Toro Z Master Professional 7500-DSeries Manual

FormNo.3445-183RevA
ZMaster®Professional7500-DSeriesRidingMower
With144inTURBOFORCE®RearDischargeMower
ModelNo.72144—SerialNo.400000000andUp
SetupInstructions
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Addfueltothemachine.
2Nopartsrequired–Checktheengine-oillevel.
3Nopartsrequired–Checkthetirepressure.
4Nopartsrequired–Checkthewheellugnuttorque.
5Nopartsrequired–Raisetherolloverprotectionsystem
(ROPS).
6Nopartsrequired–Checkthehydraulic-uidlevel.
7Nopartsrequired–Checkthedeckgearbox-uidlevel.
8Nopartsrequired–Checkthewheelgearboxoil.
9Nopartsrequired–Checkthemachinebeforedeliveryto
thecustomer(Allmachines).
Operator'sManual1
Engineowner'smanual1
Registrationcard1
Operatortrainingmaterial1
10
Key2
Deliveringthemachinetothecustomer.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3445-183*

1
AddingFueltotheMachine
NoPartsRequired
Procedure
Addfueltothemachinebeforestartingit;refertoyour
Operator’sManualforthecorrectfuelandprocedure.
2
CheckingtheEngine-Oil
Level
NoPartsRequired
Procedure
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
theOperator'sManual.
3
CheckingtheTirePressure
NoPartsRequired
Procedure
Reartiresairpressurespecication:152kPa(22
psi).
Note:Checkthetirepressurebeforestartingthe
machine.RefertoyourOperator’sManualforthe
correcttiretype,correctairpressureneeded,and
procedure.
4
CheckingtheWheelLug
NutTorque
NoPartsRequired
Procedure
Beforeyoustarttheengineandusethemachine,
checkthewheellugnuttorque;refertoCheckingthe
WheelLugNutsintheOperator'sManual.
2

5
RaisingtheRollover
ProtectionSystem(ROPS)
NoPartsRequired
Procedure
WARNING
Toavoidinjuryordeathfromrollover,keep
therollbarinthefullyraised,lockedposition
andusetheseatbelt.
Ensurethattheseatissecuredtothe
machine.
1.Pulltheknobandrotate90°totheunlatched
position(Figure1).
2.Raisetherollbartotheoperateposition,and
rotatetheknobssothattheymovepartiallyinto
thegrooves(Figure1).
3.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinssnap
intopositionwhentheholesalignwiththepins
(Figure1).
g243267
Figure1
1.Upperpartoftherollbar4.Rotatetheknobout90°
toholditintheunlatched
position.
2.Knobinthelatched
position
5.Knobintheunlatched
position
3.Pulltheknobtounlatch.
4.Pushontherollbarandensurethatbothpins
areengaged(Figure2).
g008619
Figure2
1.Engagedposition2.Partiallyengaged—do
notoperatethemachine
withtherollbackinthis
position.
3

6
Checkingthe
Hydraulic-FluidLevel
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Movethemotion-controlleverstothe
NEUTRAL-LOCKpositionandstarttheengine.
Note:Runtheengineatthelowestpossible
rpmtopurgeanyairinthesystem.
Important:DonotengagethePTO.
3.Raisethedecktoextendtheliftcylinders,shut
offtheengine,andremovethekey.
4.Raisetheseattoaccessthehydraulic-uidtank.
5.Removethehydraulic-tankcap(Figure3).
g227849
Figure3
1.Hydraulic-tankcap3.Fillerneck
2.Dipstick
6.Removethedipstickandwipeitwithacleanrag
(Figure3).
7.Placethedipstickintothellerneck,removeit,
andchecktheuidlevel(Figure4).
Note:Ifthelevelisnotwithinthenotchedarea
ofthedipstick,addenoughhigh-qualityhydraulic
uidtoraisetheleveltowithinthenotchedarea.
Important:Donotoverll.
g228816
Figure4
1.Fullline2.Addline
8.Replacethedipstickandthreadthellcap
nger-tightontothellerneck.
9.Checkallhosesandttingsforleaks.
4

7
CheckingtheDeck
Gearbox-FluidLevel
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Lowerthemowerdecktothe2.5cm(1inch)
heightofcut.
3.Disengagetheblade-controlswitch,movethe
motion-controlleverstotheNEUTRAL-LOCK
position,andengagetheparkingbrake.
4.Shutofftheengineandremovethekey.
5.Raisethedeck-liftpedaltoexposethetopofthe
mowerdeck.
6.Removethedipstick/llplugfromthetopofthe
gearboxandensurethatthelubricantisbetween
themarksonthedipstick(Figure5).
g231764
Figure5
1.Dipstick/llplug
7.Iftheuidlevelislow,adduiduntilthelevelis
betweenthemarksonthedipstick.
Important:Donotoverllthegearbox;
overllingthegearboxmaydamageit.
5

8
CheckingtheDriveWheel
GearboxOil
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Raisetherearofmachineandsupportitusing
jackstands(orequivalentsupport)justhigh
enoughtoallowthedrivewheelstoturnfreely.
4.Removethewheelandorientthegearboxwith
thedrainportonthebottomandllportontop
(Figure6).
5.Placeadrainpanundereachcheckport(Figure
6).
Removeandretainthecheckplug.
6.Ensurethattheoillevelisuptocheckportand
iscorrectconsistency.
7.Installthecheckplugwhencomplete.
3
4
2
1
g364528
Figure6
1.Wheelgearbox3.Drainplug
2.Checkplug4.Fillplug
8.Repeatontheoppositeside.
Important:Donotoverllthegearbox;overlling
thegearboxmaydamageit.
6

9
CheckingtheMachineBeforeDeliverytotheCustomer
(AllMachines)
NoPartsRequired
Procedure
Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedures
listedinthefollowingtableandinitialeachwhennished.RefertotheOperator'sManualforinstructionson
performingtheseprocedures.
InitialCheckProcedure
Checkthetirepressure.
Checkthelevelofthemachine.
Checkthatallspindlesaregreased.
Checktheengine-oillevel.
Checkthehydraulic-uidlevel.
CheckROPSissecure.
Onliquidcooledmachines,checkthelevelofthecoolantintheradiatorandoverowbottle.
Ensurethatthemachinetrackscorrectly;refertotheOperator'sManualfortheadjustmentprocedure.
Checkthesafetyinterlocksystem;refertotheOperator'sManual.
EnsurethatthePTOworks.
Checkallfastenersthatyouinstalledtoensurethattheyaretight.
Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:
Signature:Date:
7

10
DeliveringtheMachinetotheCustomer
Partsneededforthisprocedure:
1Operator'sManual
1Engineowner'smanual
1Registrationcard
1Operatortrainingmaterial
2Key
Procedure
Atdelivery,llinthemodelandserialnumber,completetheitemslistedinthefollowingtable,andinitial
eachwhennished.
ModelNo.SerialNo.
8

DealerInitialCustomerInitialCheckProcedure
Showthecustomerwherethefollowingfeaturesarelocatedandhowtheyfunction:
•Fueltank
•Oilllcap/Oildipstick
•Engine-oillter
•Engine-oildrain
•Fuelgauge,valveandhose
•Airlter
•Radiatorcoolant(ifapplicable)
•Hydraulic-uidreservoir
•Hydrauliclter
•Battery
•Keyswitch
•Throttlelever
•Choke(ifapplicable)
•Powertakeoffswitch(PTO)
•Motion-controllevers
•Parkingbrake
•Heightofcut
•Lift-assistlever(ifapplicable)
•Adjustableseat
•RolloverProtectionSystem(ROPS)
•Deck-owbafe
RefertotheOperator'sManualtopointoutsafetyprocedures,operation,and
maintenanceprocedures.
ReviewthewarrantystatementasshownintheOperator'sManual.
Describethepostsaleserviceproceduresforyourstore.
Assistthecustomerinllingoutandmailingtheregistrationcardorregisteronlineat
www.Toro.com
EnsurethatthecustomerreceivestheOperator'sManual,engineowner’smanual,
SetupInstructions,andoperatortrainingmaterial.
EnsurethatthecustomerknowsthePartsCatalogisavailableatwww.T oro.com.
Assistthecustomerinloadingthemachineusingafull-widthtrailerramp.
Note:Whenyou,thedealerrepresentative,havenisheddeliveringthemachinetothecustomer,signand
dateinthespaceprovidebelowandkeepacopyofthispagefordealerrecords.Also,thedealermustremind
thecustomertouseafull-widthtrailerramptoloadthemachine.
Signature:Date:
Signature:Date:
9

Notes:

Notes: