Toyota 86180-0W030 User manual

TOYOTA SOLARA 2006 - XM SATELLITE RADIO TUNER
Section I – Installation Preparation
Issue Page 1 of 12 pages DIO
Issue: B 02/13/06
Part Number: Tuner Assy 86180-0W030
Mounting Kit PT546-06060
Tuner Assy Kit Contents (86180-0W030)
Item # Quantity Reqd. Description
1 1 Satellite Tuner
Mounting Kit Contents (PT546-06060)
Item # Quantity Reqd. Description
1 Tuner Cable
3CUSHION TAPE
(100mm x 50mm)
2
12 LOCK TIE A (AVC-LAN)
2Bracket Ass’y SDARS
Receiver
2 NUT (M6)
3
4Screw (M5L8 )
1 ANTENNA
1 GOUND PLATE
1 CORRUGATED TUBE
4NYLON TAPE
(30mm x 30mm)
4
3CUSHION TAPE
(100mm x 50mm)
Hardware Bag Contents – 1
Item # Quantity Reqd. Description
1 3 CUSHION TAPE A
(100mm x 50mm)
2 12 LOCK TIE A (AVC-LAN)
Hardware Bag Contents – 2
Item # Quantity Reqd. Description
1 2 Tuner Bracket
2 2 NUT (M6)
3 4 Screw (M5L8 )
Hardware Bag Contents - 3
Item # Quantity Reqd. Description
1 1 Antenna
2 1 GOUND PLATE
3 1 CORRUGATED TUBE
4 4 NYLON TAPE
(30mm x 30mm)
5 3 CUSHION TAPE B
(100mm x 50mm)
Additional Items Required For Installation
Item # Quantity Reqd. Description
Conflicts
Note:
Recommended Tools
Safety Tools
Safety Goggles
Seat Covers
Floor Protectors
Special Tools
None
Installation Tools
Ratchet
Extension
Socket 10mm, 12mm
Phillips Screwdriver
Nylon Removal Tool
Masking tape (50 mm wide)
Torque Wrench 4.1 N·m
Side Cutter
Special Chemicals
Cleaner 3MTM Prepsol-70
General Applicability
Note:-
Recommended Sequence of Application
Item # Accessory
1
2
* Mandatory
Legend
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CAUTION: A process that must be carefully observed
in order to reduce the risk of damage to the
accessory/vehicle and to ensure a quality installation.
TOOLS & EQUIPMENT: Used in Figures calls out the
specific tools and equipment recommended for this
process.

TOYOTA SOLARA 2006 - XM SATELLITE RADIO TUNER
Section I – Installation Preparation
Issue Page 2 of 12 pages DIO
Issue: B 02/13/06
Parts Description of mounting Kit (PT546-06060)
Item # Parts Name
Q
t
y
A Tuner Cable 1
B CUSHION TAPE A
(
100mm x 50mm
)
3
2
C LOCK TIE A
(
AVC-LAN
)
12
A Bracket Ass’
y
SDARS Receive
r
2
B
N
UT
(
M6
)
2
3
C Screw
(
M5 x L8
)
4
A ANTENNA 1
B GOUND PLATE 1
C CORRUGATED TUBE 1
D
N
YLON TAPE
(
30mm x 30mm
)
4
4
E CUSHION TAPE B
(
100mm x 50mm
)
3
I
t
e
m
# P a
r
ts Na
m
e Parts No. Qty
1 Tuner 86180-0W030 1
Parts Description of Tuner Assy (86180-0W030)

TOYOTA SOLARA 2006 - XM SATELLITE RADIO TUNER
Section II – Installation Procedure
Issue Page 3 of 12 pages DIO
Issue: B 02/13/06
Section II – Installation Procedure
A. Vehicle Disassembly.
1. Set parking brake.
2. Shift into neutral (N), and then unscrew the
shift knob.
3. Remove the negative (–) battery cable.
(Figure A1):
i. Protect the fender before removing the
battery cable.
ii. Be careful not to touch the positive
terminal.
4. Remove the trim cover in the luggage
compartment. (Figure A2)
5. Disassemble the rear seat as follows:
i. Fold down the seatback, and then fold back
the cover to locate the bolts.
ii. Unbolt and remove the right rear seatback.
(Figure A3)
iii. Disengage the hooks and remove the rear
seat cushion and the rear seat hinge.
(Figure A4)
NOTE: Be careful not to damage the seat, door and
other vehicle parts when removing the seat
from the vehicle.
STOP
STOP
N
egative
b
atter
y
cable
Figure A1
10 mm Socke
t
Ratchet Extension
Screw
Cli
p
s x 2
Phillips screwdrive
r
Figure A2
Bolts x 2
12 mm Socke
t
Ratchet Extension
Figure A3
STOP
Fig. A-4
Rear Seat Hinge
Hooks x 2
Locating Tang

TOYOTA SOLARA 2006 - XM SATELLITE RADIO TUNER
Section II – Installation Procedure
Issue Page 4 of 12 pages DIO
Issue: B 02/13/06
6. Disengage the clips and claws and remove the
passenger side door scuff plate. (Figure A5)
7. Remove the passenger side cowl side trim as
follows (Figure A6):
i. Remove cap A.
ii. Disengage clip B and remove the cowl side
trim.
8. Remove the passenger side quarter trim panel
as follows (Figure A7)
i. Disengage the clips and remove the quarter
trim panel.
9. Remove the upper console panel.
i. Open the front and rear console box lids.
ii. Disengage the clips and remove the upper
console panel. (Figure A8)
Clips x 5
Claws x 4
Figure A5
N
ylon Removal Tool
Clips x 8
U
pp
er console
p
anel
Figure A8
N
ylon Removal Tool
Clip B
Cap A
Passen
g
er doo
r
N
ylon Removal Tool
Figure A6
Cli
p
s x 9
Figure A7
N
ylon Removal Tool

TOYOTA SOLARA 2006 - XM SATELLITE RADIO TUNER
Section II – Installation Procedure
Issue Page 5 of 12 pages DIO
Issue: B 02/13/06
10. Remove the front console box.
i. Disengage the clips, and then remove the
front console box. (Figure A9)
ii. Disconnect the connectors.
11. Remove the instrument cluster upper finish.
i. Place masking tape to protect the surface
trim.
ii. Insert the nylon removal tool at the side
edge of the upper panel to disengage the
clips, and then slide the upper panel toward
the rear of the vehicle to remove it.
(Figure A10)
iii. Disconnect the connectors.
12. Remove the instrument cluster finish panel
lower and head unit.
i. Remove the four (4) bolts, and then pull
the instrument cluster lower finish panel
toward you to remove the head unit.
(Figure A11)
ii. Disconnect the connectors.
NOTE: The removal procedure is the same for non-
navigation head units.
13. Remove the glove compartment door.
i. Disconnect the damper from the right end
of the glove compartment box.
(Figure A12)
Clips x 4
Front
console box
Figure A9
N
ylon Removal Tool
Bolts x 4
Clips x 4
Figure A11
N
ylon Removal Tool
10 mm Socke
t
Screw
Damper
Figure A12 Phillips screwdrive
r
Guide pins x 3
Insert
tool
here
Cli
p
s x 5
Figure A10
Masking tape
N
ylon Removal Tool
Masking Tape