Toro REELMASTER 5010 Series User manual

Page 1 of 119
QUICK SERVICE REFERENCE
Copyright 2004 – The Toro Company
Version 11, April, 2009
This book is intended to provide easy reference to information most commonly
accessed. Every effort has been made to assure the information provided in
this book is up to date. The most current version of this book can be found on
www.toro.com. Look at revision date on cover page for current version and
compare to the version on website
Part numbers are provided for your convenience, but number changes are
common. Toro part number changes are usually reflected on shipping
invoices. However, non-Toro part number changes (Kohler, B&S, etc.) may
occur without notification. Refer to the proper parts catalog prior to ordering to
assure accuracy.
To make this book a desk reference, print it (or only the desired pages), Use a
standard 3 hole punch, and put them into a 1 inch thick 3-ring binder ( 8.5 X 11).
All oils mentioned in this guide are based on Toro engineering specifications.
Please refer to your equipment’s Operators Manual for acceptable substitutes
(if any). You may also refer to Toro’s website for Service Bulletins regarding
the use of Biodegradable oils (listed under General Topics).
The “Charts” indicated for many of the oil listings provide viscosity ratings for
different operating temperatures. All charts are listed in the back of this book
(pages 93-96).
All traction units have grease fittings that must be lubricated regularly with No.2
General Purpose Lithium-based grease. If machinery is operated under
severe conditions, lubricate all bearings and bushings more often than normal
recommendations.
IMPORTANT NOTES:
Part numbers, specifications, and lubricants listed herein are subject to change
without notice. Refer to Toro Master Parts Viewer on the internet at
www.toro.com for free online Toro parts catalogs. The current version of this
document may be found at Toro’s Golf or Grounds area of the website under
the Education and Technical Reference section of the Toro Customer Care
page.
The most current API Service Grade of oil includes the service
properties of earlier classifications. Refer to the API Motor Oil
Guide at the back of this book for detailed information on motor
oils.
Copyright 2004 The Toro Company Rev 02/04

Page 2 of 119
Table of Contents
Serial number locations 3-4
Reelmaster®...................................5-25
Greensmaster®...............................26-42
Groundsmaster®............................43-70
Workman®Mid Duty ......................71-77
Workman®Heavy Duty..................78-88
Aerators..........................................89-96
ProCore PROCESSOR...................97
Turf Sweeper .................................98
Rake-O-Vac® ..........................................99
Sand Pro®.......................................100-101
Line Pro® .................................................102
Multi Pro®.......................................103-107
Foam marker kit 41228 ..................108
Top Dresser....................................109-110
Trailer/Skid Sprayers.....................111-113
Engine Oil Viscosity Charts..........114-116
Hydraulic Oil Viscosity Charts......117
Toro oil chart..................................118
API Motor Oil Guide.......................119
Notes
Version 2 changes: Pages 48 & 50; Toro part numbers provided for Air
and Fuel Filters.
Dated 08/02
Version 3 changes: Pages 2, 9, 27& 34; Peugeot engine
coolant has changed. The part number has changed
from (93-7213) to
(104-8606). Dated 02/04
Version 4 changes: Page 35; Incorrect part number for oil
filter on GM 345. The correct number
is FL-100-A. Dated 02/04
Version 4 changes: Page 41; Workman 1100 tire pressure range change.
Dated 02/04
Version 5 changes: All 2003 updates. Dated 01/03
Version 6 changes: All 2004 updates Dated 07/04
Version 7 changes: All 2005 updates Dated 02/05
Version 8 changes: All 2006 updates
Version 9 changes: All 2007 updates includes increased oil change
intervals newer units.
Version 10 changes: All 2008 updates includes Toro oil part numbers at
the end of the book .
Version 11 changes: All 2009 updates includes Toro serial number
locations.

Page 3 of 119
Important Information on Consumable Items
The normal operating environment of Toro machines
can be categorized as off road- severe duty. In order
for equipment to provide continuous service in this type
of environment, regular cleaning and scheduled
maintenance needs to be performed.
Components are designed to provide durability with a
minimum amount of maintenance. Maintenance
schedules are developed for each product in an effort
to reduce unexpected failures and down-time.
However, components that have constant contact with
the turf environment (i.e. reels, bedknives, blades,
rollers, caster wheels, etc.) are subject to a wide
variety of detrimental influences that can accelerate the
need for maintenance and/or repair prior to the
recommended schedules. Because of this, these
components (greaseable and non-greaseable) may
require additional repairs as part of maintenance, and
should be considered “consumable” items.
For additional information on consumable items, refer
to the Toro General Commercial Products Warranty
statement on the rear cover of the Operator’s manuals
or at www.toro.com.
FINDING YOUR PRODUCT'S MODEL AND SERIAL NUMBER
This is a picture of a Toro model and
serial number plate. You should be able
to find a model and serial number plate
that looks similar to this one on your type
of machine.
Review the sample images below to help
identify the location of the model and
serial number plate on your machine.
Due to the various product
configurations these plates may be
placed in a somewhat protected area
(not readily visible). Most plates will be
attached to a main frame member.
Product Type: Walk-behind
Mowers/Product
How to find the model and serial
number plate:
Look between the wheels on top of the
frame on the back of the machine.
Product Type: Riding Greeensmowers
How to find the model and serial
number plate:
Locations vary on these machines based
on vintage. Check under the seat area or
on the main frame just above the rear
steer wheel, or on the right-hand frame
member near the wheel brake and
somewhat behind and below the driver's
right foot.

Page 4 of 119
Product Type: Workman Vehicles
How to find the model and serial
number plate:
These plates are under the dashboard
area and may be in the center (as
shown) or on either the right or left-hand
side.
Product Type: Multi Pro Sprayers
How to find the model and serial
number plate:
Look for the plate on the left-hand side
of the operator's compartment (near the
driver's left knee area) or on the chassis
near the battery on the left side.
Product Type: Groundsmasters and
Reelmasters
How to find the model and serial
number plate:
Placement varies based on model. Look
first in the area directly behind the
operator's left knee, on the firewall.
A
nother location is on the front frame
extension to the left of the driver's feet.
Product Type: Other Non-Riding Product
How to find the model and serial number
plate:
Look on the main frame structure in and open,
yet damage-protected area.
The ProForce Blower is shown.
The ProCore 648 Aerator is shown.

Page 5 of 119
QUICK SERVICE REFERENCE
REELMASTER 6500 D / 6700 D
(2 &4 WHEEL DRIVE)
Model 03806 thru 03808 Serial 210000001- 240999999
Engine Brand..................................Kubota
Engine Oil (Chart A).......................SAE 10W30 CF,CF4
Engine Oil Filter .............................108-3841
Breather Element ...........................98-9493
Hydraulic Oil...................................Mobil DTE15M
Hydraulic Filter...............................94-2621
Air Filter..........................................108-3812
Safety Air Filter ..............................108-3813
Water Separator .............................98-9764
Filter Fuel........................................99-8358 (2001-2002)
Filter In-line Fuel............................98-7612 (2003 & up)
Planetary Gear Drive......................SAE 85W140
Rear Axle Oil...................................SAE 80W90
Tire Pressure..................................15 – 20 PSI
(Front & Rear)
Engine Coolant...............................Ethylene Glycol, Water
(50/50 mix)
IMPORTANT NOTES:
Part numbers, specifications, and lubricants listed herein are subject to change.
Refer to Toro’s Master Parts Viewer on the internet at www.toro.com for online
Toro parts catalogs. The current version of this document may be found at that
website under Technical Reference section of the Toro Customer Care page.
The most current API Service Grade of oil includes the service properties of
earlier classifications. Refer to the API Motor Oil Guide at the back of this book
for further details.
Copyright ® 2004 The Toro Company Rev 02/04

Page 6 of 119
QUICK SERVICE REFERENCE
REELMASTER 6500 D / 6700 D
(2 &4 WHEEL DRIVE)
Model 03806 thru 03808 Serial 250000001 & UP
Engine Brand..................................Kubota
Engine Oil (Chart A).......................SAE 10W30 CF,CF4
Engine Oil Filter ............................. 108-3841
Breather Element ...........................98-9493
Hydraulic Oil...................................Mobil DTE15M
Hydraulic Filter...............................94-2621
Air Filter..........................................108-3812
Safety Air Filter ..............................108-3813
Water Separator .............................98-9764
Filter Fuel........................................99-8358 (2001-2002)
Filter In-line Fuel............................98-7612 (2003 & up)
Planetary Gear Drive......................SAE 85W140
Rear Axle Oil...................................SAE 80W90
Tire Pressure..................................15 – 20 PSI
(Front & Rear)
Engine Coolant...............................Ethylene Glycol, Water
(50/50 mix)
IMPORTANT NOTES:
Part numbers, specifications, and lubricants listed herein are subject to change.
Refer to Toro’s Master Parts Viewer on the internet at www.toro.com for online
Toro parts catalogs. The current version of this document may be found at that
website under Technical Reference section of the Toro Customer Care page.
The most current API Service Grade of oil includes the service properties of
earlier classifications. Refer to the API Motor Oil Guide at the back of this book
for further details.
Copyright ® 2004 The Toro Company Rev 02/04

Page 7 of 119
QUICK SERVICE REFERENCE
REELMASTER 6500 D / 6700 D
(2 & 4 WHEEL DRIVE)
Model 03800 thru 03805 Serial 51001 & UP
Engine Brand..................................Peugeot
Engine Oil (Chart C) ......................SAE 15W40 CF,CF4
Engine Oil Filter .............................108-3837
Hydraulic Oil...................................Mobil DTE 15M
Hydraulic Filter...............................94-2621
Air Filter..........................................108-3812
Safety Air Filter ..............................108-3813
Water Separator .............................76-5220
Planetary Gear Drive......................SAE 85W140
Rear Axle Oil...................................SAE 80W90
Tire Pressure..................................15 – 20 PSI
(Front & Rear)
Engine Coolant (Special Requirement) Peugeot Antifreeze
Toro Part # (104-8606)
IMPORTANT NOTES:
Part numbers, specifications, and lubricants listed herein are subject to change.
Refer to Toro’s Master Parts Viewer on the internet at www.toro.com for online
Toro parts catalogs. The current version of this document may be found at that
website under Technical Reference section of the Toro Customer Care page.
The most current API Service Grade of oil includes the service properties of
earlier classifications. Refer to the API Motor Oil Guide at the back of this book
for further details.
Copyright ® 2004 The Toro Company Rev 02/04

Page 8 of 119
QUICK SERVICE REFERENCE
REELMASTER 5010 Series
(2 & 4 WHEEL DRIVE)
Model All Models Serial 260000001 & UP
Engine Brand..................................Kubota
Engine Oil.......................................SAE 15W-40 CF4
Engine Oil Filter .............................108-3841
Breather Element ...........................68-6150
Hydraulic Oil...................................ISO VG 46
Hydraulic Filter...............................94-2621
Steering valve Filter.......................86-3010
Air Filter..........................................108-3810
Air Filter (5610 only) ......................108-3812
Water Separator .............................98-9764
Fuel Filter In-line ............................98-7612
Tire Pressure..................................12 – 15 PSI (Front & Rear)
Engine Coolant...............................Ethylene Glycol, Water
(50/50 mix)
IMPORTANT NOTES:
Part numbers, specifications, and lubricants listed herein are subject to change.
Refer to Toro’s Master Parts Viewer on the internet at www.toro.com for online
Toro parts catalogs. The current version of this document may be found at that
website under Technical Reference section of the Toro Customer Care page.
The most current API Service Grade of oil includes the service properties of
earlier classifications. Refer to the API Motor Oil Guide at the back of this book
for further details.
Copyright ® 2004 The Toro Company Rev 02/04

Page 9 of 119
QUICK SERVICE REFERENCE
REELMASTER 5200 D / 5400 D
(2 & 4 WHEEL DRIVE)
Model All Models Serial 80001 -240999999
Engine Brand..................................Kubota
Engine Oil (Chart A).......................SAE 10W30 CF,CF4
Engine Oil Filter .............................108-3841
Breather Element ...........................98-9493
Transmission Oil............................Mobil 424
Transmission Filter........................75-1330
Hydraulic Oil...................................Mobil 424
Hydraulic Filter...............................75-1310
Air Filter..........................................108-3810
Pre Cleaner Filter ...........................48-7430
Water Separator .............................98-9764
Fuel Filter In-line if used................98-7612
Pre Fuel Filter If Used....................99-8358
Rear Axle, Models..........................SAE 80W90
Tire Pressure..................................10 – 15 PSI (Front & Rear)
Engine Coolant...............................Ethylene Glycol, Water
(50/50 mix)
IMPORTANT NOTES:
Part numbers, specifications, and lubricants listed herein are subject to change.
Refer to Toro’s Master Parts Viewer on the internet at www.toro.com for online
Toro parts catalogs. The current version of this document may be found at that
website under Technical Reference section of the Toro Customer Care page.
The most current API Service Grade of oil includes the service properties of
earlier classifications. Refer to the API Motor Oil Guide at the back of this book
for further details.
Copyright ® 2004 The Toro Company Rev 02/04

Page 10 of 119
QUICK SERVICE REFERENCE
REELMASTER 5200 D / 5400 D
(2 & 4 WHEEL DRIVE)
Model All Models Serial 250000001 & Up
Engine Brand..................................Kubota
Engine Oil (Chart A).......................SAE 10W30 CF,CF4
Engine Oil Filter .............................108-3841
Breather Element ...........................98-9493
Transmission Oil............................Mobil 424
Transmission Filter........................75-1330
Hydraulic Oil...................................Mobil 424
Hydraulic Filter...............................75-1310
Front Axle Element ........................75-6340
Air Filter..........................................108-3810
Pre Cleaner Filter ...........................48-7430
Water Separator .............................98-9764
Fuel Filter In-line if used................98-7612
Pre Fuel Filter If Used....................99-8358
Rear Axle, Models..........................SAE 80W90
Tire Pressure..................................10 – 15 PSI (Front & Rear)
Engine Coolant...............................Ethylene Glycol, Water
(50/50 mix)
IMPORTANT NOTES:
Part numbers, specifications, and lubricants listed herein are subject to change.
Refer to Toro’s Master Parts Viewer on the internet at www.toro.com for online
Toro parts catalogs. The current version of this document may be found at that
website under Technical Reference section of the Toro Customer Care page.
The most current API Service Grade of oil includes the service properties of
earlier classifications. Refer to the API Motor Oil Guide at the back of this book
for further details.
Copyright ® 2004 The Toro Company Rev 02/04