TPI KFR-26GW/ZBP User manual

64
INVERTER WALL SPLIT
Technical specifications
Indoor unit
Outdoor unit
Working range
Refrigeration cycle diagram
Main function
System control
Wiring diagram
Faults & self-diagnoses
Service parts list
page 64
page 66
page 67
page 68
page 69
page 70
page 71
page 78
page 85
page 80
Service Manual
for DC-Inverter
KFR-26GW/ZBP & 34GW/ZBP

65
9000BTU 12000BTU
Model KFR-26GW/AZBP KFR-34GW/AZBP
Cooling capacity 2600(900~3200) 3500(1000~3700)
8870(3100~11000) 12000(3412~13000)
Heating capacity3400(1000~4000) 4100(1000~4500)
12000(3412~14000) 140003412~15400)
Rated power input
Cooling 780(250~1100) 1020(260~1320)
Heating 950(250~1320) 1130250~1500)
Rated current
Air flow(indoor/high speed)
Refrigerant tube size
Dimension(WhHhD)
Cooling 3.7 4.80
Heating 4.5 5.30
Operation frequency 28~95
Power220/240V/1/50Hz
520
Noise(indoor/outdoor) İ42/52
Refrigerant(R410A˅770 910
Liquid
Gas?
Connecting wire 3h1.0+1h0.75 3h1.5+1h0.75
Power wire 3h1.0/10A 3h1.5/16A
Drain hose(Indoor/Outdoor) I. d¶16
Indoor 815h288h210
Outdoor 820h540h320
Weight
10.5 10.5
Btu/h
W
W
A
Hz
3
m /h
2
mm
mm
mm
kg
2
mm
inch
Btu/h
W
dB(A)
g
Outdoor
Indoor
32 35
1/4
ʾ
3/8
ʾ
1/4ʾ
1/2
ʾ
Note
Rated cooling capacity under below conditions˖
Indoor temp:27ćDBˈ19ćWB˗Outdoor temp:35ćDBˈ24ćWB.High speed;4-meter connecting pipe.
Rated heating capacity under below conditions˖
Indoor temp:20ćDB;Outdoor temp:7ćDBˈ6ćWB.High speed;4-meter connecting pipe.
We get the noise under heating model meantime.The fan runs at high speed.
3
1
2
Refrigerant R410A
Technical specifications
Heat pump

66
Indoor side temp.ć
Working range
-10
-7
10
21
24
43
20 27 30 32
Max.operation temp
Min.operation temp
Min.operation temp
Max.operation temp
Heating
Cooling
21
Outdoor side temp.
ć

Outdoor unit
68
unit(mm)
9000Btu
760
528
256
538
283
12000Btu
760
528
256
538
283
Dimension
W
H
D
L1
L2
L1
L2
H
W
D
Outdoor unit

69
Indoor unit
Indoor
Exchanger
Indoor air thermo
3-way valve
2-way valve
Gas side
Liquid side
Cooling capillary
Compressor
Outdoor
Exchanger
Outdoor unit
Check valve(Heating model)
Accumulator
Indoor unit
Indoor
Exchanger
Indoor air thermo
Indoor
pipe
thermo
3-way valve
2-way valve
Gas side
Liquid side
Compressor
Outdoor
Exchanger
Outdoor unit
Reversing valve
(Heating model)
cooling
heating
Heating capillary
Indoor
pipe
thermo
discharge thermo
Outdoor
pipe
thermo
Outdoor
air
thermo
Outdoor
air
thermo
Outdoor
pipe
thermo
discharge thermo
Refrigeration cycle diagram
COOLING ONLY MODELS
COOLING AND HEATING MODELS
Cooling capillary

70
Cooling
Heating
Soft/dry
Auto operation
Temporary operation
Sleep
Add and reclaim fluorine running
24-hour timer
Vertical air direction adjustment
Vertical air direction adjustment
Capacity adjust(Inverter
Ice avoid(cooling model)
Cold air avoid(heating model)
Auto defrost
Heating overload protection
Cooling overload protection
Current protection
Discharge temp protection
Compressor 3-minute protection
IPM protection
Low voltage protection
Frequency control
Faults & self-diagnoses
Main function
Main function

Ice avoid
Frequency control by indoor temp
71
Limit of the most frequency by outdoor temp
Indoor temp-setting temp
Temp range ABCDE FGH
89 85 81 77 73 37 28 0
Frequency(Hz)
C
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
A
B
C
D
E
F
G
H
Compress OFF
12
11
17
18
23
24
29
30
36
37
40
41
44
45
0
-1
Fmax= 55Hz
Fmax= 55Hz
Fmax= 73Hz
Fmax= 81Hz
Fmax= 73Hz
Fmax= 81Hz
Fmax= 89Hz
Fmax= 46Hz
Inlet condition: evaporator temp downİ2ć,system is running on the lowest frequency(28Hz).
evaporator temp down˘0ć,compressor OFF.
Return condition:evaporator temp raiseı6ćand continuous 10 minutes,the frequency rise
to the most.
1
2
Cooling operation
System control

Temp range
Frequency(Hz)
ABC D E FGH
95 90 85 78 70 38 30 0
72
Cooling overload protection
Automatically choose running frequency according to the numerical value between room
temp and setting temp.(CMOS chip enact the temp to 24ć).
Indoor temp-setting temp
-3.5
-3.0
-2.5
-2.0
-1.5
-1.0
-0.5
-0.0
A
B
C
D
E
F
G
H
1.0
1.5
2.0
2.5
3.0
3.5 55Hz
46Hz
37Hz
28Hz
Indoor temp-setting temp˄24ć˅
C
Soft/dry
Heating operation
System control
Inlet condition: condenser temp raiseı58ć,system is running on the lowest
frequency(28Hz).
condenser temp raiseı62ć,compressor OFF.
Return condition:condenser temp down˘54ćand continuous 10 minutes when condenser down <52ć,
the frequency rise to the most.
1
2
Frequency control by indoor temp
O
O

73
Heating overload protection
37ć
evaporator
temp
Setting speed
UL speed
Fan stop
low speed
35ć
33ć
18ć
15ć
10
13
14
17
18
26
27
31
33
22
21
Fmax
=0Hz
Fmax
=46Hz
Fmax
=54Hz
Fmax
=62Hz
Fmax
=78Hz
Fmax
=90Hz
Fmax
=95Hz
ć
9
System control
Cold air avoid
Limit of the most frequency by outdoor temp
Inlet condition: evaporator temp raiseı55ć,system is running on the lowest frequency(30Hz).
evaporator temp raiseı62ć,compressor OFF.
Return condition:evaporator temp down˘47ćand continuous 10 minutes,the frequency rise
to the most.
1
2

Auto defrost
Inlet condition: (only meet one condition)
ı40min ı3min
tempć
Time
ı80min ı3min
tempć
Time
ı120min ı3min
tempć
Time
3
-6
Defrost action
Condenser temp İ3ćcontinuous40min,and Condenser temp İ-6ćcontinuous more 3minDŽ
1
Condenser temp İ3ćcontinuous 120min ,and Condenser tempİ-3ćcontinuous more 3min.
3
Condenser tempİ3ć continuous80min ,and Condenser tempİ-4ćcontinuousPRUH3min.
2
3
-4
3
-3
Condenser temp risingı15ć
Condenser temp risingı8ćand continuous more 80S.
Defrost continuous 10min
1
3
2
74
Compressor
4-way valve
Outdoor fan motor
Indoor fan motor
Max10min
30s 10s 30s 20s
46Hz
ON 78Hz
OFF
ON ON
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
System control
Return condition: (only meet one condition)

Once enter into auto operation model,the unit automatically choose one running model among
cooling, single blowing,heating according to the numerical value between room temp(TA) and
setting temp(TS).First enter into auto model,the CMOS chip enact automatically to 24ć
TA-TS˚1ć
ˉ1ćİTA-TSİˇ1ć
TA-TSİˉ1ć
cooling
single blowing
heating
75
Sleep
System control
Auto operation
About +1ć
About +1ć
3 hours
0-1 hour
Stop operation
after 8 hours
Room temp
Sleep function start
Time
About -2ć
About -2ć
Stop operation
after 8 hours
Room temp
0-1 hour
Sleep function start Time
3 hours
Heating
Cooling
Temperary operation
If there is a fault with the remote controller or you lose it,you can operate it by this function.
Press the temperary switch for more 0.5s,the unit will enter auto operation model.

76
Discharge temp protection
When discharge temp 105ć˘td˘115ć,the system limit the frequency to 30HzDŽ
When discharge temp td˘95ćand continue 10 minutes,rescind the protection.
When discharge temp td˚115ć,compressor OFF and compressor restart until td˘95ć.
Low voltage protection
Heating
Discharge temp
Compressor
ON
OFF
30Hz 30Hz
95ć
105ć
115ć
30Hz
158 160 162 168 170 172 178 180 182 185 190
30Hz
0
45Hz
65Hz
73Hz
106Hz
v
OFFON
3min 3min
ON OFF
Compressor ON
System control
3-minute waiting
It should wait 3 minutes when we restart the compressor.
Protection functions

77
Current protection
IPM protection
When there is 3 times IPM protection within 30 minutes,it means IPM fault,compressor off.
Cooling
30Hz
0
45Hz
65Hz
73Hz
98Hz
158 160 162 168 170 172 178 180 182 185 190 v
ICT
Cooling˄A˅
Heating˄A˅
Istop Idown
12.0 10.5
14.0 12.0
?Inorm
7.5
10.5
When current of outdoor Idown˘Ict˘Istop,the system reduce the frequency by 1Hz/s until Ict˘IdownDŽ
When Inorm˘Ict˘Idown,prohibit compressor frequency to rise and can raise until Ict˘Inorm.
When current of outdoor Ict˚Istop,compressor off.
System control

78
Indoor circuit
Outdoor circuit
Only cooling:
No 4-way Reversing valve

Stepping motor
Indoor FAN motor
CN307
CN312
RY301 White
Brown
CN306
CN305
CN302
1234
CN314
Display and Receptor board
Indoor air thermo
Indoor pipe thermo
2XWGRRU
3RZHU
Yellow/green
Blue
?Orange
Brown
1L NPE
PE
N
L
4-way Reversing
Valve
CN10CN9
Capacitor
Outdoor air thermo
?Outdoor pipe thermo
Wiring diagram
CN304
&1
&1
W
V
U
CN10
CN09
DC Inverter
Compressor
CN06
CN11
CN12
CN13
Black
White
Red
-+
CN4
CN08 CN02 CN01 CN07
CN500
CN14
CN11
Yellow/green
L'
L
1
5
15
&RPSUHVVRU FDVHWKHUPR
CN1
Indoor
Orange
?Brown
Blue
1L N
CN5
N
CN2
CN15
CDB
IPDU
Reactor
FAN
CN12
CN3
CN7
N'
?Brown
Blue

79
Main parts list
Indoor unit
Remote controller"
Fan motor
˄PG˅
Step motor
cooling & heating cooling & heating
220V/50HZ 0.23A 16W 220V/50HZ 0.23A 16W
1.2F/450V 1.2F/450V
25BYJ48-Bˈ12VDC 300
¡
Relay JQX-102F-012 JQX-102F-012
12VDC,20A 250VAC 12VDC,20A 250VAC?
CBB61,1.2F/450V CBB61,1.2F/450V
Power wire
Room temp. sensor R25=5.0K¡, B25/50=3950K R25=5.0K¡, B25/50=3950K
Indoor coil sensor R50=20.92K¡, B0/50=3877K R50=20.92K¡, B0/50=3877K
B25/50=3950K B25/50=3950K
Micro computer TMP87PH46N TMP87PH46N
Fuse T3.15A/250V T3.15A/250V
Compressor(R407C)
DA89X1F-22FD
Winding resistance:0.88¡(20ć)
4-way valve DHF-5 ?DHF-9
Fan motor
KF20-6M ,20W,6P ,0.32A
220V/50HZ , 2F /450V 220V/50HZ , 2F /450V
Temp protector inside
˖OFF:125ć
Temp protector inside ˖ OFF:125ć
ON: 95ćON: 95ć
)DQPRWRUFDSDFLWRU 2F /450V 2F /450V
R95=4.1877K¡R95=4.1877K¡
R110=2.6325K¡R110=2.6325K¡
R115=2.2734K¡R115=2.2734K¡
B95/115=4365K B95/115=4365K
Cooling capillary
Heating capillary
3.0h1.5h600
3.0h1.4h630
3.0h1.6h700
3.0h1.5h750
?Outdoor pipe thermo R0=15.0K¡,R25=5.286K¡R0=15.0K¡,R25=5.286K¡
B0/100=3450K B0/100=3450K
R0=15.0K¡,R25=5.286K¡R0=15.0K¡,R25=5.286K¡
B25/50=3450K B25/50=3450K
Current protector(CT) 25A ?25A
Micro computer
IPM 2S16DAI
Electrolytic capacitor
Reactor 19mH 23/10A
400VAC 50/60HZ 1500F
Fuse T20A 250V T20A 250V
TMP87P809Nǃ
25BYJ48-Bˈ12VDC 300
¡
3h1.0mm /10A
2
9000Btu 12000Btu
Outdoor unit
3h1.5mm /16A
2
Compressor(R410A)
Wiring diagram
models
name of parts
Fan motor capacitor
DA89X1F-22FD
DA89X1F-22FDDA89X1F-22FD
Winding resistance:0.88¡(20ć)
KF20-6M ,20W,6P ,0.32A
&RPSUHVVRU
FDVHWKHUPR
?Outdoor air thermo
TMP88PH47N TMP87P809NǃTMP88PH47N
2S16DAI
19mH 23/10A
400VAC 50/60HZ 1500F

82
Faults and solution
No Main reasons ?Diagnose Normal conditions Solution
Faults content
1
AC open circuit
2
Can't adjust the
indoor fan speed
3
Remote control signal
transmitting or
receiving error
Change the connecting wire
4The horizontal grill
action error
5
The compressor don't
start
1-2 1-3 1-4 1-5
575¡575¡575¡285¡
Wire connecting plate broken
or jointing copper foil open
The transformer broken
Can't adjust the indoor fan
speed under sleeping mode
(low speed)
Can't adjust the indoor fan
speed under dehumidifying
mode (low speed)
Battery power used up
Wrong battery connection
Caused by other light
(too near)
Use the remote control with
incorrect place or angle
Broken wire connecting
Check the voltage of battery
Check the direction of battery
Check after turning off the light
Use the remote control within
the valid angle and distance
Check the wire connection
Check the signal receiver
Check the weld of signal
receiver
Use temporary switch for
test
Try again after turning off
the power
Signal receiver error
PCB of remote control error
Chip wrong action
Check voltage of the
transformer
Check if the units under
sleeping mode
Check the operation mode
Check by eyes
Linkage construction fall off
The joint ends of the
horizontal grill fall off
Check the linkage parts
Check both ends of the
horizontal grill plate
Step motor error
Wrong wire connection
(Communication error)
Check the existence of
step motor
Check the wire connection
IPM protection or default
Turn off the power, discharge
the power of capacitor and
then test the current.
The total voltage should > 2.5V
Instruction in the battery box
The unit recover after turning
off the light
Signal transmits OK within
the valid angle and distance
No connection broken
Steady connection,touch well
No rupture and weld ill
Remote controller transmit well
The unit operate well
The unit start to run after
restart
The speed changeable except
sleeping mode
The speed changeable
except dehumidifying mode
AC10~16V
Connecting plate and copper
foil connected well
The horizontal grill move easy
Both ends of horizontal grill
plate steady installation
L-N˖AC220V
1-N˖Being lined signals
Running: DC 2.5V
Stop: DC 12-18V
Overload current DC<2.5A
Change the battery
Correct the direction of battery
Change the location of the light
Use the remote control
according to the User Manual
Chang the connecting plate or
repair the jointing copper foi
Change the transformer
Explain to user
Explain to user
Signal receive successfully
Repair the linkage parts?
Solution to disturbance
Anti-jamming to the chip
Change the signal receiver
Change the remote controller
Change the signal receiver
Confirm the joint ends well
connected
Change the step motor
Correct the wire connection
Change the PCB of remote
control
Check the remote controller
Replace the signal receiver
and check it
Change the IPM
Test data
normal
data

U
V
W
Ğ
N
Test data
normal
data


N
U
V
W
420K
Check the heat sinker of the
IPM
Change the heat sinker
Test data
normal
data

U
V
W
Ğ
N
P
Test data
normal
data


N
U
V
W
420K
530K
P
Heat disperse well
Faults & self-diagnoses
Repair and correct the
connection