Toyota PT398-42130 Configuration guide

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PREPARATION REMOTE ENGINE STARTER (RES)
Page 1 of 26
Issue C : 04/11/13
(E) 08192-07810
(S) PT398-00071-SL
PT398-89100-SS PT398-52080-HS 90167-T120A
91651-60618
(E) PT398-00070-EL
(S) PT398-00070-SL
(E) PT398-4209E
(S) PT398-4209S
Part #: PT398-42130
Conicts: Do not install into Non-Smart Vehicles and do not use Techstream Lite.
KitContents
Service Part #’s
RecommendedTools
Personal&VehicleProtection Description
Safety Glasses
Safety Gloves (Optional)
SpecialTools
Techstream Use latest version on TIS (Do not use Techstream Lite)
1/4” Drive Torque Screwdriver
(Req’d for Hood Switch)
Included in the TPMS Tool Kit# 00002-TTPWS
Toyota SST# 00002-TTPWS-03, #0 Phillips
Hood Switch: 3.1 in•lbf (0.35 N•m)
InstallationTools
Pick Tool
Screwdriver Flat Blade Jeweler’s
Nylon Panel Removal Tool e.g. Panel Pry Tool #1 Toyota SST# 00002-06001-01
Side Cutters
Torque Wrench Battery: 48 in•lbf (5.4 N•m)
Hood Latch: 71 in•lbf (8.0 N•m)
Pliers Needle Nose
Tape Clear, Electrical
Wrench 10mm
Socket 10mm, Extension
SpecialChemicals
Cleaner VDC Approved Cleaner
Glass Cleaner Household Glass Cleaner
x1 x1
x1 x1
RES ECU Hood Switch
RES ECU Bracket M6 Bolt V4 Harness
x1
Wire Tie
Foam Tape Window Label Engine Room Label Owner’s GuideKey Tag
English x2
Spanish x2
Screw
(for Hood SW)
x1
AdditionalItems
(may be required)
Item# Description
RecommendedSequence
ofApplication
Item# Description
x1
English x1
Spanish x1
English x2
Spanish x2
x1 x10

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PREPARATION REMOTE ENGINE STARTER (RES)
Page 2 of 26
Issue C : 04/11/13
TableofContents
I. Preparation ............................................................................................................................ 1–4
1. Table of Contents ................................................................................................................................................2
2. Wire Routing Overview ................................................................................................................................... 3-4
II. Procedure ............................................................................................................................5–23
1. Hood Switch Installation. ..............................................................................................................5
2. Vehicle Disassembly . ..................................................................................................................8
3. RES ECU Preparation and Installation.............................................................................................9
4. V4 Harness Installation............................................................................................................... 11
5. Registration. ............................................................................................................................ 17
6. Complete the Installation. ........................................................................................................... 22
7. Tags and Labels........................................................................................................................ 23
III. Checklist ........................................................................................................................... 24–26
1. Accessory Function Checks..............................................................................................................................24
2. Vehicle Appearance Check ...............................................................................................................................24
3. Vehicle Function Checks..............................................................................................................................25-26
AccessoryInstallationPractice(readbeforeinstallation)
Care must be taken when installing this accessory to ensure damage does not
occur to the vehicle. The installation of this accessory should follow approved
guidelines to ensure a quality installation.
These guidelines can be found in the “Accessory Installation Practices”
document.
This document covers such items as:
• Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.)
• Safety (eye protection, checking torque procedure, etc.)
• Vehicle Disassembly/Reassembly (panel removal, part storage, etc.)
• Electrical Component Disassembly/Reassembly (battery disconnection,
connector removal, etc.)
Please see your TOYOTA dealer for a copy of this document.
Legend
Do not proceed until process has
been completed.
Follow steps carefully to avoid
damaging the Vehicle
or Accessory
Use caution to avoid injury.
Used in Figures to call attention to
specic tools recommended for the
process.
Highlights a change in installation
with respect to previous issue.
Indicates that torque is related to
safety.
Video available; click to play.
Wire Tie location and number.
xx

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PREPARATION REMOTE ENGINE STARTER (RES)
Page 3 of 26
Issue C : 04/11/13
RAV4w/SmartKeyRES EngineCompartment
A 2P Black
BVehicle’s 2P Black
Pre-Connector
Y Hood Switch
BAY

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PREPARATION REMOTE ENGINE STARTER (RES)
Page 4 of 26
Issue C : 04/11/13
RAV4w/SmartKeyRES WireRoutingOverview
TVIP Vehicle Description
A G69 5P White
B JG2 12P White
C JG2 12P White D 3C Yellow Wire
(Female Terminal)
E
-
24P White (for RES ECU)
M
-
1P White (for Registration)
N
-
1P White (for Registration)
W
-
White Tape
Z
-
RES ECU
A
E
B
Z
M
W
N
D
C

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 5 of 26
Issue C : 04/11/13
1. HoodSwitchInstallation.
a. Place the Vehicle in Park with
the Parking Brake set.
b. Disconnect the Negative
Battery Terminal.
• Note the Battery Cable Position
as it will be re-installed in the
same position.
CAUTION: Do not touch the
Positive Terminal.
c. Dislodge the Hood Lock
Assembly.
• Remove 3 Bolts.
d. Remove the Hood Lock
Cable from the Hood Lock
Assemby.

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 6 of 26
Issue C : 04/11/13
Make sure to hold the Hood
Switch by its sides.
Make sure the Hood Switch Lever
is positioned properly.
If the Hood Switch is broken,
RES will not function.
e. Install the Hood Switch with
the Switch Lever underneath
the Hood Lock Trigger Lever.
NOTE:Torque the Screw to
3.1 in•lbf (0.25~0.35 N•m).
NOTE:Do not re-use the Screw
once it is already installed. The
effect of the adhesive becomes
weak if used again.
Fig. 1-4
f. Reinstall the Hood Lock
Cable to the Hood Lock
Assembly.
Phillips Jeweler’s Screwdriver, Torque Screwdriver Fig. 1-5

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 7 of 26
Issue C : 04/11/13
g. Reinstall the Hood Lock
Assembly.
NOTE: Torque the Bolts to
71 in•lbf (8.0 N•m).
h. Disconnect the Vehicle’s
Black 2P Pre-Connector.
i. Connect the Vehicle’s Black
2P Pre-Connector to the
Hood Switch Connector.

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 8 of 26
Issue C : 04/11/13
1 DS Step Cover
2 DS Cowl Cover
3 DS Lower Dash Cover
Disconnect all Corresponding
Connectors.
2. VehicleDisassembly.
a. Remove the Driver’s Side
Step Cover.
b. Remove the Driver’s Side
Cowl Cover.
• Remove 1 Nut.
DisassemblyOverview
1
2
3

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 9 of 26
Issue C : 04/11/13
c. Dislodge the Driver’s Side
Lower Dash Cover.
d. Disconnect the Vehicle
Connectors from the
Lower Dash Cover.
• Dislodge Vehicle Harness Clip.
3. RESECUPreparation
andInstallation.
a. Attach the RES ECU Bracket
to the RES ECU.
Fig. 3-1

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 10 of 26
Issue C : 04/11/13
c. Connect the V4 24P White
Connector to the RES ECU.
b. Attach the Foam Tape to the
RES ECU.
Fig. 3-2
0 mm
d. Install the RES ECU using
the supplied Bolt.
NOTE: Make sure the Guide Pin
is seated correctly and verify that
the Bolt is tightened securely.
e. Route the V4 Harness toward
the Driver’s Side Cowl Area.
Fig. 3-3

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 11 of 26
Issue C : 04/11/13
4. V4HarnessInstallation.
a. Locate the Vehicle’s 5P White
Pre-Connector and remove
the Tape securing it.
b. Connect the V4 5P White
Connector to the Vehicle’s
5P White Pre-Connector.
c. Route the 5P Connectors
toward the Lower Dash
Cover area.

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 12 of 26
Issue C : 04/11/13
d. Secure the V4 Harness’s
White Tape Marker and the
5P Connectors to the Vehicle
Harness using 1 Wire Tie.
e. Disconnect the Vehicle’s 48P
White Connector from the
Vehicle’s J/B.
• Release the Vehicle Connector’s
Black Lever.
f. Remove the 48P White
Vehicle Connector’s Lever.
• Release the lock on both sides of
48P Connector.
CAUTION:Do not force the 48P
Connector’s Lever.
Flat blade Jeweler’s Screwdriver Fig. 4-6

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 13 of 26
Issue C : 04/11/13
g. Lift the Terminal Retainer Clip
of the 48P Connector.
CAUTION:Do not pull out the
Retainer Clip.
h. Insert the V4 Yellow Wire
Terminal into the indicated
location on the 48P White
Vehicle Connector.
i. Close the 48P Connector’s
Terminal Retainer Clip.
VERIFY: That the Terminal Pin
is properly inserted and does not
come out.
Flat blade Jeweler’s Screwdriver, Pick Tool Fig. 4-7
Fig. 4-8
V4 Yellow Wire Terminal
48P Vehicle Connector
Wire View
Fig. 4-9
j. Re-attach the 48P Vehicle
Connector’s Black Lever.

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 14 of 26
Issue C : 04/11/13
k. Reconnect the Vehicle’s
48P White Connector to
the Vehicle’s J/B.
l. Secure the V4 Yellow Wire to
the Vehicle Harness using
2 Wire Ties.
m. Route the V4 Harness toward
the Driver’s Side Cowl Area.

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 15 of 26
Issue C : 04/11/13
p. Disconnect the Vehicle’s 12P
White Connector from the
Connector Block in the DS
Cowl Area.
n. Secure the V4 Harness to
the Vehicle Harness using
1 Wire Tie.
NOTE: Make sure not to secure
to the Hood Latch Cable.
o. Secure the V4 Harness to
the Vehicle Harness using
1 Wire Tie.
q. Connect the V4 12P White
Connector to the Vehicle’s
Connector Block.

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 16 of 26
Issue C : 04/11/13
r. Connect the V4 12P White
Connector to the Vehicle’s
12P White Connector.
s. Secure the V4 Harness to
the Vehicle Harness using
1 Wire Tie.
t. Secure the 12P Connectors
to the Vehicle Harness using
1 Wire Tie.
5. Registration.
a. Open the Hood.
b. Verify if the 30 Amp Fuse is
installed to D/C Cut.
• If not, install now.

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 17 of 26
Issue C : 04/11/13
c. Temporarily reconnect the
Negative Battery Cable.
CAUTION: Do not touch the
Positive Terminal.
d. Locate the 1P RES
Diagnostic Connectors in the
Driver’s Side Cowl Area and
connect them.
NOTE: Once connected you will
have 10 minutes to complete this
section, steps e–ac.
e. Close all doors.
OFFACC ON
X5
Fig. 5-4 f. Place the Vehicle in Park (P)
position.
g. Cycle the “Engine Start Stop”
Button from OFF to ON 5
times.
NOTE: One cycle consists of:
OFF → Accessory → ON. This
is equivalent to pressing the
“Engine Start Stop” Button 14
times.
LOOK: For the Hazard Lights to
Flash Once.
Fig. 5-3

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 18 of 26
Issue C : 04/11/13
OFFON
Fig. 5-5
h. Start the Engine.
i. After 10 seconds stop the
Engine.
LOOK: For the Hazard Lights to
Flash Once.
IFTHISPROCEDUREFAILED
The Hazard Lights ash Three
Times.
• Disconnect the Vehicle’s 1P RES
Diagnostic Connectors.
• Start again from step d.
CAUTION: Techstream Lite will
not work for this section, use the
Techstream Notebook ONLY.
j. Connect the Techstream
Notebook to the Vehicle’s
Diagnostic Port.
k. With the Smart Key in your
possession, press the
“Engine Start Stop” Button
twice to select the Ignition
“ON” position.
Techstream Fig. 5-6
l. Start the TIS Techstream
Application by clicking on
the shortcut located on the
Desktop.
m. Click “Connect to Vehicle”.
Fig. 5-7

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 19 of 26
Issue C : 04/11/13
q. Select “Smart Key.”
r. Click .
n. Conrm that the information
displayed on the Vehicle
Connection Wizard is correct
for the vehicle. If not verify
that the Techstream is
properly connected.
o. Select w/Smart Key.
p. Click “Next>.”
File Function Setup TIS User Help
Connect to Vehicle
Open Scan Data File
Launch TIS
New Users Demo
Generic OBD II
Log Out
Software
Registration
Check for Scantool
Updates
User/Language
Selection
Ver x.xx.xxx
TIS
techs t r eam
ABS
TIS techstream
Vehicle Connection Wizard(S301-04)
Select the Information and press Next
Required Information:
Optional Information:
VIN:
Memo:
xxxxxxxxxxxxxxxxxxx
Division: XXXXXX
Model: XXXXXXXXX
Model Year: 20XX
Engine:
Option:
XXXXXXXX
XXXXXXXX
Cancel
Next>
<BackHelpManual
Fig. 5-8
TIS techstream - 10645
File Function Setup TIS User Help
System Select
System Selection Menu
Stored Data
Print
Health Check
Customize
Setting
ECU
Reprogramming
CAN
Bus. Check
Close
Generic EnglishS601-03 DLC3
Air Conditioner
Combination Meter
*Sliding Roof
SRS Airbag
Main Body
Tilt&Telescopic
Main Body
*Accessory Gateway
Combination Meter
Back Door
*Driver Door
Mirror
D Door Motor
*Passenger Door
Occupant Detection
Sliding Roof
Driver Seat
TIS techstream - 10645
File Function Setup TIS User Help
System Select
System Selection Menu
Select desired system and then press Live Data to access the ECU.
Note: An astrisk (*) indicates a system that is unsupported or not responding.
Stored Data
All ECUs Powertrain Chassis Body Electrical
Print
Health Check
Customize
Setting
ECU
Reprogramming
CAN
Bus. Check
Close
Generic EnglishS601-03 DLC3
Air Conditioner
Combination Meter
SRS Airbag
Smart Key
Main Body
Occupant Detection
Back Door D Door Motor Sliding Roof
Fig. 5-9
s. Click on “Utility”.
t. Select “ECU Communication
ID Registration”.
u. Click .
TIS techstream - 10645
File Function Setup TIS User Help
System Select
Utility Selection Menue
Stored Data Customize
Print
Close
Generic EnglishS601-03 DLC3
Custimize
ECU Communication ID Registration
Smart Code Registration
Communication Check(Key Diag Mode)
Smart Code Erasure
Smart Code Reset
Trouble Codes
Data List
Active Test
Monitor
Utility
Select desired Utility and then press Next button.
Fig. 5-10

TOYOTA RAV4 w/Smart Key 2013– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 20 of 26
Issue C : 04/11/13
w. Select “Remote Engine
Starter”.
x. Click “Next>”.
v. Click “Next>”.
TIS techstream - 10645
File Function Setup TIS User Help
System Select
Utility Selection Menue
Stored Data Customize
Print
Close
Generic EnglishS601-03 DLC3
Custimize
ECU Communication ID Registration
Smart Code Registration
Communication Check(Key Diag Mode)
Smart Code Erasure
Smart Code Reset
Trouble Codes
Data List
Active Test
Monitor
Utility
Select desired Utility and then press Next button.
ECU Communication ID Registration (SMRT-13-001)
Welcome to the ECU Communication ID
Registration wizard.
This function is used to perform the “hand
shake” procedure.
Confirm the following conditions:
-The Engine is ON (IG)
-Smart Cancel Function is OFF
Cancel
Next>
Fig. 5-11
TIS techstream - 10645
File Function Setup TIS User Help
System Select
Utility Selection Menue
Stored Data Customize
Print
Close
Generic EnglishS601-03 DLC3
Custimize
ECU Communication ID Registration
Smart Code Registration
Communication Check(Key Diag Mode)
Smart Code Erasure
Smart Code Reset
Trouble Codes
Data List
Active Test
Monitor
Utility
Select desired Utility and then press Next button.
ECU Communication ID Registration (SMRT-13-002)
Make a selection and press Next to “hand
shake” the selected ECU’s
Cancel
Next><Back
ID Code Box and Steering Lock
Remote Engine Starter
Fig. 5-12
CONFIRM:That the ECU
Communication ID was
completed successfully.
y. Click “Exit”.
TIS techstream - 10645
File Function Setup TIS User Help
System Select
Utility Selection Menue
Stored Data Customize
Print
Close
Generic EnglishS601-03 DLC3
Custimize
ECU Communication ID Registration
Smart Code Registration
Communication Check(Key Diag Mode)
Smart Code Erasure
Smart Code Reset
Trouble Codes
Data List
Active Test
Monitor
Utility
Select desired Utility and then press Next button.
ECU Communication ID Registration (SMRT-13-002)
Communication ID registration for Remote
Engine Starter is complete.
Exit
Fig. 5-13