Toro Greensmaster 04652 Series User manual

FormNo.3397-897RevA
8-Blade,11-Blade,and14-Blade
DPAReelMower
Greensmaster®3120,3150,or3250-DSeries
TractionUnit
ModelNo.04652—SerialNo.316000001andUp
ModelNo.04654—SerialNo.316000001andUp
ModelNo.04656—SerialNo.316000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3397-897*A

ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,pleaseseetheDeclarationofIncorporation(DOI)
atthebackofthispublication.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
Introduction
Thiscuttingunitisdesignedforcuttingturfongreensand
smallfairwaysofgolfcourses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
G020063
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety...........................................................................3
Hauling..................................................................4
SafetyandInstructionalDecals.................................4
Setup............................................................................5
InstallingtheRoller..................................................5
InstallingtheBallStuds............................................5
InstallingtheHoopLink,OffsetLink,orChain
Link...................................................................5
RepositioningtheCounterWeights............................6
AdjustingtheCuttingUnit........................................7
ProductOverview..........................................................8
Specications.........................................................8
Attachments/Accessories.........................................8
Operation.....................................................................8
Maintenance..................................................................9
SupportingtheCuttingUnit......................................9
AdjustingtheBedknife-to-ReelContact......................9
AdjustingtheRear-RollerHeight..............................10
AdjustingtheHeightofCut.....................................11
AdjustingtheCut-OffBar.......................................12
ServicingtheBedbar...............................................12
BedknifeSpecications...........................................14
BacklappingtheCuttingUnit...................................14
Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013andANSIB71.1-2012.
Hazardcontrolandaccidentpreventionaredependent
upontheawareness,concern,andpropertraining
ofthepersonnelinvolvedintheoperation,transport,
maintenance,andstorageofthemachine.Improper
useormaintenanceofthemachinecanresultininjury
ordeath.Toreducethepotentialforinjuryordeath,
complywiththefollowingsafetyinstructions.
•Read,understand,andfollowallinstructionsinthe
traction-unitandcutting-unitoperator’smanualsbefore
operatingthemachine.
•Neverallowchildrentooperatethemachine.Donot
allowadultstooperatethemachinewithoutproper
instruction.Onlytrainedoperatorswhohavereadthis
manualshouldoperatethemachine.
•Neveroperatethemachinewhenundertheinuenceof
drugsoralcohol.
•Keepallshieldsandsafetydevicesinplace.Ifashield,
safetydeviceordecalisillegibleordamaged,repairor
replaceitbeforecommencingoperation.Alsotighten
anyloosenuts,bolts,andscrewstoensurecuttingunitis
insafeoperatingcondition.
•Wearappropriateclothingincludingsubstantial,
slip-resistantfootwear,safetyglasses,andhearing
protection.Tiebacklonghair.Donotwearjewelry.
•Removealldebrisorotherobjectsthatthecutting-unit
bladesmightpickupandthrow .Keepallbystandersaway
fromtheworkingarea.
•Ifthecuttingbladesstrikeasolidobjectortheunit
vibratesabnormally,stopandshuttheengineoff.Check
thecuttingunitfordamagedparts.Repairanydamage
beforestartingthecuttingunit.
•Lowerthecuttingunitstothegroundandremovethekey
fromtheignitionswitchwheneveryouleavethemachine.
•Ensurethatthemachineisinsafeoperatingconditionby
keepingnuts,bolts,andscrewstight.
•Removethekeyfromignitionswitchtopreventaccidental
startingoftheenginewhenservicing,adjusting,orstoring
themachine.
•Performonlythosemaintenanceinstructionsdescribed
inthismanual.Ifthemachineneedsmajorrepairsoryou
needassistance,contactanAuthorizedToroDistributor.
•Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
3

Hauling
•Usecarewhenloadingorunloadingthemachineintoa
traileroratruck.
•Usefull-widthrampsforloadingthemachineintoa
traileroratruck.
•Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Boththefrontandtherearstrapsshouldbe
directeddownandoutwardfromthemachine.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
104–7729
1.Warning—readthe
instructionsbefore
servicingorperforming
maintenance.
2.Cutting/dismemberment
hazard;handorfoot—stop
theengineandwaitfor
movingpartstostop.
4

Setup
MediaandAdditionalParts
DescriptionQty.Use
Ballstud2Mountthistotheroller.
Operator'sManual1Readbeforeinstallingandoperatingthecuttingunit.
Partscatalog1Usethistoreferencepartnumbers.
InstallingtheRoller
Thecuttingunitisshippedwithoutafrontroller.Obtain
arollerfromyourdealerandinstallitonthecuttingunit,
asfollows:
1.Removetheplowbolt,washer,andangenutsecuring
oneoftheheight-of-cutarmstothecuttingunitside
plate(Figure3).
G016936
1
2
4
5
6
3
Figure3
1.Height-of-cutarm4.Washer
2.Adjustingscrew5.Flangenut
3.Plowbolt6.Roller-mountingscrew
2.Loosentheroller-mountingscrewsintheheight-of-cut
arms(Figure3).
3.Slidetherollershaftintotheheight-of-cutarmonthe
oppositeendofthecuttingunit(Figure3).
4.Slidetheheight-of-cutarmontotherollershaft(Figure
3).
5.Looselysecuretherollertothecuttingunitwiththe
height-of-cutarmandfastenerspreviouslyremoved
(Figure3).
6.Centertherollerbetweentheheight-of-cutarms.
7.Tightentheroller-mountingscrews(Figure3).
8.Adjusttothedesiredheight-of-cutandtightenthe
height-of-cutarmmountingfasteners.
InstallingtheBallStuds
Installaballstudoneachendofthefrontroller(Figure4).
G020075
Figure4
1.Ballstud
InstallingtheHoopLink,Offset
Link,orChainLink
Forcuttingunitsmountingonatractionunitwithaserial
numberpriorto240000001,obtainandinstalltheproper
liftlinkasfollows:
Note:The2boltsusedtomounttheliftlinkareshipped
installedonthecuttingunit.
•ForGreensmaster3120and3150tractionunits,install
thehooplink(PartNo.105-5740)suppliedwiththe
tractionunit.
Installthehooplinktothetopofthecuttingunitwith2
bolts.Torquetheboltsto34to40N∙m(25to30ft-lb)
(Figure5).
5

G020064
Figure5
1.Hooplink
•FortheGreensmaster3250-Dtractionunits,installthe
offsetlink(PartNo.110-2397)suppliedwiththetraction
unit.
Installtheoffsetlink(Figure6)tothetopofthecutting
unitwith2bolts.Torquetheboltsto34to40N∙m(25
to30ft-lb).
Important:Positionthelifthookoffsettowardsthe
frontofthecuttingunit.
G020065
Figure6
1.Offsetlifthook
•OptionallyfortheGreensmaster3250-Dtractionunits,
youcaninstallthechainLink(PartNo.106-2601)and
mountingbracket(PartNo.105-5738)availablefrom
yourToroDistributor.
Installthechainlink(Figure7)tothetopofthecutting
unitwiththemountingbracketand2bolts.Torquethe
boltsto34to40N∙m(25to30ft-lb).
Note:Whenmountingthecuttingunittothetraction
unit,hookthewiderendofthechainlinktotheliftarm.
g011932
1
2
Figure7
1.Chainlink2.Mountingbracket
RepositioningtheCounter
Weights
Thecuttingunitsareshippedwiththecounterweight
mountedtotheleftendandthemotormounttotherightend
ofthecuttingunit.Tochangethecuttingunittodifferent
positions,proceedasfollows:
Important:Wheneveryouneedtotipthecuttingunit
onitsside,ensurethatyoupropituptoavoiddamaging
thebedbar-adjustingscrews;refertoSupportingthe
CuttingUnit(page9)
1.Removethe2boltssecuringthecounterweighttothe
leftendofthecuttingunit.Removethecounterweight
(Figure9).
2.Removethe2Allenheadscrewssecuringthemotor
mounttotheleftendofthecuttingunit.Removethe
motormount(Figure8).
3.Applygreasetotheinsidediameterofthedrivespline
(Figure8).
4.Ontheleftendofthecuttingunit,applyalightcoating
ofoiltotheO-ringandinstallthemotormountwith
the2Allenheadscrewspreviouslyremoved(Figure8).
Torquethescrewsto16to20N∙m(12to15ft-lb).
6

Figure8
1.Drivespline3.Allenheadscrew
2.Motormount
5.Ontherightendofthecuttingunit,applyalight
coatingofoiltotheO-ringandinstallthecounter
weightwiththeboltspreviouslyremoved(Figure9).
Torquethescrewsto16to20N∙m(12to15ft-lb).
Figure9
1.Counterweight
AdjustingtheCuttingUnit
1.Supportthecuttingunit;refertoSupportingthe
CuttingUnit(page9).
2.Adjustthebedknifetothereel;refertoAdjustingthe
BedknifetotheReel(page9).
3.Adjusttherearrollerheight;refertoAdjustingthe
Rear-RollerHeight(page10).
4.Adjusttheheightofcut;refertoAdjustingtheHeight
ofCut(page11).
5.Adjustthecut-offbar;refertoAdjustingtheCut-Off
Bar(page12).
7

ProductOverview
Specications
TractorsGreensmaster3120,3150,3250-D,and3150-QTractionUnits.
HeightofCutAdjustonthefrontrollerusing2verticalscrewsandheld2lockingscrews.
Height-of-CutRangeStandardbenchheight-of-cutrangeis1.6mm(0.062inch)to12.7mm(0.500inch).Bench
height-of-cutrangewiththeHighHeightofCutKitinstalledis7mm(0.285inch)to25mm
(1.00inch).Effectiveheightofcutmayvarydependingonturfconditions,typeofbedknife,
rollers,andattachmentsinstalled.
CuttingWidth53cm(21inches)
ReelBearingsTwosealedstainlesssteel,deepgrooveballbearings
RollersTherearrollerisa5.1cm(2inch)diametersteelfullroller.
BedknifeReplaceablesingleedged,highcarbonsteelbedknifeisfastenedtoamachinedcastiron
bedbarwith13screws
BedknifeAdjustmentDual-screwadjustmenttothereel;detentscorrespondingto0.018mm(0.0007inch)
bedknifemovementforeachindexedposition
GrassShieldNon-adjustableshieldwithadjustablecut-offbartoimprovegrassdischargefromreelin
wetconditions
CounterweightAcastironweightmountedoppositetothedrivemotorbalancesthecuttingunit.
NetWeight8Blade—30kg(65lb),11Blade—31kg(68lb),14Blade—32kg(71lb)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
TobestprotectyourinvestmentandmaintainoptimalperformanceofyourToroequipment,countonTorogenuineparts.
Whenitcomestoreliability,Torodeliversreplacementpartsdesignedtotheexactengineeringspecicationofourequipment.
Forpeaceofmind,insistonTorogenuineparts.
Operation
RefertoyourtractionunitOperator’sManualfordetailedoperationinstructions.Beforeusingthecuttinguniteachday,adjustthe
bedknife;refertoAdjustingtheBedknifeDaily(page9).Testthequalityofcutbycuttingatestswathbeforeusingthecutting
unitonagreentoensurethatthenishedcutiscorrect.
8

Maintenance
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
SupportingtheCuttingUnit
Wheneveryouneedtotipthecuttingunittoexposethe
bedknife/reel,propuptherearofthecuttingunittoensure
thatthenutsonthebackendofthebedbar-adjustingscrews
arenotrestingontheworksurface(Figure10).
Figure10
1.Prop(notprovided)2.Bedbar-adjusting-screw
nut(2)
AdjustingtheBedknife-to-Reel
Contact
AdjustingtheBedknifeDaily
Priortomowingeachday,orasrequired,verifyproper
bedknife-to-reelcontact.Performthisprocedureeven
thoughqualityofcutisacceptable.
1.Lowerthecuttingunitsontoahardsurface,shutoff
theengine,andremovetheignitionkey.
2.Slowlyrotatethereelinareversedirection,listening
forreel-to-bedknifecontact.
•Ifnocontactisevident,adjustthebedknifeas
follows
A.Turnthebedbaradjustingscrewsclockwise
(Figure11),1clickatatime,untilyoufeeland
hearlightcontact.
Note:Thebedbaradjustingscrewshave
detentscorrespondingto0.018mm(0.0007
inch)bedknifemovementforeachindexed
position.
g026076
1
2
Figure11
1.Bedbaradjustingscrew
B.Insertalongstripofcuttingperformance
paper(ToroPartNo.125-5610)between
thereelandbedknife,perpendiculartothe
bedknife(Figure12),thenslowlyrotatethe
reelforward;itshouldcutthepaper;ifnot,
repeatstepsAandBuntilitdoes.
•Ifexcessivecontact/reeldragisevident,backlap,
refacethefrontofthebedknife,orgrindthecutting
unittoachievethesharpedgesneededforprecision
cutting(RefertotheToroManualforSharpeningReel
andRotaryMowers,FormNo.09168SL).
Important:Lightcontactispreferredatall
times.Ifyoudonotmaintainlightcontact,
thebedknife/reeledgeswillnotsufciently
self-sharpen,anddullcuttingedgeswillresultafter
aperiodofoperation.Ifyoumaintainexcessive
contact,bedknife/reelwearwillbeaccelerated,
unevenwearcanresult,andthequalityofcutmay
decline.
Note:Asthereelbladescontinuetorunagainstthe
bedknife,aslightburrwillappearonthefrontcutting
edgesurfacealongthefulllengthofthebedknife.
Occasionallyrunaleacrossthefrontedgetoremove
thisburrtoimprovecutting.
Afterextendedrunning,aridgewilleventuallydevelop
atbothendsofthebedknife.Roundoffthesenotches
orlethemushwiththecuttingedgeofthebedknife
toensuresmoothoperation.
AdjustingtheBedknifetotheReel
Usethisprocedureduringinitialcutting-unitsetupandafter
grinding,backlapping,ordisassemblingthereel.Thisisnota
dailyadjustment.
1.Positionthecuttingunitonaat,levelworksurface.
2.Tipthecuttingunittoexposethebedknifeandreel.
9

Note:Ensurethatthenutsonthebackofthebedbar
adjustingscrewsarenotrestingontheworksurface
(Figure10).
3.Rotatethereelsothat1ofthebladescrossesthe
bedknifeedgebetweentherstandsecondbedknife
screwheadslocatedontherightsideofthecuttingunit.
4.Makeanidentifyingmarkonthebladewhereitcrosses
thebedknifeedge.
Note:Thiswillmakelateradjustmentseasier.
5.Inserta0.05mm(0.002inch)shimbetweentheblade
andthebedknifeedgeatthepointmarkedinstep4.
6.Turntherightbedbaradjustingscrew(Figure11)until
youfeellightpressureontheshimwhenslidingit
side-to-side.Removetheshim.
7.Fortheleftsideofthecuttingunit,slowlyrotatethe
reelsothattheclosestbladecrossesthebedknifeedge
betweentherstandsecondscrewheads.
8.Repeatsteps4through6fortheleftsideofthecutting
unitandleftbedbaradjustingscrew.
9.Repeatsteps5and6untilthereislightpressureatthe
contactpointsonboththeleftandrightsidesofthe
cuttingunit.
10.Toobtainlightcontactbetweenthereelandbedknife,
turneachbedbaradjustingscrewclockwise3clicks.
Note:Eachclickonthebedbaradjustingscrewmoves
thebedknife0.018mm(0.0007inches).Donotover
tightentheadjustingscrews.
Turningtheadjustingscrewclockwisemovesthe
bedknifeedgeclosertothereel.Turningtheadjusting
screwcounterclockwisemovesthebedknifeedgeaway
fromthereel.
11.Insertalongstripofcuttingperformancepaper(Toro
PartNo.125-5610)betweenthereelandbedknife,
perpendiculartothebedknife(Figure12),thenslowly
rotatethereelforward;itshouldcutthepaper;ifnot,
turneachbedbaradjustingscrewclockwise1clicksand
repeatthisstepuntilitcutsthepaper.
Figure12
Note:Ifexcessivecontact/reeldragisevident,backlap,
refacethefrontofthebedknife,orgrindthecuttingunitto
achievethesharpedgesneededforprecisioncutting(Refer
totheToroManualforSharpeningReelandRotaryMowers,Form
No.09168SL).
AdjustingtheRear-Roller
Height
Dependingonyourdesiredheight-of-cutrange,youneedto
adjusttherear-rollerbrackets(Figure13orFigure14)tothe
loworhighposition:
•Positionthespacerabovethesideplate-mountingange
(factorysetting)whentheheight-of-cutsettingsrange
from1.5mmto6mm(1/16inchto1/4inch)asshown
inFigure13.
Figure13
1.Spacer3.Rollerbracket
2.Sideplate-mountingange
•Positionthespacerbelowthesideplate-mountingange
whentheheight-of-cutsettingsrangefrom3mmto25
mm(1/8inchto1inch)asshowninFigure14.
Figure14
1.Sideplate-mountingange3.Rollerbracket
2.Spacer
1.Raisetherearofthecuttingunitandplaceablock
underthebedknife.
2.Removethe2nutssecuringeachrollerbracketand
spacertoeachsideplatemountingange.
3.Lowertherollerandscrewsfromthesideplate
mountingangesandspacers.
10