Toyota PT398-47091 User manual

TOYOTA PRIUS 2010– TVIP V4
PREPARATION REMOTE ENGINE STARTER (RES)
Page 1 of 33
Issue : D 05/22/09
Part #: PT398-47091 NOTE: Part number of this accessory may not be the same as the part number shown.
Conicts: Do not install into Manual Transmission Vehicles or Vehicles without RKE systems.
RecommendedTools
Personal&VehicleProtection Description
Safety Glasses
Safety Gloves (Optional)
Vehicle Protection Blankets, Parts Boxes
SpecialTools
Techstream Software version 4.1 or later
InstallationTools
Screwdriver #2 Phillips, Flat Blade Jeweler’s
Nylon Panel Removal Tool e.g. Panel Pry Tool #1 Toyota SST# 00002-06001-01
Side Cutters
Torque Wrench 48 in•lbf (5.4 N•m); 66.4 in•lbf (7.5 N•m)
Tape Clear, Electrical
Socket 10mm, extension
SpecialChemicals
Cleaner VDC Approved Cleaner
Glass Cleaner Household Glass Cleaner
x1 x1 x1x1 x10x1 x1
x1
English x2
Spanish x2
KitContents
AdditionalItems
(may be required)
Item# Description
RecommendedSequence
ofApplication
Item# Description
1TVIP V5 RS3200 plus
2 TVIP V4 Remote Engine Starter
RES ECU RES Harness Hood Switch
RES ECU Bracket Wire Tie
Hood Switch
Screw
Remote Label Window Label Owner’s Guide
M6 Bolt
Key Tag
Engine Room
Label
x1
GBS ECU Bracket
x3
Foam Tape
x1
Washer
English x2
Spanish x2
English x2
Spanish x2
English x1
Spanish x1

TOYOTA PRIUS 2010– TVIP V4
PREPARATION REMOTE ENGINE STARTER (RES)
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Issue : D 05/22/09
TableofContents
PreparationI. ............................................................................................................................ 1–4
Table of Contents1. ................................................................................................................................................2
Wire Routing Overview2. .......................................................................................................................................3
ProcedureII. ............................................................................................................................5–30
Hood Switch Installation1. ......................................................................................................................................5
Disassembly (Driver’s Area)2. ..............................................................................................................................10
RES ECU Preparation3. ......................................................................................................................................12
V4 Wire Harness Installation (Driver’s J/B Area)4. ..............................................................................................13
V4 Wire Harness Installation (Driver’s Cowl Area)5. ............................................................................................17
Registration Preparation...6. ................................................................................................................................23
Registration7. .......................................................................................................................................................24
Tags and Labels8. ................................................................................................................................................29
Complete the Installation9. ..................................................................................................................................30
ChecklistIII. ........................................................................................................................... 31–33
Accessory Function Checks1. ..............................................................................................................................31
Vehicle Function Checks2. ...................................................................................................................................32
AccessoryInstallationPractice(readbeforeinstallation)
Care must be taken when installing this accessory to ensure damage does not
occur to the vehicle. The installation of this accessory should follow approved
guidelines to ensure a quality installation.
These guidelines can be found in the “Accessory Installation Practices”
document.
This document covers such items as:
Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.)•
Safety (eye protection, checking torque procedure, etc.)•
Vehicle Disassembly/Reassembly (panel removal, part storage, etc.)•
Electrical Component Disassembly/Reassembly (battery disconnection,•
connector removal, etc.)
Please see your Toyota dealer for a copy of this document.
Legend
Do not proceed until process
has been completed.
Follow steps carefully to
avoid damaging the Vehicle
or Accessory
Use caution to avoid injury.
Used in Figures to call attention
to specic tools recommended
for the process.
Highlights a change in
installation with respect to
previous issue.
Indicates that torque is related
to safety.
Video available; click to play.

TOYOTA PRIUS 2010– TVIP V4 PREPARATION REMOTE ENGINE STARTER (RES)
Page 3 of 33
Issue : D 05/22/09
TVIP Vehicle Description
A OL1 26P White
B OL1 26P White
C OL2 12P White
D OL2 12P White
E24P White
(for RES ECU)
JL79 3P White
M1P White
(for Registration)
N1P White
(for Registration)
S 2D Wire Terminal
(RED Wire)
WRES ECU
A
B
D
E
C
W
N
M
S
J
Prius
WireHarnessOutline*
*ColorofHarnessonOverviewcorrespondswithColoredTapenearConnectorsonHarness.

TOYOTA PRIUS 2010– TVIP V4 PREPARATION REMOTE ENGINE STARTER (RES)
Page 4 of 33
Issue : D 05/22/09
TVIP Vehicle Description
YA47 Hood Switch
Y
Prius
WireHarnessOutline

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 5 of 33
Issue : D 05/22/09
HoodSwitchInstallation.1.
Place the vehicle in Park witha.
the Parking Brake set.
Remove the Rear Board.b.
DisassemblyOverview 1 Rear Board
2 Rear Box
3Rear Trim
4 DS Step Cover
5DS Cowl Cover
6 Lower Dash Cover
7Lower Steering Column
Cover
Disconnect all Corresponding
Connectors.
1
3
4
6
5
2
7
3

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 6 of 33
Issue : D 05/22/09
Remove the Rear Box.c.
Remove the Rear Trims tod.
gain access to the Battery.
Disconnect the Negativee.
Battery Terminal.
Note the Battery Cable Position•
as it will be re-installed in the
same position.
CAUTION:Do not touch the
Positive Terminal.
Swap the Bolt and Nut on thef.
Negative Battery Terminal
from one side to the other for
easier installation.

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 7 of 33
Issue : D 05/22/09
Check if Hood Switch is installed
WITH
Hood Switch
(Go to Next Section, Page 10)
WITHOUT
Hood Switch
NO
YES

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 8 of 33
Issue : D 05/22/09
Dislodge the Hood Latchh.
Assembly.
Remove 3 Bolts.•
Install the Hood Switch withi.
the Switch Lever underneath
the Hood Latch Trigger Lever.
CAUTION: Make sure the Hood
Switch Lever is under the Latch
Lever.
Make sure to hold the Hood
Switch by its sides.
Make sure the Hood Switch Lever
is positioned properly.
If the Hood Switch is Broken RES
will not function.

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 9 of 33
Issue : D 05/22/09
Tighten 1 Screw.j.
Connect the Vehicle’s Hoodk.
Switch Connector to V4 Hood
Switch Connector.
Disconnect the Jumper
Connector if installed.
Reinstall the Hood Latchl.
Assembly.
m. Torque the Hood Latch Bolts
to 66.4 in•lbf (7.5 N•m).

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
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Issue : D 05/22/09
Secure the Vehicle Hoodn.
Switch Harness to the Vehicle
with 1 Wire Tie.
Disassembly.(Driver’s2.
Side)
Remove the Driver’s Sidea.
Step Cover.

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
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Issue : D 05/22/09
Remove the Driver’s Sideb.
Cowl Cover.
Remove 1 Nut.•
Remove the Lower Dashc.
Cover.
Remove 1 Screw.•
Wrap the Lower Dash Coverd.
in a blanket and place on the
oor.
Dislodge the Steeringe.
Column’s Center Clip.
CAUTION: Do not force this clip
as it is very easy to break.

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 12 of 33
Issue : D 05/22/09
Release the Back Clips onf.
both sides.
Release the Front Clips ong.
both sides.
Turn the Steering wheel from•
Right to Left to access the Holes.
Use a Flat Blade Jeweler’s Screw-•
driver wrapped with Electrical
Tape to release the clips.
RESECUPreparation.3.
Install the Bracket to RESa.
ECU.
Attach a piece of Foam Tapeb.
to the RES ECU.

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
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Issue : D 05/22/09
V4WireHarnessInstalla-4.
tion.(Driver’sJ/BArea)
Disconnect the Vehiclea.
Connectors on the right side
of the Junction Box.
Disconnect the 36P White b.
Vehicle Connector.
Release Black Connector Lever.•
V4/V5ADDONONLY
Dislodge the GBS ECUc.
Bracket.
Remove 1 Bolt and Washer.•
Disconnect GBS Connector.•
CAUTION: Do not drop the Bolt
and Washer.

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 14 of 33
Issue : D 05/22/09
e. Insert the V4 Red Wire
Terminal into the indicated
location on the 36P Vehicle
Connector.
Close the Terminal Retainer Clip.•
VERIFY: Terminal Pins are
properly inserted and do not
come out.
Re-attach the Black Connec-f.
tor Lever.
Reconnect the Vehicle Con-g.
nectors.
Using Flat Blade Jeweler’sc.
Screwdriver remove the
Black Connector Lever.
• Do not force the Lever.
Lift up the Terminal Retainerd.
Clip.
• Do not pull out the Retainer Clip.

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
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Issue : D 05/22/09
V4ONLY
Install RES ECU using theh.
Bolt and Washer from the Kit.
Attach GBS Bracket and RES•
Bracket.
Install the RES ECU with RES/•
GBS Bracket.
CAUTION: Do not drop the Bolt
and Washer.

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 16 of 33
Issue : D 05/22/09
Dislodge the Vehicle’sl.
Harness Shielding.
Release 1 Clip.•
Route the V4 Harness alongm.
the Vehicle Harness towards
the Driver’s Cowl Area.
Reinstall the Vehicle’s Har-n.
ness Shielding.
Secure the V4 Harness to theo.
Vehicle Harness Shielding
with 1 Wire Tie.
V4/V5ADDONONLY
Attach GBS Bracket and RESi.
Bracket.
Install the RES ECU withj.
GBS Bracket.
CAUTION: Do not drop the Bolt
and Washer.
Plug the V5 8P Connector to k.
the GBS ECU.

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 17 of 33
Issue : D 05/22/09
Plug the V4 RES Connectorp.
to RES ECU.
Secure the V4 Harness toq.
Vehicle Harness with 2 Wire
Ties.
V4WireHarnessInstalla-5.
tion(Driver’sCowlArea)
Secure V4 Harness to thea.
Vehicle Harness with 1 Wire
Tie.
V4ONLY
Connect the V4 3P Connec-b.
tor to the Vehicle’s 3P Pre-
connector.

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
Page 18 of 33
Issue : D 05/22/09
Disconnect the Vehicle’sc.
White 12P Connector.
Plug the V4 12P Connectorsd.
in between the Vehicle’s Con-
nectors.
Disconnect the Vehicle’se.
White 26P Connector.

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
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Issue : D 05/22/09
Plug the V4 26P Connectorsf.
in between the Vehicle’s Con-
nectors.
Remove the Tape securingg.
the RES Diagnostic
Connectors.
Secure the V4 26P Connec-h.
tors to the Vehicle Harness
with 1 Wire Tie.
Secure the V4 12P, 3P and i.
1P Connectors to the Vehicle
Harness with 1 Wire Tie.
Secure the V4 Harness to thej.
Vehicle Harness with 1 Wire
Tie.
V4/V5ADDONONLY
Connect the V4 3P Connec-k.
tor to V5 3P Connector.

TOYOTA PRIUS 2010– TVIP V4
PROCEDURE REMOTE ENGINE STARTER (RES)
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Issue : D 05/22/09
Cut 2 Wire Ties securing thel.
V5 Harness.
Disconnect the V5’s and m.
Vehicle’s 12P Connectors.
Plug the V4 12P Connectorsn.
in between the Vehicle’s and
V5 Connectors.