Toro Z Master Professional 5000 Series User manual

FormNo.3409-767RevC
ZMaster®Professional5000or
6000SeriesRidingMower
with52in,60in,or72inTURBOFORCE®Side
DischargeMower
ModelNo.74906—SerialNo.400000000andUp
ModelNo.74918—SerialNo.400000000andUp
ModelNo.74926—SerialNo.400000000andUp
ModelNo.74928—SerialNo.400000000andUp
ModelNo.74930—SerialNo.400000000andUp
ModelNo.78926—SerialNo.400000000andUp
ModelNo.78928—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3409-767*C

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
WARNING
Removingstandardoriginalequipmentparts
andaccessoriesmayalterthewarranty,
traction,andsafetyofthemachine.Failureto
useoriginalToropartscouldcauseserious
injuryordeath.Makingunauthorizedchanges
totheengine,fuelorventingsystem,may
violateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimited
to,tires,belts,blades,andfuelsystem
componentswithoriginalToroparts.
Pleaserefertotheenginemanufacturer’sinformation
includedwiththemachine.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g027332
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................12
Controls...........................................................12
Specications..................................................13
BeforeOperation.................................................14
BeforeOperationSafety...................................14
RecommendedFuel.........................................14
UsingStabilizer/Conditioner.............................15
FillingtheFuelTank..........................................15
CheckingtheEngine-OilLevel..........................15
BreakinginaNewMachine..............................15
UsingtheRolloverProtectionSystem
(ROPS).........................................................16
ThinkSafetyFirst..............................................17
UsingtheSafety-InterlockSystem....................17
PositioningtheSeat..........................................18
UnlatchingtheSeat..........................................18
ChangingtheSeatSuspension.........................19
DuringOperation.................................................19
DuringOperationSafety...................................19
OperatingtheParkingBrake.............................21
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................21
OperatingtheThrottle.......................................21
OperatingtheIgnitionSwitch............................22
StartingtheEngine...........................................22
ShuttingOfftheEngine.....................................23
UsingtheMotion-ControlLevers.......................24
DrivingtheMachine..........................................24
StoppingtheMachine.......................................25
UsingtheSideDischarge.................................25
AdjustingtheHeightofCut...............................26
AdjustingtheAnti-ScalpRollers........................27
AdjustingtheFlowBafeCamLocks................27
PositioningtheFlowBafe................................28
OperatingTips.................................................29
AfterOperation....................................................30
AfterOperationSafety......................................30
UsingtheFuel-ShutoffValve.............................30
UsingtheDrive-Wheel-ReleaseValves............30
TransportingtheMachine.................................31
LoadingtheMachine........................................32
Maintenance...........................................................33
RecommendedMaintenanceSchedule(s)...........33
Pre-MaintenanceProcedures..............................34
MaintenanceandStorageSafety......................34
Lubrication..........................................................35
AddingLightOilorSprayLubrication................35
GreasingtheMower.........................................35
LubricatingtheCaster-WheelHubs..................37
EngineMaintenance...........................................38
EngineSafety...................................................38
ServicingtheAirCleaner..................................38
ServicingtheEngineOil....................................40
ServicingtheSparkPlug...................................42
CheckingtheSparkArrester.............................44
FuelSystemMaintenance...................................44
ServicingtheElectronicFuel-Injection
System..........................................................44
ReplacingtheLow-PressureFuel
Filter..............................................................44
ServicingtheHigh-PressureFuelFilter.............45
ServicingtheFuelT ank.....................................45
ElectricalSystemMaintenance...........................45
ElectricalSystemSafety...................................45
ServicingtheBattery.........................................45
ServicingtheFuses..........................................47
Jump-StartingtheMachine...............................47
DriveSystemMaintenance..................................49
CheckingtheSeatBelt.....................................49
CheckingtheRolloverProtectionSystem
(ROPS)Knobs..............................................49
AdjustingtheTracking......................................50
CheckingtheTirePressure...............................50
CheckingtheWheel-LugNuts..........................50
CheckingtheWheel-HubSlottedNut................50
AdjustingtheCaster-PivotBearing...................51
UsingtheClutchShim......................................51
CoolingSystemMaintenance..............................53
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................53
CleaningtheEngine-CoolingFinsand
Shrouds........................................................53
CheckingandCleaningtheHydraulic-Unit
Shrouds........................................................54
BrakeMaintenance.............................................55
AdjustingtheParkingBrake..............................55
BeltMaintenance................................................56
InspectingtheBelts..........................................56
ReplacingtheMowerBelt.................................56
ReplacingtheHydraulicPump-Drive
Belt................................................................57
ControlsSystemMaintenance.............................58
AdjustingtheControl-HandlePosition..............58
AdjustingtheMotion-ControlLinkage...............58
AdjustingtheMotion-ControlDamper...............59
AdjustingtheMotion-ControlNeutral-Lock
Pivot..............................................................60
HydraulicSystemMaintenance...........................60
HydraulicSystemSafety...................................60
ServicingtheHydraulicSystem........................60
MowerDeckMaintenance....................................63
LevelingtheMowerDeck..................................63
ServicingtheCuttingBlades.............................65
RemovingtheMowerDeck...............................67
ReplacingtheGrassDeector..........................69
Cleaning..............................................................69
CleaningundertheMower................................69
DisposingofWaste...........................................69
Storage...................................................................70
CleaningandStorage.......................................70
3

Troubleshooting......................................................71
Schematics.............................................................74Safety
Thismachinehasbeendesignedinaccordancewith
ANSIB71.4-2012.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
•Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustarttheengine.
Ensurethateveryoneusingthisproductknows
howtouseitandunderstandsthewarnings.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe
machine.
•Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
•Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationin
theirrespectivesectionsthroughoutthismanual.
4

SlopeIndicator
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5