Toro Reelmaster 5610-D User manual

FormNo.3450-425RevA
Reelmaster®5610-DTractionUnit
ModelNo.03679—SerialNo.410400000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3450-425*

ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,pleaseseetheseparateproductspecic
DeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithasparkarrester,
asdenedinSection4442,maintainedineffective
workingorderortheengineisconstructed,equipped,and
maintainedforthepreventionofre.
Theenclosedengineowner’smanualissuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofitsconstituents
areknowntotheStateofCaliforniatocause
cancer,birthdefects,andotherreproductiveharm.
Batteryposts,terminals,andrelatedaccessories
containleadandleadcompounds,chemicals
knowntotheStateofCaliforniatocausecancer
andreproductiveharm.Washhandsafterhandling.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCaliforniatocause
cancer,birthdefects,orotherreproductiveharm.
Introduction
Thismachineisaride-on,reel-bladelawnmowerintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforcuttinggrasson
well-maintainedturf.Usingthisproductforpurposesother
thanitsintendedusecouldprovedangeroustoyouand
bystanders.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
Visitwww.Toro.comformoreinformation,includingsafety
tips,trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodeland
serialnumbersofyourproductready.Figure1identiesthe
locationofthemodelandserialnumbersontheproduct.
Writethenumbersinthespaceprovided.
Important:Withyourmobiledevice,youcanscan
theQRcodeontheserialnumberplate(ifequipped)to
accesswarranty,parts,andotherproductinformation.
g259591
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryor
deathifyoudonotfollowtherecommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety..........................................................................4
GeneralSafety........................................................4
EngineEmissionCertication...................................4
SafetyandInstructionalDecals................................5
Setup.........................................................................10
1PreparingtheMachine........................................10
2AdjustingtheControl-ArmPosition.......................10
3InstallingtheCuttingUnits...................................11
4UsingtheCutting-UnitKickstand..........................18
5InstallingtheCEHoodLock.................................19
6ApplyingtheCEDecals.......................................20
ProductOverview........................................................21
Controls...............................................................21
SeatControls....................................................23
Specications......................................................29
Attachments/Accessories......................................29
BeforeOperation.....................................................29
BeforeOperationSafety........................................29
FillingtheFuelT ank...............................................29
PerformingDailyMaintenance................................30
CheckingtheInterlockSwitches.............................30
DuringOperation.....................................................31
DuringOperationSafety........................................31
StartingtheEngine................................................32
HydraulicFilter-RestrictionIndicator........................32
ShuttingOfftheEngine..........................................33
CuttingGrasswiththeMachine..............................33
AdjustingtheTurf-CompensationSpring..................33
AdjustingtheLift-ArmCounterbalance....................33
AdjustingtheLift-ArmTurnaroundPosition..............34
SettingtheReelSpeed..........................................35
UnderstandingtheDiagnosticLight.........................36
DieselParticulateFilterRegeneration.....................36
OperatingTips.....................................................47
AfterOperation........................................................47
AfterOperationSafety...........................................47
HaulingtheMachine..............................................48
Tie-DownPointLocations......................................48
PushingorTowingtheMachine..............................48
Maintenance...............................................................49
MaintenanceSafety...............................................49
RecommendedMaintenanceSchedule(s)..................49
DailyMaintenanceChecklist..................................51
Pre-MaintenanceProcedures...................................52
PreparingforMaintenance.....................................52
OpeningtheHood.................................................52
ClosingtheHood...................................................52
OpeningtheScreen...............................................52
ClosingtheScreen................................................52
TiltingtheSeat......................................................53
LoweringtheSeat.................................................53
JackingPointLocations.........................................54
Lubrication..............................................................54
GreasingtheBearingsandBushings.......................54
EngineMaintenance................................................56
EngineSafety.......................................................56
CheckingtheAirFilter............................................56
ServicingtheAirCleaner........................................56
ResettingtheAirFilterServiceIndicator..................57
ServicingtheEngineOil.........................................57
ServicingtheDiesel-OxidationCatalyst(DOC)
andtheSootFilter..............................................58
FuelSystemMaintenance........................................59
DrainingWaterfromtheFuel-Water
Separator..........................................................59
ReplacingtheWater-SeparatorFilter......................60
ReplacingtheEngineFuelFilter.............................60
CheckingtheFuelLinesandConnections................60
CleaningtheFuel-PickupTubeScreen....................60
ElectricalSystemMaintenance.................................63
ElectricalSystemSafety........................................63
DisconnectingtheBattery......................................63
ConnectingtheBattery..........................................64
ChargingtheBattery..............................................64
ServicingtheBattery.............................................64
ReplacingaFuse-BlockFuse.................................64
ReplacingtheTelematicFuse.................................65
DriveSystemMaintenance.......................................66
CheckingtheTireAirPressure...............................66
CheckingtheT orqueoftheWheelNuts...................66
AdjustingtheTractionDriveforNeutral....................66
CheckingtheRear-WheelAlignment.......................67
AdjustingtheRearWheelToe-in.............................67
CoolingSystemMaintenance....................................68
CoolingSystemSafety..........................................68
CoolantSpecication.............................................68
CheckingtheCoolantLevel....................................68
RemovingDebrisfromtheCoolingSystem..............69
BrakeMaintenance..................................................70
AdjustingtheParkingBrakes..................................70
AdjustingtheParking-BrakeLatch..........................70
BeltMaintenance.....................................................71
TensioningtheAlternatorBelt.................................71
HydraulicSystemMaintenance.................................72
HydraulicSystemSafety........................................72
HydraulicFluidSpecications.................................72
CheckingtheHydraulic-FluidLevel.........................72
CheckingtheHydraulicLinesandHoses.................73
ReplacingtheHydraulicFilters...............................73
HydraulicFluidCapacity........................................74
ChangingtheHydraulicFluid..................................74
Cutting-UnitSystemMaintenance..............................75
BladeSafety.........................................................75
CheckingtheReel-to-BedknifeContact...................75
BacklappingtheCuttingUnits.................................75
ChassisMaintenance...............................................76
InspectingtheSeatBelt.........................................76
ExtendedMaintenance.............................................77
ChassisandEngine...............................................77
Cleaning.................................................................77
WashingtheMachine............................................77
Storage......................................................................78
StorageSafety......................................................78
PreparingtheTractionUnit.....................................78
PreparingtheEngine.............................................78
StoringtheBattery.................................................78
3

Safety
ThismachinehasbeendesignedinaccordancewithEN
ISO5395(whenyoucompletethesetupprocedures)and
ANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeetand
ofthrowingobjects.
•ReadandunderstandthecontentsofthisOperator’s
Manualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthemachine.
Donotengageinanyactivitythatcausesdistractions;
otherwise,injuryorpropertydamagemayoccur.
•Donotputyourhandsorfeetnearmovingcomponents
ofthemachine.
•Donotoperatethemachinewithoutallguardsand
othersafetyprotectivedevicesinplaceandfunctioning
properlyonthemachine.
•Keepbystandersandchildrenoutoftheoperatingarea.
Neverallowchildrentooperatethemachine.
•Shutofftheengine,removethekey,andwaitforall
movementtostopbeforeyouleavetheoperator’s
position.Allowthemachinetocoolbeforeadjusting,
servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theseinstructionsmayresultinpersonalinjuryordeath.
EngineEmissionCertication
TheengineinthismachineisEPATier4Finalandstage
3bcompliant.
4

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal93-6689
93-6689
1.Warning—donotcarrypassengers.
decal93-6696
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
decal93-7272
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.
decal106-6754
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fan;entanglementhazard,
belt—stayawayfrommovingparts.
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal110-0986
110-0986
1.Pressthebrakepedalandparkingbrakepedaltosetthe
parkingbrake.
2.Pressthebrakepedaltoapplythebrake.
3.Pressthetractionpedaltomovethemachineforward.
4.Reelenabledmode
5.Transportmode
5

decal110-8921
110-8921
1.Tractionunitspeed
2.Slow
3.Fast
decal110-9642
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
decal120-4158
120–4158
1.ReadtheOperator’s
Manual.
3.Engine—preheat
2.Engine—start4.Engine—stop
decal125-8754
125–8754
1.Headlights6.Slow
2.Engage7.Lowerthecuttingunits
3.Powertake-off(PTO)8.Raisethecuttingunits
4.Disengage9.ReadtheOperator’s
Manual.
5.Fast
decal133-8062
133-8062
6

decal145-5261
145-5261
1.Readthe
Operator's
Manualforfuse
information.
4.Electric7.TECcontroller
2.Powerpoint(12
V)
5.Enginestart8.TECcontroller
3.Headlights6.Airrideseat
suspension
(optional)
9.TECcontroller
decal133-2930
133-2930
1.Warning—donotoperatethismachineunlessyouaretrained.4.Tippinghazard—driveslowlywhenturning;donotturnsharply
whiletravelingfast;onlydriveonslopeswiththecuttingunits
lowered;alwayswearaseatbelt.
2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;engagetheparkingbrake,
lowerthecuttingunits,shutofftheengine,andremovethe
ignitionkeybeforeleavingthemachine.
3.Thrownobjecthazard—keepbystandersoutoftheoperating
area.
6.Warning—readtheOperator'sManual;donottowthe
machine.
7

CEMachines
decal133-2931
133-2931
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator'sManual;donotoperatethis
machineunlessyouaretrained.
4.Tippinghazard—donotdriveacrossordownslopesgreater
than15°;onlydriveonslopeswiththecuttingunitslowered;
alwayswearaseatbelt.
2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;engagetheparkingbrake,
lowerthecuttingunits,shutofftheengine,andremovethe
ignitionkeybeforeleavingthemachine.
3.Thrownobjecthazard—keepbystandersaway.6.Warning—readtheOperator'sManual;donottowthe
machine.
8

decal136-3723
136-3723
1.Brakefunctions8.Battery15.Fuel/Waterseparator
2.Checkevery8hours.9.Radiatorscreen16.Fluids
3.Hydraulicuid10.Engineoil17.Capacity
4.Tirepressure11.Engineoillevel18.Fluidinterval(hours)
5.Engineairlter12.Fuel19.Filterinterval(hours)
6.Fanbelt13.ReadtheOperator’sManualfor
lubricationinformation.
7.Enginecoolant14.ReadtheOperator’sManual.
9

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Adjustthecontrol-armposition.
Rightfronthoseguide1
3Leftfronthoseguide1Installthecuttingunits.
4Cutting-unitkickstand1Installthecutting-unitkickstand.
Hoodlock,seal,andjamnut1
5Washer1InstalltheCEhoodlock.
CEdecal1
Productionyeardecal1
6Warningdecal1
ApplytheCEdecals.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1ReadtheOperator'sManualbeforeoperatingthemachine.
Engineoperator'smanual1Readthemanualbeforeoperatingtheengine.
Cuttingperformancepaper1Adjustthecutting-unitbedknifetoreel.
Shim1Adjustthecutting-unitbedknifetoreel.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,lowerthecutting
units,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwaitforall
movingpartstostop.
3.Checkthetireairpressurebeforeuse;referto
CheckingtheTireAirPressure(page66).
Note:Thetiresareoverinatedforshipping.Adjust
thetireairpressurebeforeoperatingthemachine.
4.Checkthehydraulic-uidlevel;refertoCheckingthe
Hydraulic-FluidLevel(page72).
5.Greasethemachine;refertoGreasingtheBearings
andBushings(page54).
Important:Failuretoproperlygreasethe
machinewillresultinprematurefailureofcritical
parts.
6.Openthehoodandcheckthecoolantlevel;referto
CheckingtheCoolantLevel(page68).
7.Checktheleveloftheengine-oillevel,andcloseand
latchthehood;refertoCheckingtheLevelofthe
EngineOil(page57).
Note:Theengineshipswithoilinthecrankcase;
however,checktheoillevelbeforeandafterthe
engineisrststarted.
10

2
AdjustingtheControl-ArmPosition
NoPartsRequired
Procedure
Youcanadjustthecontrol-armpositionforyourcomfort.
1.Loosenthe2boltssecuringthecontrolarmtothe
retainingbracket(Figure3).
g004152
Figure3
1.Controlarm3.Bolt
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredpositionand
tightenthe2bolts.
3
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Rightfronthoseguide
1Leftfronthoseguide
PreparingtheMachine
1.Removethereelmotorsfromtheshippingbrackets.
2.Removeanddiscardtheshippingbrackets.
3.Ateachcuttingunitliftarm,removethelynchpinthat
securesthecaptotheliftarmpivotyoke,andremove
thecap(Figure4).
g003975
Figure4
1.Lynchpin2.Cap
PreparingtheCuttingUnits
1.Removethecuttingunitsfromthecartons.
2.Assembleandadjustasdescribedinthecuttingunit
Operator'sManual.
3.Makesurethatthecounterweight(Figure5)is
installedattheproperendofthecuttingunitas
describedinthecuttingunitOperator'sManual.
g003320
Figure5
1.Counterweight
11

PositioningtheTurfCompensatingSpring
andInstallingtheHoseGuide
CuttingUnits4
g375671
Figure6
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
1.Ifthehairpinisinstalledintherearholeofthe
compensation-springrod—removethehairpinand
insertitintheholenexttothebracket(Figure17).
g375689
Figure7
1.Hairpin
2.Removethe2angelocknuts(3/8inch)and2
carriagebolts(3/8x1-1/4inches)thatsecurethe
turf-compensatorbrackettothecutting-unitframe
(Figure18).
g375690
Figure8
1.Carriagebolt(3/8x1-1/4
inches)
3.Flangelocknut(3/8inch)
2.Turf-compensatorbracket
3.Removetheangelocknut(3/8inch)thatsecures
thecapscrewoftheturfcompensationspringto
therighttabofthecarrierframe,andremovethe
compensationspringfromthecuttingunit(Figure19).
Note:Donotremovetheangeserratednutfrom
thecapscrew.
g375691
Figure9
1.Capscrew3.Flangelocknut(3/8inch)
2.Righttab(Carrierframe)
4.Assemblethecapscrewoftheturfcompensation
springtotherighttabofthecarrierframe(Figure20)
withtheangelocknut(3/8inch).
12

g375694
Figure10
1.Flangelocknut(3/8inch)3.Capscrew
2.Righttab(Carrierframe)
5.Alignthestudsofthelefthoseguidewiththeholes
inthecutting-unitframeandtheturf-compensator
bracket(Figure21).
Note:Thesupportloopofthehoseguidealigns
towardthecenterlineofthemachine.
g375687
Figure11
1.Turf-compensatorbracket3.Stud(hoseguide)
2.Flangelocknut(3/8inch)4.Inboard
6.Assemblethehoseguideandturf-compensator
brackettothecutting-unitframewiththe2ange
locknuts(3/8inch).
7.T orquethelocknutsandboltsto37to45N∙m(27to
33ft-lb).
InstallingtheHoseGuide
CuttingUnits5
g375672
Figure12
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
1.Ifthehairpinisinstalledintherearholeofthe
compensation-springrod—removethehairpinand
insertitintheholenexttothebracket(Figure12).
g375689
Figure13
1.Hairpin
2.Removethe2angelocknuts(3/8inch)and2
carriagebolts(3/8x1-1/4inches)thatsecurethe
turf-compensatorbrackettothecutting-unitframe
(Figure14).
13

g375690
Figure14
1.Carriagebolt(3/8x1-1/4
inches)
3.Flangelocknut(3/8inch)
2.Turf-compensatorbracket
3.Alignthestudsoftherighthoseguidewiththeholes
inthecutting-unitframeandtheturf-compensator
bracket(Figure15).
Note:Ensurethatthesupportloopofthehose
guidealignstowardthecenterlineofthemachine.
g375688
Figure15
1.Stud(hoseguide)3.Flangelocknut(3/8inch)
2.Turf-compensatorbracket4.Inboard
4.Assemblethehoseguideandturf-compensator
brackettothecutting-unitframewiththe2ange
locknuts(3/8inch).
5.T orquethelocknutsto37to45N∙m(27to33ft-lb).
PositioningtheTurfCompensatingSpring
CuttingUnit2
g379514
Figure16
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
1.Ifthehairpinisinstalledintherearholeofthe
compensation-springrod—removethehairpinand
insertitintheholenexttothebracket(Figure17).
g375689
Figure17
1.Hairpin
2.Removethe2angelocknuts(3/8inch)and2
carriagebolts(3/8x1-1/4inches)thatsecurethe
turf-compensatorbrackettothecutting-unitframe
(Figure18).
14

g375690
Figure18
1.Carriagebolt(3/8x1-1/4
inches)
3.Flangelocknut(3/8inch)
2.Turf-compensatorbracket
3.Removetheangelocknut(3/8inch)thatsecures
thecapscrewoftheturfcompensationspringto
therighttabofthecarrierframe,andremovethe
compensationspringfromthecuttingunit(Figure19).
Note:Donotremovetheangeserratednutfrom
thecapscrew.
g375691
Figure19
1.Capscrew3.Flangelocknut(3/8inch)
2.Righttab(Carrierframe)
4.Assemblethecapscrewoftheturfcompensation
springtotherighttabofthecarrierframe(Figure20)
withtheangelocknut(3/8inch).
g375694
Figure20
1.Flangelocknut(3/8inch)3.Capscrew
2.Righttab(Carrierframe)
5.Aligntheholesintheturf-compensatorbracketwith
theholesinthecutting-unitframe(Figure21).
Note:Thesupportloopofthehoseguidealigns
towardthecenterlineofthemachine.
g378789
Figure21
1.Turf-compensatorbracket3.Flangelocknut(3/8inch)
2.Carriagebolt(3/8x1-1/4
inches)
4.Inboard
6.Assembletheturf-compensatorbrackettothe
cutting-unitframewiththe2carriagebolts(3/8x1-1/4
inches)and2angelocknuts(3/8inch).
7.T orquethelocknutsandboltsto37to45N∙m(27to
33ft-lb).
InstallingtheKickstand
Foreachcuttingunit,securethekickstandtothechain
bracketwiththesnapperpin(Figure22).
15

g004144
Figure22
1.Chainbracket3.Cutting-unitkickstand
2.Snapperpin
InstallingtheFrontCuttingUnitstotheLift
Arms
1.Slideacuttingunitundertheliftarm(Figure23).
g375274
Figure23
1.Cap3.Lift-armyoke
2.Snapperpin4.Carrierframeshaft
2.Assemblethelift-armyokeontothecarrierframe
shaft.
3.Assemblethecaptothepivot-armshaft,andalign
theholesinthecarrierframeshaft,pivotarmshaft,
andcap.
4.Securethecapandthecarrier-frameshafttothe
lift-armyokewiththesnapperpin.
LockingtheCutting-UnitPivotforCuttingGrass
onaHillSide—Lockthecutting-unitpivotstoprevent
thecuttingunitsfromrotatingdownhillwhencutting
acrossthefaceofahill.Usetheholeinthelift-arm
pivotshaft(Figure24)tolockthecuttingunit.Usethe
slotforasteeringcuttingunit.
g375251
Figure24
1.Snap-pinpositions3.Slot(lift-armpivotshaft)
2.Hole(lift-armpivotshaft)
InstallingtheRearCuttingUnitstotheLift
Arms
CuttingUnitsadjustedfora1.2cm(3/4inch)orHigher
HeightofCut
1.Slideacuttingunitundertheliftarm(Figure25).
g375252
Figure25
1.Cap3.Lift-armyoke
2.Snapperpin4.Carrierframeshaft
2.Assemblethelift-armyokeontothecarrierframe
shaft.
3.Assemblethecaptothepivot-armshaft,andalign
theholesinthecarrierframeshaft,pivotarmshaft,
andcap.
16

4.Securethepivotarmshaftandcaptothecarrier
frameshaftwiththesnapperpin.
LockingtheCutting-UnitPivotforCuttingGrass
onaHillSide—Lockthecutting-unitpivotstoprevent
thecuttingunitsfromrotatingdownhillwhencutting
acrossthefaceofahill.Usetheholeinthelift-arm
pivotshaft(Figure25)tolockthecuttingunit.Usethe
slotforasteeringcuttingunit.
g375251
Figure26
1.Snap-pinpositions3.Slot(lift-armpivotshaft)
2.Hole(lift-armpivotshaft)
5.Repeatsteps1and2fortheotherrearcuttingunit.
InstallingtheRearCuttingUnitstotheLift
Arms
CuttingUnitsadjustedfora1.2cm(3/4inch)orLower
HeightofCut
1.Removethelynchpinandwashersecuringthetothe
lift-armpivotshafttotheliftarm,andslidethepivot
shaftoutoftheliftarm(Figure27).
g375236
Figure27
1.Lift-armpivotshaft4.3.Liftarm(rearcuttingunit)
2.Lift-armpivotshaft4.Washer
2.Assemblethelift-armyokeontothecarrierframe
shaft(Figure28).
g375237
Figure28
1.Cap3.Lift-armyoke
2.Snapperpin4.Carrierframeshaft
3.Assemblethecaptothepivot-armshaft,andalign
theholesinthecarrierframeshaft,pivotarmshaft,
andcap.
4.Securethepivotarmshaftandcaptothecarrier
frameshaftwiththesnapperpin.
LockingtheCutting-UnitPivotforCuttingGrass
onaHillSide—Lockthecutting-unitpivotstoprevent
thecuttingunitsfromrotatingdownhillwhencutting
acrossthefaceofahill.Usetheholeinthelift-arm
pivotshaft(Figure29)tolockthecuttingunit.Usethe
slotforasteeringcuttingunit.
g375251
Figure29
1.Snap-pinpositions3.Slot(lift-armpivotshaft)
2.Hole(lift-armpivotshaft)
5.Slideacuttingunitundertheliftarm(Figure30).
17

g375239
Figure30
1.Lynchpin3.Liftarm
2.Lift-armshaft4.Washer
6.Insertthelift-armshaftintotheliftarm,andsecure
shafttothearmwiththelynchpinandwasher.
7.Repeatsteps1through6fortheotherrearcutting
unit.
InstallingtheCuttingUnitLift-ArmChains
Securethelift-armchaintothechainbracketwiththe
snapperpin(Figure31).
Note:Usethenumberofchainlinksdescribedinthe
cuttingunitOperator'sManual.
g003948
Figure31
1.Lift-armchain3.Snapperpin
2.Chainbracket
InstallingtheReelMotors
1.Coatthesplineshaftofthereelmotorwithclean
grease.
2.OilthereelmotorO-ringandinstallitontothemotor
ange.
3.Installthemotorbyrotatingitclockwisesothatthe
motorangesclearthebolts(Figure32).
g004127
Figure32
1.Reel-drivemotor2.Mountingbolts
4.Rotatethemotorcounterclockwiseuntiltheanges
encirclethebolts,andthentightenthebolts.
Important:Makesurethatthereelmotorhoses
arenottwisted,kinked,oratriskofbeingpinched.
5.T orquethemountingboltsto(27to33ft-lb).
4
UsingtheCutting-UnitKickstand
Partsneededforthisprocedure:
1Cutting-unitkickstand
Procedure
Wheneveryouneedtotipthecuttingunittoexposethe
bedknife/reel,propuptherearofthecuttingunitwiththe
kickstandtomakesurethatthenutsonthebackendof
thebedbar-adjustingscrewsarenotrestingonthework
surface(Figure33).
18

g003985
Figure33
1.Cutting-unitkickstand
Securethekickstandtothechainbracketwiththesnapper
pin(Figure34).
g004144
Figure34
1.Chainbracket3.Cutting-unitkickstand
2.Snapperpin
5
InstallingtheCEHoodLock
Partsneededforthisprocedure:
1Hoodlock,seal,andjamnut
1Washer
Procedure
1.Unlatchandraisethehood.
2.Removetherubbergrommetfromtheholeintheleft
sideofthehood(Figure35).
g004143
Figure35
1.Rubbergrommet
3.Ensurethatthesealisassembledtothehoodlock
(Figure36).
19

g375326
Figure36
1.Hoodlatch3.Seal
2.Nut4.Washer
4.Removethenutfromthelock.
5.Outsidethehood,insertthehookendofthelatch
throughtheholeinthehood.
Note:Thesealisalignedtotheoutsideofthehood.
6.Insidethehood,Securethelocktothehoodwiththe
washerandnut.
7.Closethehood,andusetheenclosedhood-latchkey
tocheckthatthehookofthelockengagestheframe
catchwhenlocked.
6
ApplyingtheCEDecals
Partsneededforthisprocedure:
1CEdecal
1Productionyeardecal
1Warningdecal
ApplyingtheCEDecal
1.Userubbingalcoholandacleanragtocleanthearea
ofthehoodnexttothehoodlock,andallowthehood
todry.(Figure37).
g375337
Figure37
1.CEdecal2.Hoodlock
2.RemovethebackingfromtheCEdecal.
3.Applythedecaltothehood.
ApplyingtheYearofProductionDecal
1.Userubbingalcoholandacleanragtocleantheoor
bracketareanexttotheserialplate,andallowthe
brackettodry(Figure38).
20