Toro Z Master 74141TE Manual

FormNo.3372-979RevA
ZMaster®RidingMower
with48inTURBOFORCE®SideDischargeMower
ModelNo.74141TE—SerialNo.312000001andUp
SetupInstructions
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Removepartsfromthecrate.
2Nopartsrequired–Checkthetirepressure.
3Rearwheels2Installtherearwheels.
4RolloverProtectionSystemKit(ROPS)1InstalltheRolloverProtectionSystem
(ROPS).
Seat1
Seatplate1
Guard2
5Flangenuts(5/16inch)8
Installtheseat.
6Nopartsrequired–Checktheseatbelt.
Rightcontrollever1
Leftcontrollever1
Bolt(3/8x1inch)(2areassembled)
7Nut(3/8inch)(2areassembled)
Installthemotioncontrollevers.
Carriagebolt(3/8x1-1/2inches)1
8Flangenut(3/8inch)1Installtheliftassistpedal.
Aircleanercap1
9Hoseclamp1Installtheaircleanercap.
10Nopartsrequired–Chargeandinstallthebattery.
11Nopartsrequired–Checktheengineoillevel.
12Nopartsrequired–Addfueltothemachine.
13
Number2generalpurposelithiumbase
ormolybdenumbasegrease.(Purchase
separately.)
1tubeCheckthemachineforgrease.
14Nopartsrequired–Preparethesidedischargechute.
15Nopartsrequired–Testthesafetyinterlocksystem.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved

ProcedureDescriptionQty.Use
16Nopartsrequired–Checkthemachinebeforedeliveryto
thecustomer.
Operator'sManual1
EngineOwner'sManual1
RegistrationCard1
Operatortrainingmaterial1
17
Key2
Deliveringthemachinetothecustomer.
1
RemovingPartsfromtheCrate
NoPartsRequired
Procedure
Removethetires,theseatandtheRolloverProtection
System(ROPS)Kitfromtheshippingcrate.
2
CheckingtheTirePressure
NoPartsRequired
Procedure
Pressure:13psi(90kPa)
Note:Thefrontcasterwheelsmaybesemi-pneumatic
tires.Semi-pneumatictiresdonothaveavalvestemand
donotneedtobechecked.
Checktheairpressureinthefronttiresandthereartires.
Figure1
3
RaisingtheMachineUpand
InstallingtheRearWheels
Partsneededforthisprocedure:
2Rearwheels
Procedure
1.Removethescrewsholdingtherightangleretaining
platetothecrate.
Figure2
2.Raisethebackofthemachineupandsupportitwith
jack-stands.
DANGER
Mechanicalorhydraulicjacksmayfailto
supportthemachineandcauseaseriousinjury.
•Useajackstand(s)whensupportingthe
machine.
•Donotusehydraulicjacks.
2

Figure3
3.Removethewheelnutsfrombothsidesofthe
vehicleandremovetherightangleretainingplate.
Discardthescrewsandretainingplate.
4.Mountthewheelswiththevalvestemtotheoutside
andsecurethemwiththewheelnutspreviously
removed.
5.Torquethewheelnutsto95ft-lb(128N-m).
6.Removethejack-stands.
Figure4
4
InstallingtheRollOver
ProtectionSystem
Partsneededforthisprocedure:
1RolloverProtectionSystemKit(ROPS)
Procedure
InstalltheRolloverProtectionSystemKit.Followthe
instructionsincludedwiththeROPSKit.
5
InstallingtheSeat
Partsneededforthisprocedure:
1Seat
1Seatplate
2Guard
8Flangenuts(5/16inch)
Procedure
1.Removethe4nutsholdingtheseatplatetothe
machine.Discardthesenuts,theyareusedfor
shippingonly.
g017994
Figure5
2.Removetheplasticcabletiesholdingtheguardsto
theseatplate.
3.Securetheseatplateandguardstotheseatwith4
angenuts(5/16inch).
3

g017995
Figure6
4.Plugtheharnessconnectorintotheseatswitch
locatedontopofthefueltank.
5.Installtheseattothemachineframewith4ange
nuts(5/16inch).
g017996
Figure7
1.Harnessconnector2.Flangenuts(5/16inch)
6
CheckingtheSeatBelt
NoPartsRequired
Procedure
Important:Ensurethebolttorqueissetbetween
49to61ft-lb(67to83N-m).
Theseatbeltangleandtheseatbeltbolttorqueneedto
becheckedbeforeoperating.
1.Checktheangleoftheseatbeltcomparedtothe
bottomoftheseat.Theangleneedstobe47degrees.
See(Figure8).
2.Ifneeded,settheseatbelttothecorrectangle.
3.Checkandsetthebolttorquebetween49to61ft-lb
(67to83N-m).
3
2
1
g014862
Figure8
1.Sideofseat3.47degrees
2.Seatbeltbolt,Settorque
between49to61ft-lb(67
to83N-m)
4

7
InstallingtheMotionControl
Levers
Partsneededforthisprocedure:
1Rightcontrollever
1Leftcontrollever
Bolt(3/8x1inch)(2areassembled)
Nut(3/8inch)(2areassembled)
Procedure
1.Rotatethemotioncontrolleverstotheupright
position.
2.Looselyinstallthecontrolleversontheoutsideof
theposts,using4boltsand4nuts.
Note:Installthecontrolleversinthetopand
middleholesforthehighpositionorthemiddleand
bottomholesforthelowposition,asdesired.
Figure9
1.Bolt(3/8x1inch)3.Controllever
2.Handle4.Nut(3/8inch)
3.Raisetheleversandalignthemtogetherinthe
neutralpositionandtightenthebolts.
Figure10
Note:Ifthemachineisnotproperlytracking,refer
toAdjustingtheTrackinginyourOperator’sManual.
8
InstallingtheLiftAssistPedal
Partsneededforthisprocedure:
1Carriagebolt(3/8x1-1/2inches)
1Flangenut(3/8inch)
Procedure
1.Ifneeded,loosentheexistingboltandnutforthe
liftassistpedal.
2.Rotatetheliftassistpedaltothecorrectposition
andinstallthecarriagebolt(3/8x1-1/2inches)and
locknut(3/8inch)(Figure11).Tightenbothbolts.
5

1 2
3g016346
Figure11
1.Liftassistpedal3.Carriagebolt(3/8x1-1/2
inches)
2.Flangenut(3/8inch)
9
InstallingtheAirCleanerCap
Partsneededforthisprocedure:
1Aircleanercap
1Hoseclamp
Procedure
Note:Notallunitscomewithaheavydutyaircleaner.
Thisprocedureonlyappliestomodelsthathaveaheavy
dutyaircleaner.
1.Removetheplasticplugortapecoveringtheair
cleaner.
Figure12
2.Removetheaircleanercapfromthemachine.
3.Installthehoseclampontotheaircleanercap.
Figure13
4.Installtheaircleanercapontotheaircleanerand
secureitwiththehoseclamp.
6

Figure14
10
ChargingandInstallingthe
Battery
NoPartsRequired
Procedure
WARNING
Chargingthebatteryproducesgassesthatcan
explodeandcauseseriousinjury.
•Keepcigarettes,sparksandamesawayfrom
thebattery.
•Makesuretheignitionswitchisoff.
•Ventilatewhenchargingorusingthebatteryin
anenclosedspace.
Important:Donotrunthemachinewiththe
batterydisconnected;electricaldamagemayoccur
totheengine.
1.Chargethebattery.RefertotheOperator'sManual
forinstructions.
Figure15
2.Installthebattery.RefertoInstallingtheBatteryin
theOperator'sManualforinstructions.
11
CheckingtheEngineOilLevel
NoPartsRequired
Procedure
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoServicing
theEngineOilLevelinOperator'sManual.
12
AddingFueltotheMachine
NoPartsRequired
Procedure
Addgasolinetothemachinebeforestartingit.Refer
toyourOperator’sManual.forthecorrectfueland
procedure.
7

G008942
12
4
3
Figure16
13
CheckingtheMachinefor
Grease
Partsneededforthisprocedure:
1tubeNumber2generalpurposelithiumbaseor
molybdenumbasegrease.(Purchaseseparately.)
Procedure
Checkthegreasefortheidlerarmonthemowerdeck.
Ifneeded,addgreaseuntilitcomesoutoftheseals.
g017435
Figure17
14
CheckingtheSideDischarge
Chute
NoPartsRequired
Procedure
Ifthereareplastictiesholdingthesidedischargechute
up,removethemandlowerthechuteintoplace.
WARNING
Anuncovereddischargeopeningcouldallowthe
lawnmowertothrowobjectsintheoperator'sor
bystander'sdirectionandresultinseriousinjuryor
death.Also,contactwiththebladecouldoccur.
Neveroperatethelawnmowerwiththegrass
deectorremovedunlessyouinstallacoverplate,a
mulchplate,oragrasschuteandcatcher.
1.MakesuretheLendofspringisinstalledbehind
thedeckedgebeforeinstallingtheboltasshownin
Figure18.
2.PlacetheJhookendofspringaroundgrassdeector
(Figure18).
Important:Thegrassdeectormustbefreeto
rotatewithdownwardtension.Liftthedeector
uptothefullopenpositionandensurethatit
rotatesfreely,withoutbindingintothefulldown
position.
8

Figure18
1.GrassDeector4.Lendofspring,place
behinddeckedgebefore
installingbolt
2.Spring5.Deckedge
3.Jhookendofspring
15
TestingtheSafetyInterlock
System
NoPartsRequired
Procedure
Beforeusingthemachine,testthesafetyinterlock
system;refertotheSafetyInterlockSysteminOperator's
Manual.
9

16
CheckingtheMachineBeforeDeliverytotheCustomer
NoPartsRequired
Procedure
Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedin
thefollowingtableandinitialeachwhennished.RefertotheOperator'sManualforinstructionsonperforming
theseprocedures.
InitialCheckProcedure
Checkthetirepressure.
Checkthelevelofthemower.
Checkthemowerdeckidlerarmforgrease
Checktheengineoillevel.
Checkthehydraulicuidlevel.
CheckROPSissecure.
Onliquidcooledmachines,checkthelevelofthecoolantintheradiatorandoverowbottle.
Checktheadjustmentoftheparkingbrake.
Ensurethatthemachinetrackscorrectly;refertotheOperator'sManualfortheadjustmentprocedure.
Checkthesafetyinterlocksystem;refertotheOperator'sManual.
EnsurethatthePTOworks.
Checkallthefastenersyouinstalledtoensurethattheyaretight.
Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:
Signature:Date:
10