Total TG1241806 User manual

Generadores
1
FICHA TÉCNICA
Marca: Total Tools
Voltaje: 110 - 220V~50/60Hz
Potencia: 2400W
Velocidad sin Carga: 8500min-1
Diametro Disco: 7”
Eje Enrosacado: 5/8 - 11UNC
Mango Auxiliar y Llave: Incluidos
Garantía: 3 meses
Incluye: Spindle Lock, Incluido, permite cambio discos
facilmente.
Procedencia: Importado
Producto: Lijadora Angular 2400W modelo Antiguo
CÓDIGO: UTG1241806
DESCRIPCIÓN: Lijadora angular Total Tools de 2400 W
modelo antiguo. Funciona con voltaje 110-120V~50/60Hz,
de una velocidad sin carga de 8500min-1. Eje enroscado de
5/8 - 11 UNC con spindle lock que permite cambio de disco
facilmente. Mango auxiliar y llave incluidos con la herramineta.
2400W Caja a color
110-120V
~50/60Hz
180mm
230mm
min-1
8500

T1217.V06
MADE IN CHINA
www.totaltools.cn
TOTAL TOOLS CO.,LIMITED
ANGLE GRINDER
2350W

General Power Tool Safety Warnings
WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases ordust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose
control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the
risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not
use a power tool while you are tired or under the influence of drugs, alcohol or medication.A moment
of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection.Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power
source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.This enables better control of the
power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools.Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool.Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for operations
different from those intended could result in a hazardous situation.
2

5) Service
a) Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
b) If the replacement of the supply cord is necessary, this has to be done by the manufacturer or his
agent in order to avoid a safety hazard.
6) Recommendation that the tool always be supplied via a residual current device with a rated residual current
of 30 mA or less.
Safety Warnings Common for Grinding Operations:
a) This power tool is intended to function as a grinder tool. Read all safety warnings,
instructions, illustrations and specifications
provided with this power tool. Failure to follow all instructions listed below may result in electric
shock, fire and/or serious injury.
b) Operations such as sanding, wire brushing, polishing or cutting-off are not recommended to
be performed with this power tool. Operations for which the power tool was not designed may create
a hazard and cause personal injury.
c) Do not use accessories which are not specifically designed and recommended by the tool
manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe
operation.
d) The rated speed of the accessory must be at least equal to the maximum speed marked on
the power tool. Accessories running faster than their rated speed can break and fly apart.
e) The outside diameter and the thickness of your accessory must be within the capacity rating
of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
f) The arbour size of wheels, flanges, backing pads or any other accessory must properly fit the
spindle of the power tool. Accessories with arbour holes that do not match the mounting hardware of
the power tool will run out of balance, vibrate excessively and may cause loss of control.
g) Do not use a damaged accessory. Before each use inspect the accessory such as
abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush
for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install
an undamaged accessory. After inspecting and installing an accessory, position yourself and
bystanders away from the plane of the rotating accessory and run the power tool at maximum
no-load speed for one minute. Damaged accessories will normally break apart during this test time.
h) Wear personal protective equipment. Depending on application, use face shield, safety
goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and
workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection
must be capable of stopping flying debris generated by various operations . The dust mask or respirator
must be capable of filtrating particles generated by your operation. Prolonged exposure to high
intensity noise may cause hearing loss.
i) Keep bystanders a safe distance away from work area. Anyone entering the work area must
wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away
and cause injury beyond immediate area of operation.
j) Hold power tool by insulated gripping surfaces only, when performing an operation where the
cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a "live"
wire may make exposed metal parts of the power tool "live" and shock the operator.
k) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or
snagged and your hand or arm may be pulled into the spinning accessory.
l) Never lay the power tool down until the accessory has come to a complete stop. The spinning
3

accessory may grab the surface and pull the power tool out of your control.
m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the accessory into your body.
n) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal may cause electrical hazards.
o) Do not operate the power tool near flammable materials. Sparks could ignite these materials.
p) Do not use accessories that require liquid coolants. Using water or other liquid coolants may
result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other
accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes
the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point
of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is
entering into the pinch point can dig into the surface of the material causing the wheel to climb out or
kick out. The wheel may either jump toward or away from the operator, depending on direction of the
wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can
be avoided by taking proper precautions as given below.
a) Maintain a firm grip on the power tool and position your body and arm to allow you to resist
kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or
torque reaction during start-up. The operator can control torque reactions or kickback forces, if
proper precautions are taken.
b) Never place your hand near the rotating accessory. Accessory may kickback over your hand.
c) Do not position your body in the area where power tool will move if kickback occurs. Kickback
will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and
cause loss of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create
frequent kickback and loss of control.
Safety Warnings Specific for Grinding Operations:
a) Use only wheel types that are recommended for your power tool and the specific guard
designed for the selected wheel. Wheels for which the power tool was not designed cannot be
adequately guarded and are unsafe.
b) The grinding surface of centre depressed wheels must be mounted below the plane of the
guard lip. An improperly mounted wheel that projects through the plane of the guard lip cannot be
adequately protected.
c) The guard must be securely attached to the power tool and positioned for maximum safety,
so the least amount of wheel is exposed towards the operator. The guard helps to protect operator
from broken wheel fragments and accidental contact with wheel.
d) Wheels must be used only for recommended applications. For example: do not grind with the
side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied
4

to these wheels may cause them to shatter.
e) Always use undamaged wheel flanges that are of correct size and shape for your selected
wheel. Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage.
Flanges for cut-off wheels may be different from grinding wheel flanges.
f) Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is
not suitable for the higher speed of a smaller tool and may burst.
5

SPECIFICATIONS
GENERAL SAFETY RULES
(For All Tools)
WARNING! Read and understand all instructions.
Failure to follow all instructions listed below, may result
in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS.
Work Area
1. Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.
Electrical Safety
4. Double insulated tools are equipped with a
polarized plug ( one blade is wider than the
other.) This plug will fit in a polarized outlet
only one way. If the plug does not fit fully in
the outlet, reverse the plug. If it still does not
fit, contact a qualified electrician to install a
polarized outlet. Do not change the plug in any
way. Double insulation eliminates the need for
the three wire grounded power cord and grounded
power supply system.
5. Avoid body contact with grounded surfaces
such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is grounded.
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord to
carry the tools or pull the plug from an outlet.
Keep cord away from heat, oil, sharp edges or
moving parts. Replace damaged cords
immediately. Damaged cords increase the risk of
electric shock.
8. When operating a power tool outside, use an
outdoor extension cord marked "W-A" or "W".
These cords are rated for outdoor use and reduce
the risk of electric shock.
Personal Safety
9. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use tool while tired or under the
influence of drugs, alcohol, or medication. A
moment of inattention while operating power tools
may result in serious personal injury.
Model No. TG1241806 UTG1241806
Rated voltage
Rated power input
No-load speed
Disc diameter
Spindle thread
220-240V~50/60Hz
2350W
8000/min
180mm
M14
220-240V~50/60Hz
2350W
8000/min
180mm
M14
110-120V~50/60Hz
2350W
8000/min
7˝
5/8˝-11UNC
Model No.
TG1241806-6(ISRAEL Plug)
Rated voltage
Rated power input
No-load speed
Disc diameter
Spindle thread
220-240V~50/60Hz
2350W
8000/min
180mm
M14
TG1241806-8(BS Plug)
220-240V~50/60Hz
2350W
8000/min
180mm
M14
TG1241806S (SAA Plug)
220-240V~50/60Hz
2350W
8000/min
180mm
M14
6
TG1241806-4(IRAM Plug)

Tool Use and Care
15. Use clamps or other practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand or against your body is
unstable and may lead to loss of control.
16. Do not force tool. Use the correct tool for your
application. The correct tool will do the job better
and safer at the rate for which it is designed.
17. Do not use tool if switch does not turn it on or
off. Any tool that cannot be controlled with the
switch is dangerous and must be repaired.
18. Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing the tool. Such
preventive safety measures reduce the risk of
starting the tool accidentally.
19. Store idle tools out of reach of children and
other untrained persons. Tools are dangerous in
the hands of untrained users.
20. Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained tools with
sharp cutting edges are less likely to bind and are
easier to control.
21. Check for misalignment or binding of moving
parts, breakage of parts, and any other
condition that may affect the tool’s operation.
If damaged, have the tool serviced before
using. Many accidents are caused by poorly
maintained tools.
22.
Use only accessories that are recommended
by the manufacturer for your model.
Accessories that may be suitable for one tool, may
become hazardous when used on another tool.
Service
23. Tool service must be performed only by
qualified repair personnel. Service or
maintenance performed by unqualified personnel
could result in a risk of injury.
24. When servicing a tool, use only identical
replacement parts. Follow instructions in the
Maintenance section of this manual. Use of
unauthorized parts or failure to follow
Maintenance instructions may create a risk of
electric shock or injury.
USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An
undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. Table 1
shows the correct size to use depending on cord
length and nameplate ampere rating. If in doubt, use
the next heavier gage. The smaller the gage number,
the heavier the cord.
3. Hold tool by insulated gripping surfaces when
performing an operation where the cutting tool
may contact hidden wiring or its own cord.
Contact with a "live" wire will make exposed metal
parts of the tool "live" and shock the operator.
4. When using depressed center grinding wheels,
be sure to use only fiberglass-reinforced
wheels.
5. Always use safety glasses or goggles.
Ordinary eye or sun glasses are NOT safety
glasses.
6. Check the wheel carefully for cracks or
damage before operation. Replace cracked or
damaged wheel immediately. Run the tool
(with guard) at no load for about a minute,
holding tool away from others. If wheel is
SPECIFIC SAFETY RULES
DO NOT let comfort or familiarity with product (gained
from repeated use) replace strict adherence to grinder
safety rules. If you use this tool unsafely or incorrectly,
you can suffer serious personal injury.
1. Always use proper guard with grinding wheel.
A guard protects operator from broken wheel
fragments.
2. Accessories must be rated for at least the
speed recommended on the tool warning label.
Wheels and other accessories running over rated
speed can fly apart and cause injury.
10. Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair,
clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught
in moving parts.
11. Avoid accidental starting. Be sure switch is off
before plugging in. Carrying tools with your
finger on the switch or plugging in tools that have
the switch on invites accidents.
12. Remove adjusting keys or wrenches before
turning the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in
personal injury.
13. Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance
enables better control of the tool in unexpected
situations.
14. Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used for
appropriate conditions. Ordinary eye or sun
glasses are NOT eye protection.
7

flawed, it will likely separate during this test.
7. Use only flanges specified for this tool.
8. Be careful not to damage the spindle, the
flange (especially the installing surface) or the
lock nut. Damage to these parts could result in
wheel breakage.
9. NEVER use tool with wood cutting blades or
other sawblades. Such blades when used on a
grinder frequently kick and cause loss of
control leading to personal injury.
10. Hold the tool firmly.
11. Keep hands away from rotating parts.
12. Make sure cord is clear of wheel. Do not wrap
cord around your arm or wrist. If control of
tool is lost, cord may become wrapped around
you and cause personal injury.
13. Make sure the wheel is not contacting the
workpiece before the switch is turned on.
14. Before using the tool on an actual workpiece,
let it run for a while. Watch for vibration or
wobbling that could indicate poor installation
or a poorly balanced wheel.
15. Use the specified surface of the wheel to
perform the grinding.
16. Watch out for flying sparks. Hold the tool so
that sparks fly away from you and other
persons or flammable materials.
17. Do not leave the tool running. Operate the tool
only when hand-held.
18. Do not touch the workpiece immediately after
operation; it may be extremely hot and could
burn your skin.
19. ALWAYS wear proper apparel including long
sleeve shirts, leather gloves and shop aprons
to protect skin from contact with hot
grindings.
20. Use of this tool to grind or sand some
products, paints and wood could expose user
to dust containing hazardous substances. Use
appropriate respiratory protection.
21. After using the tool, make sure the wheel
rotation comes to a complete stop before
setting the tool down. Setting the tool down
with the wheel rotating can cause personal
injury.
SAVE THESE INSTRUCTIONS.
WARNING:
MISUSE or failure to follow the safety rules stated in
this instruction manual may cause serious personal
injury.
Symbols
The followings show the symbols used for tool.
･volts
･amperes
･hertz
･alternating current
･alternating or direct current
･no load speed
･Class II Construction
･revolutions or reciprocation per minute
FUNCTIONAL DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and
unplugged before adjusting or checking function on
the tool.
Shaft lock
1
CAUTION:
• Never actuate the shaft lock when the spindle is
moving. The tool may be damaged.
Press the shaft lock to prevent spindle rotation when
installing or removing accessories.
1. Shaft lock
8

The switch handle can be rotated to either 90° left or
right to fit your work needs. First, unplug the tool. Press
the lock button and rotate the switch handle to left or
right fully. The switch handle will be locked in that
position.
•
in the desired position before operation.
• Before plugging in the tool, always check to see
that the switch trigger actuates properly and
returns to the "OFF" position when released.
• Switch can be locked in "ON" position for ease of
operator comfort during extended use. Apply
caution when locking tool in "ON" position and
maintain firm grasp on tool.
To start the tool, simply pull the switch trigger. Release
the switch trigger to stop.
For continuous operation, pull the switch trigger and
then push in the lock button, and then relese the switch
trigger.
To stop the tool from the locked position, pull the switch
trigger fully, then release it.
• Always be sure that the tool is switched off and
unplugged before carrying out any work on the
tool.
• Always be sure that the side grip is installed
securely before operation.
Screw the side grip securely on the position of the tool
as shown in the figure.
• When using a depressed center grinding
wheel/Multi-disc, flex wheel or wire wheel brush,
the wheel guard must be fitted on the tool so that
the closed side of the guard always points toward
the operator.
Switch handle mounting positions
CAUTION:
Switch action
For tool with lock button
CAUTION:
ASSEMBLY
CAUTION:
Installing side grip (handle)
CAUTION:
Installing or removing wheel guard
CAUTION:
For tool with locking screw type wheel guard
1
2
Always make sure that the switch handle is locked
1
2
3
Mount the wheel guard with the protrusion on the wheel
guard band aligned with the notch on the bearing box.
Then rotate the wheel guard around 180 degrees
counterclockwise. Be sure totighten the screw securely.
To remove wheel guard, follow the installation procedure
in reverse.
1. Wheel guard
2. Screw
3. Bearing box
1. Lock-on button
2. Switch trigger
1. Motor housing
2. Handle
2
1
9

For tool with clamp lever type wheel guard
Loosen the lever on the wheel guard. Mount the wheel
guard with the protrusion on the wheel guard band
aligned with the notch on the bearing box. Then rotate
the wheel guard around to the position shown in the
figure. Tighten the lever to fasten the wheel guard. If the
lever is too tight or too loose to fasten the wheel guard,
loosen or tighten the nut to adjust the tightening of the
wheel guard band.
To remove wheel guard, follow the installation procedure
in reverse.
Installing or removing depressed center
grinding wheel/Multi-disc (accessory)
WARNING:
• Always use supplied guard when depressed center
grinding wheel/Multi-disc is on tool. Wheel can
shatter during use and guard helps to reduce
chances of personal injury.
Mount the inner flange onto the spindle. Fit the
wheel/disc on the inner flange and screw the lock nut
with its protrusion facing downward (facing toward the
wheel).
To tighten the lock nut, press the shaft lock firmly so that
the spindle cannot revolve, then use the lock nut wrench
and securely tighten clockwise.
To remove the wheel, follow the installation procedure in
reverse.
Installing or removing flex wheel (optional
accessory)
WARNING:
• Always use supplied guard when flex wheel is on
tool. Wheel can shatter during use and guard helps
to reduce chances of personal injury.
Follow instructions for depressed center grinding
wheel/Multi-disc but also use plastic pad over wheel.
See order of assembly on accessories page in this
manual.
Installing or removing sanding disc (optional
accessory)
12
3
1
3
1
2
1
2
3
4
1
2
3
NOTE:
• Use sander accessories specified in this manual.
These must be purchased separately.
Mount the rubber pad onto the spindle. Fit the disc on
the rubber pad and screw the lock nut onto the spindle.
To tighten the lock nut, press the shaft lock firmly so that
the spindle cannot revolve, then use the lock nut wrench
and securely tighten clockwise.
1. Lock nut
2. Abrasive disc
3. Rubber pad
1. Lock nut
2. Flex wheel
3. Plastic pad
4. Inner flange
1. Lock nut wrench
2. Shaft lock
1. Lock nut
2. Depressed
center grinding
wheel/Multi-disc
3. Inner flange
1. Nut
1. Bearing box
2. Wheel guard
3. Nut
1
2
10

To remove the disc, follow the installation procedure in
reverse.
• It should never be necessary to force the tool. The
weight of the tool applies adequate pressure.
Forcing and excessive pressure could cause
dangerous wheel breakage.
• ALWAYS replace wheel if tool is dropped while
grinding.
• NEVER bang or hit grinding disc or wheel onto
work.
• Avoid bouncing and snagging the wheel, especially
when working corners, sharp edges etc. This can
cause loss of control and kickback.
• NEVER use tool with wood cutting blades and
other sawblades. Such blades when used on a
grinder frequently kick and cause loss of control
leading to personal injury.
• Never switch on the tool when it is in contact with
the workpiece, it may cause an injury to operator.
• Always wear safety goggles or a face shield during
operation.
• After operation, always switch off the tool and wait
until the wheel has come to a complete stop before
putting the tool down.
ALWAYS hold the tool firmly with one hand on rear
handle and the other on the side handle. Turn the tool on
and then apply the wheel or disc to the workpiece.
In general, keep the edge of the wheel or disc at an
angle of about 15 degrees to the workpiece surface.
• Check operation of brush by running tool with no
load, insuring that no one is in front of or in line with
brush.
• Do not use brush that is damaged, or which is out
of balance. Use of damaged brush could increase
potential for injury from contact with broken brush
wires.
Unplug tool and place it upside down allowing easy
access to spindle. Remove any accessories on spindle.
Mount urethane washer then thread wire cup brush onto
spindle and tighten with supplied wrench. When using
brush, avoid applying too much pressure which causes
over bending of wires, leading to premature breakage.
• When using wire cup brush, mount urethane
washer to the spindle. It will make it easier to
remove wire cup brush.
1
2
1
OPERATION
WARNING:
CAUTION:
Grinding and sanding operation
Operation with wire cup brush (optional
accessory)
CAUTION:
NOTE:
Operation with wire wheel brush (optional
accessory)
CAUTION:
• Check operation of wire wheel brush by running
tool with no load, insuring that no one is in front of
or in line with the wire wheel brush.
• Do not use wire wheel brush that is damaged, or
which is out of balance. Use of damaged wire
wheel brush could increase potential for injury from
contact with broken wires.
• ALWAYS use guard with wire wheel brushes,
assuring diameter of wheel fits inside guard. Wheel
1. Wire wheel
brush
1. Wire cup brush
2. Urethane
washer
15
11

can shatter during use and guard helps to reduce
chances of personal injury.
Unplug tool and place it upside down allowing easy
access to spindle. Remove any accessories on spindle.
Thread wire wheel brush onto spindle and tighten with
the wrenches.
When using wire wheel brush, avoid applying too much
pressure which causes over bending of wires, leading to
premature breakage.
• Always be sure that the tool is switched off and
unplugged before attempting to perform inspection
or maintenance.
• Never use gasoline, benzine, thinner, alcohol or
the like. Discoloration, deformation or cracks may
result.
The tool and its air vents have to be kept clean.
Regularly clean the tool's air vents or whenever the
vents start to become obstructed.
Use a screwdriver to remove the brush holder caps.
Take out the worn carbon brushes, insert the new ones
and secure the brush holder caps.
1
2
1
2
1
2
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be
performed by TOTAL Authorized or Factory Service
Centers, always using TOTAL replacement parts.
MAINTENANCE
CAUTION:
Replacing carbon brushes
ACCESSORIES
CAUTION:
• These accessories or attachments are
recommended for use with your TOTAL tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
• Your tool is supplied with a guard for use with a
depressed center grinding wheel, multi-disc, flex
wheel and wire wheel brush. If you decide to use
your TOTAL grinder with approved accessories
which you purchase from your TOTAL distributor or
factory service center, be sure to obtain and use all
necessary fasteners and guards as recommended
in this manual. Your failure to do so could result in
personal injury to you and others.
If you need any assistance for more details regarding
these accessories, ask your local TOTAL Service Center.
1. Brush holder
cap
2. Screwdriver
1. Commutator
2. Carbon brush
1. Exhaust vent
2. Inhalation vent
12

TG1241806,UTG1241806,TG1241806-4
TG1241806-6,TG1241806-8,TG1241806S Exploding view
2
1
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
23
24
25
27 28 29 30 31 32
33
35 36 37
38
39 40 41 42 43 44 45
46
47
48
49 50
52 53 54
55
56 57
26
51
10
34
22
14

TG1241806,UTG1241806,TG1241806-4
TG1241806-6,TG1241806-8,TG1241806S Spare part list
No. Part Description Qty No. Part Description Qty
Special Spanner
Pressure Plate
Grinding Wheel
Pressure Plate
Guard
Screw M8×30
Nut M8
Main Spindle
Woodruff Key 4×13
Dustproof Cover
Screw M5×16
Spring Washer 5
Bearing Block
6202 Bearing
Press Plate of Bearing
Spring Washer 4
Screw M4×10
Steel Pipe
Large Bevel Gear
Check Ring 14
Bearing 12×18×12
Check Ring 6
Screw ST4.8×30
Spring
Lock Pin
Reduction Gear Box
Wind Screen
Nut M8
Small Bevel Gear
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1
1
1
1
1
1
1
1
2
1
4
4
1
1
1
3
3
1
1
1
1
1
4
1
1
1
1
1
1
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
6201 Bearing
Press Plate of Bearing
Screw M5×10
Rotor
Dustproof Cover
629 Bearing
Bearing Sheath
Cross Screw ST5×75
Stator
Side Handle
Nameplate
Cross Screw ST4×12
Right Brush Cover
Cross Screw ST4×12
Carbon Brush
Brush Holder
Housing
Right Brush Cover
Cross Screw ST4×18
Cross Screw ST4×16
Cable Clip
Brand
Spring
Left Brush Cover
Switch
Left Handle
Cable Potector
Power cord
1
1
3
1
1
1
1
2
1
1
1
2
1
2
2
2
1
1
5
2
1
1
2
1
1
1
1
1
13