubeandplacea
drainpannexttotheleftsideofthelawnmower
(Figure11).
5.Tipthemowerontoitsleftside(withtheairlter
up)toallowtheusedoiltodrainoutthroughthe
oillltube(Figure29).
Figure29
6.Afterdrainingtheoil,returnthemowertoits
operatingposition.
7.Slowlypourfreshoilintotheoillltubeuntil
theoillevelreachestheFullmarkonthedipstick
(Figure11).Donotoverll.(Max.ll:0.59l,
type:SAE30detergentoilwithanAPIservice
classicationofSF,SG,SH,SJ,SL,orhigher.)
8.Installthedipsticksecurely.
9.Wipeupanyspilledoil.
10.Connectthewiretothesparkplug.
11.Disposeoftheusedoilproperlyatalocalrecycling
center.
MaintainingtheBlade
ServiceInterval:Beforeeachuseordaily
Every25hours—Replacetheblade
orhaveitsharpened(morefrequently
iftheedgedullsquickly).
Astraight,sharpbladeprovidesmaximumcutting
performance.Regularlyinspectandsharpentheblade.
Important:
Y ou will need a torque wr ench to install
the blade pr oper l y
.Ifyoudonothaveatorque
wrenchorareuncomfortableperformingthis
procedure,contactanAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.If
thebladeisdamagedorcracked,replaceitimmediately.
Ifthebladeedgeisdullornicked,haveitsharpenedor
replaceit.
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.
Weargloveswhenservicingtheblade.
15

1.Drainthegasolinefromthefueltank.Referto
EmptyingtheFuelTank.
2.Tipthelawnmowerontoitsleftside(Figure30).
Important:Movethebladeaslittleaspossible
toavoidfuturestartingproblems.
Figure30
1.Bladeboltandlockwasher3.Blade
2.Bladestiffener
InspectingtheBlade
Carefullyexaminethebladeforsharpnessandwear,
especiallywheretheatandthecurvedpartsmeet
(Figure31).Becausesandandabrasivematerialcan
wearawaythemetalthatconnectstheatandcurved
partsoftheblade,checkthebladebeforeusingthelawn
mower.Ifyounoticeaslotorwear(Figure31),replace
theblade;refertoRemovingtheBlade.
Figure31
1.Sail3.Wear
2.Flatpartofblade4.Slotformed
Note:Forthebestperformance,installanewToro
bladebeforethecuttingseasonbegins.Duringtheyear,
ledownanysmallnickstomaintainthecuttingedge.
Awornordamagedbladecanbreak,anda
pieceofthebladecouldbethrownintothe
operator’sorbystander’sarea,resultingin
seriouspersonalinjuryordeath.
•Inspectthebladeperiodicallyforwearor
damage.
•Replaceawornordamagedblade.
RemovingtheBlade
Operatingthelawnmowerwithouttheblade
stiffenerinplacecancausethebladetoex,
bend,orbreak,resultinginseriousinjuryor
deathtotheoperatororbystanders.
Donotoperatethelawnmowerwithoutthe
bladestiffener.
1.Grasptheendofthebladeusingaragorathickly
paddedglove.
2.Removethebladebolt,thelockwasher,theblade,
andthebladestiffener(Figure30).
Note:Turnthebladeboltcounterclockwisetoloosen
it.
SharpeningtheBlade
Filethetopsideofthebladetomaintainitsoriginal
cuttingangle(Figure32)andinnercuttingedgeradius
(Figure32).Thebladewillremainbalancedifyou
removethesameamountofmaterialfrombothcutting
edges.
Figure32
1.Sharpenatthisangleonly2.Maintaintheoriginalradius
here
BalancingtheBlade
1.Checkthebalanceofthebladebyplacingthecenter
holeofthebladeoveranailorascrewdrivershank
clampedhorizontallyinavise(Figure33).
16

Figure33
Note:Youcanalsocheckthebalancebyusinga
commerciallymanufacturedbladebalancer.
2.Ifeitherendofthebladerotatesdownward,lethat
end(notthecuttingedgeortheendnearthecutting
edge).Thebladeisproperlybalancedwhenneither
enddrops.
InstallingtheBlade
1.Installasharp,balancedToroblade,theblade
stiffener,thelockwasher,andthebladebolt.
Note:Thesailpartoftheblademustpointupward
(towardthetopofthehousing).
2.Torquethebladeboltto45to60ft-lb(33to44
N-m).
CleaningundertheBeltCover
Keeptheareaunderthebeltcoverfreeofdebris.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Liftoffthecoverandbrushoutallthedebrisfrom
thebeltarea.
3.Installthebeltcover.
CleaningtheCoolingSystem
ServiceInterval:Every100hours
Cleanthedirtandthechafffromthecylinder,the
cylinderheadns,andaroundthecarburetorandthe
linkage.Removedebrisfromtheairintakeslotsonthe
recoilhousing.Thiswillensurepropercoolingandthe
bestengineperformance.
EmptyingtheFuelTank
1.Stoptheengineandwaitforittocooldown
2.Disconnectthewirefromthesparkplug.
3.Removethecapfromthefueltank.
4.Useahandpumptosyphonthefuelintoaclean
approvedgasolinecontainer.
5.Connectthewiretothesparkplug.
6.Runtheengineuntilitstops.
7.Starttheengineagaintomakesurethatallthe
gasolineisoutofthecarburetor.
FoldingtheHandle
Foldingorunfoldingthehandleimproperlycan
pinch,stretch,ordamageoneormoreofthe
cables.Anypinched,stretched,ordamaged
cablemaycauseanoperationalfailurethat
resultsinanunsafeoperatingcondition.
•Donotpinch,stretch,ordamagethecables.
•Handlethecableswithcarewhenfoldingor
unfoldingthehandle.
•Donotusethelawnmowerifoneormore
ofthecablesarepinched,stretched,or
damaged.ContactanAuthorizedService
Dealer.
1.Loosenthehandleheightadjustmentknobsthat
securethehandletothelawnmower.
2.Loosentheknobsthatsecuretheupperhandle
sectiontothelowerhandlesection.
3.Carefullyswingthelowerhandlesectionforward
untilitrestsontheengine(Figure34).
Figure34
4.Carefullyswingtheupperhandlesectionrearward
untilitrestsat(Figure34).
17

Storage
Storethemowerinacool,clean,dryplace.
PreparingtheMowerfor
Storage
Gasolinevaporscanexplode.
•Donotstoregasolinemorethan30days.
•Donotstorethemowerinanenclosurenear
anopename.
•Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizer
tothefuelasdirectedbytheenginemanufacturer.
2.Runthemoweruntiltheenginestopsfromrunning
outoffuel.
3.Primetheengineandstartitagain.
4.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
5.Disconnectthewirefromthesparkplug.
6.Removethesparkplug,add30mlofoilthrough
thesparkplughole,andpullthestarterropeslowly
severaltimestodistributeoilthroughoutthecylinder
topreventcylindercorrosionduringtheoff-season.
7.Looselyinstallthesparkplug.
8.Tightenallnuts,bolts,andscrews.
RemovingtheMowerfrom
Storage
1.Removethesparkplugandspintheenginerapidly
usingthestartertoblowtheexcessoilfromthe
cylinder.
2.Installthesparkplugandtightenitwithatorque
wrenchto20N-m.
3.Connectthewiretothesparkplug.
18

374-0102 Rev B
International Distributor List
Distributor: Country: Phone Number:
Atlantis Su ve Sulama Sisstemleri Lt Turkey 90 216 344 86 74
Balama Prima Engineering Equip Hong Kong 852 2155 2163
B-Ray Corporation Korea 82 32 551 2076
Casco Sales Company Puerto Rico 787 788 8383
Ceres S.A Costa Rica 506 239 1138
CSSC Turf Equipment (pvt) Ltd Sri Lanka 94 11 2746100
Cyril Johnston & Co Northern Ireland 44 2890 813 121
Equiver Mexico 52 55 539 95444
Femco S.A. Guatemala 502 442 3277
G.Y.K. Company ltd. Japan 81 726 325 861
Geomechaniki of Athens Greece 30 10 935 0054
Guandong Golden Star China 86 20 876 51338
Hako Gorund and Garden Sweden 46 35 10 0000
Hayter Limited (U.K.) United Kingdom 44 1279 723 444
Hydroturf Int. Co Dubai United Arab Emirates 97 14 347 9479
Hydroturf Egypt LLC Egypt 202 519 4308
Ibea S.p.A. Italy 39 0331 853611
Irriamc Portugal 351 21 238 8260
Jean Heybroek b.v. Netherlands 31 30 639 4611
Lely (U.K.) Limited United Kingdom 44 1480 226 800
Maquiver S.A. Colombia 57 1 236 4079
Maruyama Mfg. Co. Inc. Japan 81 3 3252 2285
Metra Kft Hungary 36 1 326 3880
Mountfield a.s. Czech Republic 420 255 704 220
Munditol S.A. Argentina 54 11 4 821 9999
Oslinger Turf Equipment SA Ecuador 593 4 239 6970
Oy Hako Ground and Garden Ab Finland 358 987 00733
Parkland Products Ltd New Zealand 64 3 34 93760
Prochaska & Cie Austria 43 1 278 5100
RT Cohen 2004 Ltd Israel 972 986 17979
Riversa Spain 34 9 52 83 7500
Roth Motorgerate GmBh & Co Germany 49 7144 2050
Sc Svend Carlsen A/S Denmark 45 66 109 200
Solvert S.A.S France 33 1 30 81 77 00
Spypros Stavrinides Limited Cyprus 357 22 434131
Surge Systems India Limited India 91 1 292299901
T-Markt Logistics Ltd Hungary 36 26 525 500
Toro Australia Australia 61 3 9580 7355
Toro Europe BVBA Belgium 32 14 562 960

The Toro Warranty
Conditions and Products CoveredThe Toro® Company and its afliate, Toro Warranty Company, pursuant toan agreement between them, jointly promises to the original purchaser* torepair any Toro Product used for normal residential purposes* if defective inmaterials or workmanship. The following time periods apply from the dateof original purchase:
Products
Warranty Period
Walk Power Mowers
2-year limited warranty
Rear Engine Riders 2-year limited warranty
Lawn & Garden Tractors
2-year limited warranty
Electric Hand Held Products
2-year limited warranty
Snowthrowers
2-year limited warranty
Consumer Zero Turn
2-year limited warranty
* “Original purchaser” means use the person who originally purchased Toroproducts.
* “Normal residential purposes” means use of the product on the same lot asyour home. Use at more than one location is considered commercial use, andthe commercial use warranty would apply.
Limited Warranty for Commercial UseToro Consumer Products and attachments used for commercial, institutional,or rental use are warranted against defects in materials or workmanship for thefollowing time periods from the date of original purchase:
Products
Warranty Period
Walk Power Mowers
90 day warranty
Rear Engine Riders 90 day warranty
Lawn & Garden Tractors
90 day warranty
Electric Hand Held Products
90 day warranty
Snowthrowers
90 day warranty
Consumer Zero Turn
45 day warranty
Instructions for Obtaining Warranty ServiceIf you think that your Toro Product contains a defect in materials orworkmanship, follow this procedure:
1. Contact your seller to arrange service of the product. If for any reasonit is impossible for you to contact your seller, you may contact any ToroAuthorized Distributor to arrange service.
2. Bring the product and your proof of purchase (sales receipt) to your selleror the Service Dealer.
If for any reason you are dissatised with the Service Dealer’s analysis or with theassistance provided, contact the Toro importer or contact us at:
Customer Care Department, Consumer DivisionToro Warranty Company8111 Lyndale Avenue SouthBloomington, MN 55420-1196Manager: Technical Product Support: 001-952-887-8248
See attached Distributor List
Owner ResponsibilitiesYou must maintain your Toro Product by following the maintenance proceduresdescribed in the operator’s manual. Such routine maintenance, whetherperformed by a dealer or by you, is at your expense.
Items and Conditions Not CoveredThis express warranty does not cover:
•Cost of regular maintenance service or parts, such as lters, fuel, lubricants,tune-up parts, blade sharpening, brake and clutch adjustments.
•Any product or part which has been altered or misused or requiredreplacement or repair due to normal wear, accidents, or lack of propermaintenance.
•Repairs necessary due to improper fuel, contaminants in the fuel system, orfailure to properly prepare the fuel system prior to any period of non-useover three months.
•Engine and transmission. These are covered by the appropriatemanufacturer’s guarantees with separate terms and conditions.
All repairs covered by this warranty must be performed by an Authorized ToroService Dealer using Toro approved replacement parts.
General ConditionsThe purchaser is covered by the national laws of each country. The rights towhich the purchaser is entitled with the support of these laws are not restrictedby this warranty.
374-0101 Rev A
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