TQ Pro PROTL500A User manual

May-20 Product Code: PROTL500A
Made in China to TQB Brands Pty Ltd specifications
Visit us at www.tqbbrands.com.au
TRANSMISSION LIFTER
Working
Load Limit
Minimum
Saddle Height
Maximum
Saddle Height
Saddle Tilt
Adjustments
Operating
Air Pressure
Nett
Weight
500kg
940mm
1940mm
55˚Fwd 91˚Bck
55˚Left 16˚Right
110-125psi
68.5kg
500KG
AIR/HYDRAULIC
About the TQ Pro brand
TQ Pro top quality Tools and Equipment are designed and manufactured for specialist professional use in a garage and
workshop environment. TQ Pro products are strong, reliable, and well finished for the expert tool user who appreciates
professional design, reliability, and attention to detail. Covered by our 12month trade use warranty, our TQ Pro Tools &
Equipment are made with pride to deliver the best combination of professional performance, presentation, and reliability.

Product Code: PROTL500A
Made in China to TQB Brands Pty Ltd specifications Page 2
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WARNING
IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE
WARNING
The instructions and warnings contained in this manual should be read and understood before using or operating this equipment.
Do not allow anyone to use or operate this equipment until they have read this manual and have developed a thorough
understanding of how this equipment works. Failure to observe any of the instructions contained in the manual could result in
severe personal injury to the user or bystanders, or cause damage to the equipment and property. Keep this manual in a
convenient and safe place for future reference.
Whilst every effort has been made to ensure accuracy of information contained in this manual, the TQB Brands Pty Ltd policy of
continuous improvement determines the right to make modifications without prior warning.
CONTENT
WARNING ....................................................................................................................................................................................................... 2
CONTENT ........................................................................................................................................................................................................ 2
SAFETY INSTRUCTIONS .................................................................................................................................................................................... 3
ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE ................................................................................................................................... 4
PARTS LIST DIAGRAM ...................................................................................................................................................................................... 8
PARTS LIST ...................................................................................................................................................................................................... 9
WARRANTY ................................................................................................................................................................................................... 11
TQ Pro top quality Tools and Equipment are designed and manufactured for specialist professional use in a garage and
workshop environment. TQ Pro products are strong, reliable, and well finished for the expert tool user who appreciates
professional design, reliability, and attention to detail. Covered by our 12 month trade use warranty, our TQ Pro Tools &
Equipment are made with pride to deliver the best combination of professional performance, presentation, and reliability.

Product Code: PROTL500A
Made in China to TQB Brands Pty Ltd specifications Page 3
Visit us at www.tqbbrands.com.au
SAFETY INSTRUCTIONS
SAFETY OPERATING INSTRUCTIONS
Save these instructions. For your safety, read, understand, and follow the information provided with and on this 500kg
Telescopic Air/Hydraulic Transmission Lifter before using.
• DO NOT exceed the maximum lifting load capacity of 500kg.
• Only use this telescopic Transmission Lifter on a surface that is stable, level, smooth, dry and capable of sustaining the
load. Keep the surface free from unrelated materials and ensure that there is adequate lighting.
• DO NOT use on tarmac, or any other soft surface as the transmission may sink or topple.
• Vehicle must be properly and adequately supported before commencing work with this Transmission Lifter.
• This transmission lifter is used as an aid in the removal and installation of a transmission or a differential as individual
components. DO NOT use it for any other purpose than it is designed for.
• Always centre the load on the saddle of this Transmission Lifter and be sure the transmission is stable and secure before
raising or lowering.
• DO NOT use the telescopic Transmission Lifter to lift or support a heavy load such as a differential with axle or a
transmission with bell housing which is bulky and difficult to balance, and may cause the Transmission Lifter to tip over
and lead to equipment damage and/or serious personal injury.
• Never move this telescopic Transmission Lifter with a load any higher off the ground than necessary and always move it
slowly and carefully.
• Transfer the load immediately to appropriate support device for service or repair.
• DO NOT operate this telescopic Transmission Lifter when you are tired or under the influence of alcohol, drugs or any
intoxicating medication.
• DO NOT allow untrained persons to operate this product and DO NOT make any modifications to this product.
• DO NOT tamper with the safety valve.
• DO NOT expose the telescopic Transmission Lifter to rain or any other kind of inclement weather.
• When servicing, use only TQ Pro identical replacement parts. Use of any other parts will void the warranty.
• Use the right product for the job. There are certain applications for which this Telescopic Transmission Lifter was designed.
Do not modify the Telescopic Transmission Lifter and do not use the Telescopic Transmission Lifter for a purpose for which
it was not intended.
TQ Pro top quality Tools and Equipment are designed and manufactured for specialist professional use in a garage and
workshop environment. TQ Pro products are strong, reliable, and well finished for the expert tool user who appreciates
professional design, reliability, and attention to detail. Covered by our 12 month trade use warranty, our TQ Pro Tools &
Equipment are made with pride to deliver the best combination of professional performance, presentation, and reliability.

Product Code: PROTL500A
Made in China to TQB Brands Pty Ltd specifications Page 4
Visit us at www.tqbbrands.com.au
ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE
1. FEATURES
This TQ Pro 2-Stage Air/Hydraulic Telescopic Transmission Lifter offers a wide range of versatility designed to help increase
workshop productivity. For use with car and light truck transmissions. The universal mounting head provides a wide four way
tilt range and the wide base is enhanced by four heavy-duty steel swivel castors for safer manoeuvring around the workshop.
This Transmission Lifter is equipped with an air operated hydraulic system with smooth hydraulic lift and descent. The fast lift
foot operated pump and release valve keep the mechanic’s hands free during use. The height and cradle adjustability of this
telescopic Transmission Lifter makes it great for any transmission installation or removal.
2. ASSEMBLY
Unpack the product and check contents with the exploded drawing and the parts list. Should there be any damaged or missing
parts, contact your place of purchase immediately.
1. Attach the two leg assemblies (43) to the hydraulic main body (30) using bolts (50), washers (49), lock washers (48).
2. Fit the 4 castors (47,52) to the legs using washers (45), lock washers (46) & nuts (44).
3. Screw the cradle kit (51) onto the top of the lift ram rod, then assemble the adaptor as per the exploded drawing.
3. BEFORE USE
Prior to use conduct a visual inspection checking for abnormal conditions, such as cracked welds, leaks, and damaged, loose,
or missing parts.
1. Following assembly and before first use, loosen the Air Vent Screw (26) then leave the Transmission Lifter for one hour
to allow the hydraulic oil to settle before bleeding the system.
Bleeding Instructions
2. Remove the Oil Filler Bung/Breather and if required, top up with *32 Grade hydraulic oil until the oil is
lapping the bottom of the Oil Filler Hole then replace the Oil Filler Bung/Breather.
3. Start with the Pump Pedal Assembly in the raised position.
4. Depress the Pump Pedal to full stroke and hold in that position. With a Hex key undo the Pump Bleed
Screw 1 full turn counter-clockwise, aerated oil will begin to exit the Pump Bleed screw housing until a
clear stream of oil with no air bubbles flows from the Pump Bleed Screw housing.
5. Tighten the Pump Bleed Screw and raise the Pump Pedal to fully raised position, repeat instructions 1 to
4 until no air bubbles appear in the oil stream at the bleeder housing.
At this stage, the Pedal Pump Assembly should be clear of air.
In the next steps the Lift Ram assembly bleeding procedure is described
6. Start with the Pump Pedal Assembly in the raised position.
7. With an Allen key undo the Lift Ram Bleed Screw 1 full turn counter clockwise, aerated oil will begin to
exit the Lift Ram Bleed Screw housing until a clear stream of oil with no air bubbles flows.
8. Tighten the Lift Ram Bleed Screw and raise the Pump Pedal to fully raised position.
9. Repeat instructions 6 to 8 until no air bubbles appear in the oil stream at the bleeder housing and tighten
the Lift Ram Bleed Screw.
10. Recheck the oil level as described in step 1 and top up to correct oil level if required.
At this point both the Pump and Lift Ram should be free of air.
Air Motor Pump Bleeding Instructions
11. With the lift ram in the fully lowered position, use an Allen key to undo the Lift Ram bleed screw 1 full turn
anticlockwise.
12. Connect the air supply to the air motor trigger assembly and hold the air motor trigger open for a minimum of 10
seconds , aerated oil will begin to exit the bleed screw housing until a clear stream of oil with no air bubbles flows.
13. While holding the Air Motor trigger open Tighten the pump bleed screw and release the trigger.
14. Recheck the oil level as described in step 1 and top up to correct oil level if required.
At this point the Manual Pump, Air Motor Pump and Lift Ram should be free of air and the Lifter ready for operation.
Oil Filler
Bung/Breather
Pump Pedal
Assembly
Hex
Key
Pump Pedal
Assembly
Pump Pedal
Assembly
Pump
Bleed
Screw
Pump Pedal
Assembly
Lift Ram
Bleed
Screw
Oil Filler
Bung/Breather
Lift Ram

Product Code: PROTL500A
Made in China to TQB Brands Pty Ltd specifications Page 5
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15. Test the hydraulic power unit without load by raising it to full height.
16. Lower the fully extended hydraulic ram by pushing the foot operated Release Pedal (34) down gently to control the rate
of descent.
17. Your Hydraulic Transmission Lifter is ready for use.
*The range of TQPro Transmission Lifters use 32 Grade Hydraulic Oil for the correct operation and compatibility with the seals
used in their construction.
4. OPERATION
WARNING
Vehicle must be properly and adequately supported before commencing work with this telescopic Transmission Lifter.
To remove transmission from raised vehicle
1. Always loosen the Air Vent Screw (26) before use.
2. Roll the Transmission Lifter into position and lock the Castor Wheel (47) brakes.
3. Connect the air supply and push the Air Trigger Valve (54) or Pump the foot operated Lift Pedal (38) until the Transmission
Cradle (04) reaches the desired height.
NOTE: Follow the vehicle manufacturer's recommended procedures for removing the load as outlined in the vehicle
service manual or repair guide.
4. Carefully centre the load on the cradle. Ensure the load's centre of gravity is centred on the cradle and the transmission
is stable and secure. Use the chains to secure the load.
NOTE: Before lowering the load check to ensure all tools and personnel are clear and it is safe to lower the load.
5. SLOWLY and CAREFULLY push the foot operated Release Pedal (34) to lower the load to its lowest position.
NOTE: The speed of lowering is controlled by pressure on the release valve. The more the valve is opened the more
rapidly the load descends. Always ensure the decent is slow and controlled.
6. Once the load is lowered, release the castor wheel brakes.
7. CAREFULLY and SLOWLY move the transmission lifter from under the vehicle.
8. Immediately transfer the load to a bench top or appropriate support device for service or repair.
To install transmission into raised vehicle
1. Always loosen the Air Vent Screw (26) before use.
2. Roll the Transmission Lifter into position and lock the Castor Wheel (47) brakes.
3. Transfer the load from the bench top or appropriate support device to the Transmission Lifter.
4. Carefully centre the load on the cradle. Ensure the load's centre of gravity is centred on the cradle and the transmission
is stable and secure. Use the chains to secure the load.
5. Unlock the Castor Wheel brakes and carefully roll the transmission lifter into position beneath the vehicle and lock the
castor wheel brakes.
6. Connect the air supply and push the Air Trigger Valve (54) or Pump the foot operated Lift Pedal (38) until the Transmission
reaches the desired height.
NOTE: Follow the vehicle manufacturer's recommended procedures for installing the load as outlined in the vehicle
service manual or repair guide.
7. SLOWLY and CAREFULLY push the foot operated Release Pedal (34) to lower the load to its lowest position.
NOTE: The speed of lowering is controlled by pressure on the release valve. The more the valve is opened the more
rapidly the load descends. Ensure the decent is slow and controlled.
8. Once the cradle is lowered, release the castor wheel brakes.
9. CAREFULLY move the transmission lifter from under the vehicle.
10. When work is complete, ensure the cradle is at its lowest position and tighten the air vent screw to store.
WARNING
Dangerous dynamic shock loads are created by quick opening and closing the release valve when the load is being lowered.
The resulting overload may cause hydraulic system failure which could cause property damage and/or severe personal injury.

Product Code: PROTL500A
Made in China to TQB Brands Pty Ltd specifications Page 6
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5. INSPECTION
Prior to each use conduct a visual inspection checking for abnormal conditions, such as cracked welds, leaks, and damaged,
loose, or missing parts.
6. STORAGE
This TQ Pro Transmission Lifter should always be stored in a dry location on a level surface, disconnected from the air supply
with the cradle fully lowered and the Air Vent Screw closed.
7. MAINTENANCE
Monthly maintenance is recommended. Lubrication is critical to Transmission Lifters as they support heavy loads. Any
restriction due to dirt, rust, etc, can cause either slow movement or cause extremely rapid jerks damaging the internal
components. The following steps are designed to keep the Transmission Lifter well maintained and operational.
Pivots and pins in all manual pump and release mechanisms [marked X] should be lubricated with a
Light Bearing Grease or 30/40W Machine Oil to ensure long life and prevent premature wear.
Wheel axles and Castor ball races should be lubricated with a Light Bearing Grease or 30/40W
Machine Oil to ensure long life and prevent premature wear.
Cradle Pins, Pivots and Threaded Adjustor Rods [marked X] should be lubricated with a Light Bearing
Grease or 30/40W Machine Oil to ensure long life and prevent premature wear.
Periodically grease the ram shaft divider with a light bearing grease via the grease nipple provided.
Air motors require a minimum of 10 ml of a suitable lubricant such as SAE 32 Grade Hydraulic Oil or
Air Tool Lubricant at weekly intervals dependant on usage where daily/constant use may require
lubrication to occur more frequently.
Important: Dirt is the greatest single cause of failure in hydraulic units. Keep the transmission lifter clean and well lubricated
to prevent foreign matter from entering the system. If the Transmission Lifter has been exposed to rain, snow, sand, or grit
it must be cleaned before it is stored or used.
Pivots
& Pins
and
Wheel Axle
Lubricate
Castor Ball Race
with a heavy
30/40W machine oil
Lubricate all
Pivots Pins &
Threaded Rods
Lubricate
Ram shaft
with light
bearing
grease
via the
nipple

Product Code: PROTL500A
Made in China to TQB Brands Pty Ltd specifications Page 7
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Important: Use only quality grade hydraulic jack oil. Avoid mixing different types of fluid and NEVER use brake fluid, turbine
oil, transmission fluid, motor oil or glycerine. Improper fluid can cause premature failure of the Transmission Lifter and the
potential for sudden and immediate loss of load. We recommend PENRITE HYDRAULIC JACK OIL or equivalent.
Periodically check the piston rod for signs of rust or corrosion. Clean exposed areas with a clean oiled cloth.
• A coating of light lubricating oil to pivot points and axles will help to prevent rust and ensure that castors, foot pedals and
pump assemblies move freely. Periodically lubricate the pivot points and axles with a light lubricating oil as needed.
• When equipment efficiency drops, bleed air from hydraulic system. Bleed the hydraulic system to eliminate any air in the
system by pushing down the release foot pedal (13) down and pumping the lift foot pedal (14) 15-20 times.
• With the Transmission Lifter in the lowest position remove the air vent screw (16) to check the hydraulic oil level. If it is
not adequate, add high quality hydraulic jack oil as necessary. Insert and tighten the air vent screw. Then bleed away air
from the hydraulic system.
• Leave the Transmission Lifter for 60mins to allow oil to settle before bleeding the hydraulic system.
• Follow the Bleeding Instructions (Section 3: Before Use) to bleed the hydraulic system and eliminate any air in the system.
• To ensure best performance and longer equipment life replace the complete hydraulic oil at least once a year.
• With the Transmission Lifter in its lowest position remove the Air Vent Screw, lay the Transmission Lifter on its side and
drain the oil into a suitable container.
• Ensure that no dirt gets into the system.
• Set the Transmission Lifter in its level upright position, fill with approved hydraulic jack oil.
• Replace the Air Vent Screw and bleed away air from hydraulic system as described in Section 3: Before Use.
It is recommended that an annual inspection be conducted by a qualified technician.
WARNING: Never use sandpaper or abrasive material on these surfaces.
To check the oil level, be sure the lifter is in its lowest position. Remove the oil filler plug. The oil level should be at the
bottom of the filler plug hole. You can visually see the oil, or test with your finger. If the oil level is low, add good quality
hydraulic lifter oil ISO VG32. Do not use brake fluid as brake fluid will damage the seals.
8. SERVICE & REPAIR
Any Transmission Lifter is found damaged in any way, or found to be worn or operates abnormally it should be removed
from service until repaired by an authorised service agent. Owners and / or operators should be aware that repair of this
product may require specialised equipment and knowledge. Only authorised parts, labels, decals shall be used on this
equipment. Annual inspection of the transmission lifter is recommended and can be made by an authorised repair facility
to ensure that your equipment is in optimum condition and that the equipment has the correct decals and safety labels
specified by the manufacturer.

Product Code: PROTL500A
Made in China to TQB Brands Pty Ltd specifications Page 8
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PARTS LIST DIAGRAM

Product Code: PROTL500A
Made in China to TQB Brands Pty Ltd specifications Page 9
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PARTS LIST
TQ Pro top quality Tools and Equipment are designed and manufactured for specialist professional use in a garage and
workshop environment. TQ Pro products are strong, reliable, and well finished for the expert tool user who appreciates
professional design, reliability, and attention to detail. Covered by our 12 month trade use warranty, our TQ Pro Tools &
Equipment are made with pride to deliver the best combination of professional performance, presentation, and reliability.
Part #
Description
QTY
Part #
Description
QTY
1
Dust Ring
1
29
Oil Pad
1
2
O-Ring
1
30
Pump
1
3
U-Ring
1
31
U-Limit
1
4
Round Nut
1
32
Lock Washer
1
5
O-Ring
1
33
Screw
1
6
Piston Rod
1
34
Release Pedal
1
7
Retaining Ring
1
35
Pin
1
8
Dust Ring
1
36
Cotter Pin
1
9
O-Ring
1
37
Flat Washer
2
10
U-Ring
1
38
Foot Pedal
1
11
Round Nut
1
39
Retaining Ring
4
12
O-Ring
1
40
Connection Rod
2
13
Piston Rod
1
41
Pin
2
14
Retaining Ring
1
42
Pin
1
15
Cap
1
43
Base
2
16
Screw
1
44
Nut
4
17
Steel Ball
1
45
Lock Washer
4
18
O-Ring
1
46
Flat Washer
4
19
Seat
1
47
Caster
4
20
Oil Pad
2
48
Flat Washer
4
21
Oil Tank
1
49
Lock Washer
4
22
Pin
1
50
Bolt
4
23
Cotter Pin
3
51
Saddle
1
24
Handle
1
52
Screw
2
25
Handle Sleeve
1
53
Hose Joint
1
26
Air-Venting Screw
1
54
Air Trigger Valve
1
27
Seal
1
55
Air Hose
1
28
Cylinder
1

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TROUBLESHOOTING
Problem
Symptom
Cause
Conclusion
Solution
Lifter will not
lift using foot
pump
Pump has no
resistance, lift ram
will not raise
Release pedal valve
pin obstructed
Air in hydraulic system
Load weight exceeds
lift capacity
Pump circuit
protection valve
actuated
Overload actuated
Dirt under release pin
retainer
Air cavitation in pump
and/or lift ram
Higher capacity lifter
required
Pump circuit protection
valve needs reset
Relief valve needs reset
Hold pedal down and
clean out pin cavity
with an air duster
Bleed system as per
instructions
Select higher
capacity lifter
Depress release
pedal, valve will
reset
Contact qualified
technician for repairs
Lifter will not
hold load
Load cannot be
sustained, lift ram
drops under load
Pump pedal rises
Release valve not
tightly closed
Damaged main seal
Main check valve
obstructed
Bypass through release
valve
Replace main ram seals
Replace main check valve
ball and reseat valve seat
Ensure release valve
tightly closed
Contact qualified
technician for repairs
Lifter will not
lower after
unloading
Lift ram rises after
retracting
Lift ram will not
retract
Reservoir overfilled
and breather closed
Breather closed
Ram failure due to
reservoir pressurised
caused by excess
reservoir level and closed
breather valve
Breather closed causing
hydraulic lock
Fully retract ram and
drain excess oil and
bleed system as per
instructions
Open breather and
bleed system
Contact qualified
technician for repairs
Poor lift
performance
Pump has no
resistance, lift ram
will not raise to full
stroke
Fluid level low
Air trapped in system
breather closed, pump
failure due to
cavitation caused by
air pressure build up
in reservoir
Fill fluid to correct level
Lift ram raised for
extended period causing
air ingress to hydraulic
system
Fill fluid to correct
fluid level and bleed
system
With ram fully
retracted, open the
breather to let
pressurised air
escape bleed system
Contact qualified
technician for repairs

Product Code: PROTL500A
Made in China to TQB Brands Pty Ltd specifications Page 11
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WARRANTY
TQ Pro products have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials
and workmanship for a period of 12 months from the date of purchase except where tools are hired out when the guarantee
period is ninety days from the date of purchase.
Should this piece of equipment develop any fault, please return the complete tool to your nearest authorised warranty repair
agent or contact TQB Brands Pty Ltd Warranty team – warran[email protected]m.au.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free
of charge. This guarantee does not apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or
unsafe handling, alterations, accident, or repairs attempted or made by any personnel other than the authorised TQB Brands Pty
Ltd repair agent.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised.
Your TQB Brands Pty Ltd guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your
proof of purchase within the 12 month period.
Consumer Guarantee
Our goods come with a guarantee that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement
or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have
the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
All images and illustrations shown are for reference purposes only. All information, specifications and illustrations in this manual
are based on the latest information available at the time of publication and are subject to change without notice. The information
in this manual is periodically revised to ensure the latest information is included. Download the latest version of this manual and
other related technical documentation from www.tqbbrands.com.au.