Town & Country Fireplaces TC30.D User manual

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HORIZONTAL
VARIABLE DEPTH
POWER VENT KIT
22270003 1 - 25 FEET
22270004 7 - 110 FEET
INSTALLATION AND
OPERATING INSTRUCTIONS
070322-20 TCVT.HPV-D 1000035216
For use with TC Series “C” & “D” units,
NOT FOR USE with TC54
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

0703221-20_TCVT.PV-D 070322-20_TCVT.PV-D 100005216
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66’ maximum
vertical rise
110’ maximum
vent length
using power vent
minimum venting - 3’
plus one 90 degree elbow
minimum 1½” clearance
to combustible surfaces
from vent pipe
maximum 3’ below unit
to center of vent pipe power vent
vent terminal
66’ maximum
vertical rise
power vent
chimney
Minimum distance of 3
feet between vent
terminal and adjacent
wall or structure must be
maintained to ensure
adequate air circulation
Minimum distance of 3
feet between vent
terminal and adjacent
wall or structure must be
maintained to ensure
adequate air circulation
Locate the replace as per the main instructions supplied.
Make the following modications to add the components used with the Flush
Mount Power Vent Kits. This installation must conform with local codes or, in the
absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or
the Natural Gas and Propane Installation Code, CSA B149.1.
All electrical installations should be performed by a qualied electrician to the
Canadian and U.S. National Electrical Codes (CSA C22.1 for Canada),
(ANSI/NFPA 70 for the U.S.) and/or local electrical codes.
UNDER NO CIRCUMSTANCES SHALL A RHEOSTAT BE USED
TO ALTER THE VOLTAGE SUPPLY TO THIS UNIT.
ITEM PART No. DESCRIPTION QTY
1 TCVT.7894 Power Vent Assy. 1
2 8020.5 Inner wall Plate 1
3 8029 Wall Pipe Cover 1
4 TCVT.80285WLD Wall Sleeve Assembly 1
5 TCVT.PVCINST Instructions 1
MINIMUM CLEARANCES TO
COMBUSTIBLE
Terminal casing:
0in. (0mm)
Vertical vent pipe:
1.5 in. (38mm)
Horizontal vent pipe:
1.5 in. (38mm)
All other clearances are as per the replace
installation instructions.
VENTING CONFIGURATIONS
Maximum total vent length
is 110ft plus six 90-degree
elbows or combination
of other elbows equaling
90-degrees, with a maximum
66 foot vertical rise.
Minimum total vent length
is 3 ft plus one 90-degree
elbow.
The vent can be installed
with any combination of rise
and run including up to 3 ft
below the unit. Ensure vent
pipe is properly supported.
Maximum Combined
vertical & horizontal
venting -110 ft plus six
90-degree elbows.
PAINT:
The vent terminal is painted
with a neutral color and can be
painted to suit the house color
See table (pg.3 ) to determine which powervent kit to use.
This powervent is switchable from
“Low” to “High”. The power setting
must be selected prior to operation.
TCVT.PV1.25
“Low” = 0 - 6 FEET
“Highi” = 7 - 25 FEET
TCVT.PV7.110
“Low” = 7 - 25 FEET
“High” = 26 - 110 FEET
Follow the selection chart on page
3 to select which powervent kit to
order.
Fig. #1
23
Power Vent
Power Vent Installation
Contents of Power Vent Kit
MODEL TTCVT.PV1.25 TCVT.PV7.110 TCVT.PVKIT REQUIRED
TC30.D YES
TC36.DAR YES
TC36.D YES
TC36.DST YES
TCWS.38D YES
TC42.D YES
TCWS.54D YES
TCWS.54DST NO
POWER VENT 0 - 6’ 7’- 25’ 26’-110’
TCVT.PV1.25 LOW HIGH -
TCVT.PV7.110 - LOW HIGH
Venting Length
Powervents Available by Model

Minimum Vent Length Chart
*TC36D and TC36DAR have same dimensions.
**TCWS 54D, and TCWS 54DST have the same dimensions
This power vent kit cannot be used on model TC54.D
TCWS 54D** TCWS 38D TC30D TC36D*TC42D TC36DST
49” 45” 47 51” 57” 56” 0” 3 feet
61” 57” 59” 63” 69” 68” 12” 2 feet
73” 69” 71” 75” 81” 80” 24” 1 foot
Minimum Rise Pipe Min.
From Floor to Flue Center Length Pipe
Length
A B C
THIS POWER VENT SYSTEM IS FOR USE WITH 5”& 8” COAXIAL DIRECT VENT PIPING
0703221-20_TCVT.PV-D 070322-20_TCVT.PV-D 100005216
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Fig. #3
Fig. #2
45
Vent Terminal Minimum Clearances
M
K
I
A
V
G
G
H
A
J
V
G
A
B
C
A
V
V
A
V
B
F
B
L
V
E
V
V
V
D
FIXED
CLOSED
FIXED
CLOSED OPEN-
ABLE
OPEN-
ABLE
AIR SUPPLY INLET
VENT TERMINAL GAS METER
AREA WHERE TERMINAL
IS NOT PERMITTED
B
B
Canada¹ US²
A= Clearances above grade, veranda, porch, deck, or balcony. 12 inches (30 cm) min. 12 inches min.
B= Clearance beside or below a window or door that may be opened. 12 inches (30 cm) for
appliances ≤ 100,000
Btuh.,
36 inches (91cm) for
appliances > 100,000
Btuh.
9 inches for appliances >
10,000 Btuh and ≤ 50,000
Btuh.
*12 inches for appliances
> 50,000 Btuh.,
C= Clearance to permanently closed window recommended to prevent condensation
on window.
12 inches (30 cm) 12 inches
D= Vertical clearance to ventilated soft located above the terminal within a horizontal
distance of 2 feet (61 cm) from the center line of the terminal.
2 inches (5 cm) min. 2 inches min.
E= Clearance to unventilated soft from the center line of the terminal. 2 inches (5 cm) min. 2 inches min.
F= Clearance to outside corner. 6 inches (15 cm) min. 6 inches min.
G= Clearance to inside corner from the center line of the terminal. 3 inches (8 cm) min. 3 inches min.
H= Clearance to each side of center line extended above meter/regulator assembly. 3 feet (90 cm) min.
within a height of 15ft
(4.5m) above the meter
or regulator assembly
**
I= Clearance to service regulator vent outlet. 3 feet (90cm) min. **
J= Clearance to non mechanical air supply inlet to building or the combustion air inlet
to any other appliance.
12 inches (30 cm) ≤
100,000 Btuh.
36 inches (91) cm >
100,000 Btuh
9 inches for appliances >
10,000 Btuh and ≤ 50,000
Btuh.
12 inches for appliances
> 50,000 Btuh.
K= Clearance to a mechanical air supply inlet. 6 feet (1.8 m) min. 3 feet (90cm) min.
above if within 10ft (3m)
horizontally
L= Clearance above paved side-walk or a paved driveway located on public property ^ 7 feet (2.1 m) min. **
M= Clearance under veranda, porch, deck, or balcony ‡ 2 inches (5 cm) min. ‡ 2 inches min.
1) - In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code
2) - USA - In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code,
** Clearance in accordance with local installation codes and the requirements of the gas supplier
^ A vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and
serves both dwellings*
‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor.
Warning:
The clearances listed below are based on testing with allowable temperatures of 170F (75C), some building
materials (vinyl, plastic etc.) may be damaged or distorted at these allowable temperatures. Softs, Siding
and Decking made with vinyl or other plastics will require larger clearances to prevent heat related damage.
Check with siding/Soft or decking manufacturer and proceed with caution.

NOTE:
THE TCWS 54DST DOES
NOT REQUIRE THE TCVT.
PVKIT.
IT HAS A VACUUM
SWITCH AND TUBES
WHICH ARE PRE-
INSTALLED INTO THE
UNIT.
0703221-20_TCVT.PV-D 070322-20_TCVT.PV-D 100005216
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This kit uses either Simpson Duravent GS direct vent pipe, Secure Vent direct vent
pipe, Selkirk Direct-temp vent pipe or ICC Exceldirect vent pipe with a 5” inner pipe
and an 8” outer pipe. For part numbers see the table of venting components on
page 12 of this manual. This vent can only be used as a side wall termination.
1. Attach the Power Vent Adaptor (part # 22270005) directly to the appliance with the three
screws and seal outer pipe with aluminium tape provided. (Fig. #4)
Note: The inner pipe does not need to be sealed.
2. Connect one of the high temperature silicone tubes to the upper pressure tap (marked
“LOW”) on the adaptor.(Fig.#4) Secure with the hose clamp provided and route the tube
through any hole back to the control box. This tube will be connected to the “low” side of
the pressure switch inside the control compartment.(Fig.#20) Connect the second tube to
the lower pressure tap(marked “HIGH”) and route to the control box as before. Connect this
tube to the remaining port on the pressure switch.
Tubes may touch unit and be trimmed if required.
Note: Ensure that there are no blockages in these tubes, as this will cause the
control to malfunction.
3. Locate the power vent termination following the clearance to combustible table
(Page 2), venting conguration diagram (Fig. #1 & 2), and terminal location diagram
(Fig. #3).
4. Cut and frame a 14 5/8” wide by 14 7/8” high opening. For standard up and out
installations, the opening should be 3/4” lower than the minimum specied in Fig. #2.
Height of the opening will vary with each installation. See Fig. #5.
5. Attach the power vent terminal, by securing the outer anges on the perimeter of the
terminal to the outside wall; ensure that the terminal is the right way up (exhaust at the
bottom). Once secured to the building, the outer anges may be covered with siding/
stucco/etc. up to the level of the perimeter edge. As per local building codes. See Fig. #6.
6. Determine desired amount of exterior power vent protrusion, and fasten mounting
ange with supplied fasteners. Silicone joint after installation. See Fig. #8 and #13.
7a. For wall thicknesses 7 1/2” or less, install the inner wall plate supplied over the
terminal as shown in Fig. #7 and secure to the framing.
CAUTION:
The adjustable vent
restrictor located on the
underside of the rebox
top must be fully open.
CAUTION:
This terminal is designed
to be ush, or protruding
from the nished
outside wall. Under no
circumstances should this
terminal be recessed into
the wall past this point.
(Fig. #8)
Fig. #4 Power Vent Adaptor.
Part # 22270005
MUST BE INSTALLED
AT THE UNIT.
UPPER PRESSURE
TAP, MARKED
“LOW”
SECURE WITH
THREE SCREWS
AND SEAL WITH
TAPE.
LOWER PRESSURE
TAP, MARKED
“HIGH”
67
Horizontal (Side Wall) Venting CAUTION:
The rise and run combination and the
number of elbows must not exceed
specications in Fig #1 and Fig #2.
Fig. #5
Fig. #7
Fig. #6
Fig. #8
TERMINAL SECURING
FLANGE
WALL FINISH NO
DEEPER THAN 1 1/4”
EXHAUST
14 7/8”
14 5/8”
INNER WALL PLATE
SEAL WITH SILICONE
ON ALL FOUR SIDES
7 7/8”
NOTCH AT THE TOP
SILICONE AFTER
INSTALLATION
ADJUSTABLE FROM FLUSH
TO SURFACE. MOUNT IN 1 1/2”
INCREMENTS

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The gas control system is located on the right hand side
of the rebox behind an access panel and the decorative
panel.
1. Burner assembly, burner media and/or decorative
panels may need to be removed if already installed (see
main installation manual for details).
2. Remove access panel located on the right hand side of
the rebox (Fig. #14).
3. Locate and disconnect the spade connectors in the
black wire loop on the right side of the module and in
the orange wire running from the module to the socket
labelled “pilot” on the valve (Fig. # 15 and #16).
4. Using the jumper wires provided, connect the 120V
“hot” supply wire to one of the black wires from the control
module. Then connect the “hot” wire from the power vent
blower to the other black wire on the control module, (Fig.
#17). The module acts as a switch to turn on the power
vent blower. (Also see wiring diagram on Pg.15).
Fig. #15
Fig. #16
Fig. #17
Fig. #14 ACCESS PANELACCESS PANEL
SPADE CONNECTORS INSPADE CONNECTORS IN
BLACK WIRE LOOPBLACK WIRE LOOP
ORANGE WIRE FROMORANGE WIRE FROM
MODULE TO VALVEMODULE TO VALVE
SUPPLIED WIRES TO CONNECT TOSUPPLIED WIRES TO CONNECT TO
BLACK WIRE ON MODULEBLACK WIRE ON MODULE
HOT WIRE FROM
BLOWER
HOT WIRE FROM
120V SUPPLY
89
Fig. #9
Fig. #11
Fig. #10
INNER WALL PLATE
WALL SLEEVE
ASSEMBLY
WALL PIPE COVER
NOTCH AT TOP
Fig. #12 WALL THICKNESS GREATER THAN
7 1/2” UP TO MAX. 16 1/2”
INNER WALL PLATE
WALL SLEEVE
ASSEMBLY
WALL PIPE COVER
7b. For wall thicknesses greater than 7 1/2” and up to a maximum
of 16 1/2”, attach the inner wall plate to the wall sleeve assembly,
using the four screws provided (Fig #9).Then slide this assembly
over the terminal with the notch at the top (Fig #11 & Fig. #12).
8. Slide the wall pipe cover, with the small notch oriented at the
top, over the vent pipe and attach pipe to the replace. (Fig #10)
Connect the vent pipe to the vent terminal and then secure the
inner wall plate and wall pipe cover to the framing. This ensures
that any insulation is retained in the wall and that the correct
clearances are maintained.
9. Run the required Simpson Duravent GS / Secure Vent /
Selkirk Direct-temp or ICC Exceldirect pipe from the adaptor
to the terminal assembly. Assemble as per the vent pipe
manufacturer’s instructions including all shields and restops.
NOTE: The vent terminal comes pre-painted, but can be painted
to match your wall nish color using high temperature paint that
can withstand temperatures of at least 250 degrees Fahrenheit
or 120 degrees Celcius.
NOTCH AT
THE TOP
ATTACH SCREWS
FROM THE INSIDE
Fig. #13 SILICONE GAP
ON ALL SIDES
AFTER
INSTALLATION
Control System Connection
For “Series C” Fireplaces

LOW SIDELOW SIDE
OF SWITCHOF SWITCH
PRESSUREPRESSURE
SWITCHSWITCH
HIGH SIDEHIGH SIDE
OF SWITCHOF SWITCH
The gas control system is located on the right hand side of the rebox behind an
access panel and the decorative rebox panel (if installed). The replace is oper-
ated via a wall control and a hand held remote control unit.
The wall control is connected to the replace by a 40 ft. communication cable
supplied with the replace.
Installation
1. Place the replace in the desired location.
2. Remove the window from the replace.
3. Remove access panel from right hand side of the rebox (Fig #22).
4. Connect 110 V. AC electrical supply to the wires installed inside the junction
box
(Fig #23). The replace is rated at 110 volts, 60Hz, 0.25A. The optional power
vent kit is rated at 115 volts, 60Hz, 1.8A.
The electrical wires can be accessed from both inside and outside the junc-
tion box by removing one of the two small access panels (Figs #23 & 24).
5. Connect the gas supply to the valve (Fig #24 ).
Fig. #23
6. Attach one end of the wall switch control cable to the
wall control. (not shown), and the other end to the
interface board (Fig #24).
7. If not already installed, install the burner using the
instructions supplied with the burner kit.
8. Turn on the gas supply and check that all connections
are tight and leak free. Fig. #24
INTERFACE BOARD
MODULE
JUNCTION BOX
REGULATOR
BOARD
TRANSFORMER
VACUUM
SWITCH
GAS CONNECTOR
OUTER ACCESS PANEL
INSIDE ACCESS
PANEL
WALL SWITCH
CONNECTOR
JUNCTION BOX
POWER
VENT
SWITCH
FIREBOX ACCESS PANEL
Fig. #22
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1. Connect the pressure switch jumper wires to the
orange wire (Fig. # 19).
2. Attach the silicone tube from the upper pressure tap
on the power vent adaptor (Fig. #4) to the “low” port of
the pressure switch. Attach the other silicone tube from
the lower pressure tap to the “high” port of the pressure
switch (Fig. #20).
3. Secure the pressure switch in the control box using the
screw provided (Fig. #21).
4. Continue with installation and reassemble all of the
parts previously removed.
WARNING:This switch must be installed in a vertical
position and will not function if installed otherwise.
(Fig. 18)
This power vent system can only run on 115 V AC.
Before operating the unit, the battery backup located
behind the wall switch receiver must be removed.
The wall switch must be set to power vent mode,
see unit manual.
ORANGE WIREORANGE WIRE
Fig. #19
Fig. #20
Fig. #21
Fig. #18
10 11
Pressure Switch Installation
For “Series C” Fireplaces
Control System Connection
For “Series D” Fireplaces

LOW SIDELOW SIDE
OF SWITCHOF SWITCH
HIGH SIDEHIGH SIDE
OF SWITCHOF SWITCH
Fig. #25
WHTWHT
GNDGND
BLKBLK
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Attach the silicone tube from the upper pressure tap on the power vent
adaptor (Fig. #4) to the “low” port of the pressure switch. Attach the other silicone
tube from the lower pressure ap to the “high” port of the pressure switch (Fig.
#25).
Pressure Switch Installation
For “Series D” Fireplaces The Flush Mount Power Vent assembly has an electrical
connector block mounted internally. The external wiring
from the main voltage/control module should be connected
to this block. Follow the steps below to access this block.
1. Remove the 2 top and 2 bottom screws securing the
end cap only. Remove the cover (Fig #27 & #28).
2. Remove the 4 screws securing the blower cover to the
assembly and remove. (Fig #29)
3. Run the power supply wire from the replace to the
connector block inside the power vent assembly.
(Fig #30 & #31). Connect wires as shown. Connect ground
to ground screw and tighten strain relief.
4. Reposition blower cover and secure in place with
previously removed screws. Place the end cover back onto
the upper tabs and secure in place with 2 screws on top
and 2 on bottom.
DECORATIVE
COVER
SCREWS
SCREWS
SCREWS
COMBUSTION BLOWER
H NG
TERMINAL
BLOCK
RED
GREY
SPEED SELECTOR SWITCH
POWER VENT WIRING DIAGRAM
BLACK
Fig. #27
Fig. #29
Fig. #28
Fig. #30
Fig. #31
12 13
The NV / PV (Natural Vent / Power
Vent) switch (Fig #26) on the interface
board (Fig #24) is set according to
which type of evacuating vent system
is present. If the replace is vented
without the assistance of a power
vent, the switch should be set to “NV”.
If using a power vent, “PV” should be
selected.
Selecting Natural Vent and Power Vent Modes
Fig. #26 Important Note:
When switching between NV
and PV, both the electrical
power supply to the replace
must be turned off and the
backup batteries removed to
properly re-set the module.
Fan Wiring

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NOTE: If this powervent is to be installed in a
TC30 then it should use the full restrictor as
shown in Fig. #32.
NOTE:For all other units use the restrictor
shown in Fig. #33.
Fig. #32 Fig. #33
16 3/4”
16 7/8”
9 11/16”
7 7/8”
6 11/16”
151/2”
1 5/8”
14 15
Dimensions Venting Components
SIMPSON DURAVENT COMPONENTS
Number Description
1208 6” Pipe Length
1207 9” Pipe Length
1206 12” Pipe Length
1204 24” Pipe Length
1203 36” Pipe Length
1202 48” Pipe Length
1211 11” to 14-5/8” Pipe, Adjustable
1217 4-10” Pipe, Adjustable
1245 45° Elbow
1290 90° Elbow
1240 Round Ceiling Support /Wall Thimble Cover
1241 Cathedral Ceiling Support Box
1242 Wall Firestop
1247 Wall Thimble
1263 Ceiling Firestop
1288 Wall Strap
SECURE VENT COMPONENTS
Number Description
SV5L6 6” Pipe Length
SV5L12 12” Pipe Length
SV5L24 24” Pipe Length
SV5L36 36” Pipe Length
SV5L48 48” Pipe Length
SV5LA 6” Pipe, Adjustable
SV5LA12 12” Pipe, Adjustable
SV5LA24 24” Pipe, Adjustable
SV5E45 Swivel 45° Elbow
SV5E90 Swivel 90° Elbow
SV5CSB Adjustable decorative sq. cathedral support
SV5AC Collar for decorative sq. cathedral support
SV5SU Universal support
SV5SD Floor support
SV5BM Wall band
SV5RSA Attic radiation shield
SV5RSM Wall radiation shield
SV5BF Firestop
SELKIRK DIRECT-TEMP
Number Description
1605006 6” Pipe Length
1605009 9” Pipe Length
1605012 12” Pipe Length
1605018 18” Pipe Length
1605024 24” Pipe Length
1605036 36” Pipe Length
1605048 48” Pipe Length
1605082 4-10” Pipe, Adjustable
1605215 45° Elbow
1605230 90° Elbow
1605424B Cathedral ceiling support box (blk)
1605500 Firestop spacer
1605460B Wall thimble (blk)
1605430 Wall support band
ICC MODEL EXCELDIRECT
Number Description
TC-5DL6 6” Pipe Length
TC-5DL1 12” Pipe Length
TC-5DL2 24” Pipe Length
TC-5DL4 48” Pipe Length
TE-5DE45 Swivel 45° Elbow, Galvalume
TE-5DE90 Swivel 90° Elbow, Galvalume
TM-5SS Square Support / Radiation Shield
TM-5RDS Round Support / Radiation Shield
TM-5CS Cieling Support / Firestop
TM-OS Offset Support
TM-SR Roof Support
TM-WS Adjustable Wall Support
TM-5WT Insulated Wall Thimble
TM-5TR Trim Ring, Black
TM-5AS Attic Radiation Shield / Firestop

115 Volt 60 Hz 1.8A
Power Vent Fan
Pressure Switch
AC Adaptor
Electrical box inside Control Compartment
Gas Valve
Module
Wall Switch Receiver
Pull connectors apart to connect to optional power vent
White Green White Orange Black
Black Black
Black Red
120 Volt Hot wire (Black) 120 Volt Common wire (White)
1/4” Male Connector
1/4” Male Connector
1/4” Male Connector
1/4” Male Connector 1/4” Female Connector
1/4” Female Connector
1/4” Female Connector
1/4” Female Connector
Wiring the Optional Power Vent Kit provided by Town & Country
Communication wires
Main
Pilot
Low pressure side
Orange
Orange
Pressure switch wire (Supplied)
Power Vent switch wire (Supplied)
Black
Black
STANDARD AWG 14-2 WIRE OR EQUIVALENT (NOT SUPPLIED)
Fig. #34 Fig. #35
Wiring Diagram for Series “D” Fireplaces
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All electrical installations should be performed by a qualied electrician to the Canadian and U.S. National Electrical Codes (CSA C22.1 for Canada), (ANSI/NFPA 70 for the U.S.) and/or local electrical codes.
16 17
Wiring Diagram for Series “C” Fireplaces

Fig. #36
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ITEM PART No. DESCRIPTION QTY
1 80001902 FRONT GRILL COVER 1
2 80002217 INNER GRILL 1
*3 80000553 BLOWER ASSEMBLY 1’ TO 25’ 1
*3 80000554 BLOWER ASSEMBLY 25’ TO 110’ 1
4 80002024 BLOWER GASKET 1
5 80002216 MOUNTING FLANGE 1
6 80002059 FIRESTOP KIT 1
1
2
*3
4
5
6
18 19
Replacement Parts

www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
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Reproduction, adaptation, or translation
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