Tracker Off-Road SVX1000 Guide

SERVICE PARTS MANUAL
TRACKER SVX1000
695358-B
Revised September 2019Issued March 2019

Page i
Service Parts Manual
SERVICE PARTS MANUAL
GASOLINE POWERED VEHICLE
TRACKER SVX1000
STARTING MODEL YEAR 2020
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed be-
yond the factory specifications. Such modifications can cause serious personal injury or death. The manufacturer prohibits and dis-
claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
The manufacturer reserves the right to incorporate engineering and design changes to products in this manual, without obligation to
include these changes on units sold previously.
The information contained in this manual may be revised periodically by the manufacturer, and therefore is subject to change without
notice.
The manufacturer DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL
AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this manual.
These are the original instructions as defined by 2006/42/EC.
MANUFACTURER INFORMATION
Textron Specialized Vehicles, Inc.
1451 Marvin Griffin Road
Augusta, Georgia, USA 30906-3852
Dealer: 800-296-4804
Consumer: 877-394-6727
www.trackeroffroad.com

Page ii Service Parts Manual
GENERAL INFORMATION
To obtain a copy of the limited warranty applicable to the vehicle, call or write a local
Distributor, authorized Branch or the Warranty Department with vehicle serial number and
manufacturer code.
The use of non Original Equipment Manufacturer (OEM) approved parts may void the
warranty.
Tampering with or adjusting the governor to permit vehicle to operate at above factory
specifications will void the vehicle warranty.
When servicing engines, all adjustments and replacement components must be per original
vehicle specifications in order to maintain the United States of America Federal and State
emission certification applicable at the time of manufacture.
BATTERY PROLONGED STORAGE
All batteries will self discharge over time. The rate of self discharge varies depending on the
ambient temperature and the age and condition of the batteries.
A fully charged battery will not freeze in winter temperatures unless the temperature falls
below -75° F (-60° C).
BATTERY DISPOSAL
Lead-acid batteries are recyclable. Return whole scrap batteries to distributor, manufacturer
or lead smelter for recycling. For neutralized spills, place residue in acid-resistant
containers with absorbent material, sand or earth and dispose of in accordance with local,
state and federal regulations for acid and lead compounds. Contact local and/or state
environmental officials regarding disposal information.

Page iii
TABLE OF CONTENTS
Service Parts Manual
SECTION Page No.
HOW TO USE THE SERVICE PARTS MANUAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 1
EXTENDED CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 1
BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 1
BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D - 1
PEDALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E - 1
DIRECTION AND DRIVE SELECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F - 1
DRIVETRAIN - FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G - 1
DRIVETRAIN - MID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H - 1
DRIVETRAIN - REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J - 1
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K - 1
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L - 1
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M - 1
ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N - 1
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P - 1
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R - 1
STEERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S - 1
FRONT SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T - 1
REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U - 1
SEATING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V - 1
TRUCK BED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W - 1
WHEELS AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X - 1
WEATHER PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Y - 1
DECALS AND LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Z - 1

Page iv
NOTES
Service Parts ManualService Parts Manual

Page v
Service Parts Manual
This manual is divided into several sections:
•GENERAL INFORMATION
•ILLUSTRATED PARTS BREAKDOWN
The first section, GENERAL INFORMATION, contains the following information:
•WARRANTY INFORMATION
•TABLE OF CONTENT
•HOW TO USE THE SERVICE PARTS MANUAL
The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your
vehicle.
USE OF THE MANUAL
To use this manual, consult the TABLE OF CONTENTS to locate the information or illustration required.
Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of
components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your
situation and then contact the Service Parts Department. It is important that the serial number or VIN of your vehicle and
the model name be supplied to Service Parts when ordering any replacement components.
HOW TO USE THE SERVICE PARTS MANUAL

Page vi Service Parts Manual
HOW TO USE THE SERVICE PARTS MANUAL
1. WHEN THE PART NUMBER IS NOT KNOWN
•Determine the function and application of the part required. Turn to the Table of Content and select the most
appropriate title.
•Turn to the page number indicated and locate the desired part on the illustration.
•From the illustration, obtain the item number assigned to the desired part. Refer to the accompanying
description for specific information regarding the part.
2. IF YOU KNOW THE PART NUMBER
•Locate the part number or description in the appropriate column on the parts list page.
NOTE: It is suggested that you confirm that the part selected is correct by verifying it with the pictorial representation on
the illustrated page.
Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is
found. The part number is the lowest assembly sold by Service Parts and the asterisk (*) indicates that the part depicted
is not available for purchase.
NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the
assembly that it is used on. This process is repeated until the highest final assembly is reached.
To facilitate the maintenance and repair of the vehicle, a Repair and Service Manual is available from
the Service Parts Department.
Title Title
Left hand
illustration page Parts list (continued on
rear of page if required)
Front of Vehicle
123
101
100
99
98
120
74
70
71
64
63
65
66
67
121
122
114
119
115
111
73
72
112
118
116
113
62
69
94
96
95
82,87
81,86
84,89
83,88
102,104
105
79
91
92
107
106
62 - Includes Items 63 - 66, 69 - 74
70 -Incl
udes Items 71 - 74
81- Includes Items 82 - 84
86 - Includes Items 87 - 89
94 - Includes Items 95, 96
111 - Includes Items 112 - 114
118 - Includes Items 119 - 121
126 - Includes Items 127 - 131
103
*See Body Section for
decal information
127
128129
130
131
126

Page vii
Service Parts Manual
NOTES

Page A-1 695358 Service Parts Manual
AIR FILTER
Engine
Oil Tank
Cross member B-Pillar
Engine Bay Closeout
Front of Vehicle
1Air Cleaner Assembly includes item 2
1
3
8
9
7
4
5
5
6
2
10
11
12
13
11
11
10

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page A-2
695358 Service Parts Manual
AIR FILTER
1 681302 Air Cleaner Assembly (Includes Item 2)........................................................... 1
2 663655 Cartridge.................................................................................................... 1
3 678051 Intake Tube ...................................................................................................... 1
4 677617G0390 Air Cleaner Bracket.......................................................................................... 1
5 606261 Flanged Hex Head Bolt, M8 - 1.25 x 20mm Lg................................................ 4
6 645956 Flanged Hex Lock Nut, M8 - 1.25 .................................................................... 2
7 11391G6 Hose Clamp, 2.12"........................................................................................... 1
8 678049 Intake Tube ...................................................................................................... 1
9 642127 Hose (Blow By), 16mm .................................................................................... 1
10 2623-038 Hose Clamp, 20 - 32mm.................................................................................. 2
11 0423-018 Hose Clamp, 70mm x 9mm.............................................................................. 3
12 646819 Air Box Connector............................................................................................ 1
13 667790 Removable Rivet, .320" ................................................................................... 9

Page A-3 695358 Service Parts Manual
Notes:
AIR FILTER

Page A-4
695358 Service Parts Manual
Notes:
AIR FILTER

Page B-1 695358 Service Parts Manual
EXTENDED CAB
Front of Vehicle
10
1
22
21
3
3
4
14
17
19
15
15
18
15
5
6
5
4
3
3
2
9
10
8
39
19
2
2
2
Chassis Frame

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page B-2
695358 Service Parts Manual
EXTENDED CAB
1 641321 Cargo Tray (Heat Shield Required See Section M) ......................................... 1
2 645323 Button Head Torx Screw, M6 - 1 x 23.4mm Lg................................................. 5
3 602409 Barrel Clip, M6 - 1............................................................................................ 5
4 670914 Storage Pocket Cover (Heat Shield Required See Section M)........................ 1
5 649803 Pan Head Torx Screw, M6 - 2.65 x 25mm Lg................................................... 2
6 670911 Cargo Tray Door (Heat Shield Required See Section M)................................. 1
7
8 643190G0390 Crossmember (C-pillar).................................................................................... 1
9 603799 Flanged Hex Head Bolt, M10 - 1.5 x 25mm Lg................................................ 2
10 600525 Lock Nut, M10 - 1.5.......................................................................................... 2
11
12
13
14 653516G0390 Extended Cab Support..................................................................................... 1
15 667790 Removable Rivet, .320" ................................................................................... 3
16
17 641789 Closeout (Extended Cab)................................................................................. 1
18 667790 Removable Rivet, .320" ................................................................................... 2
19 645323 Button Head Torx Screw, M6 - 1 x 23.4mm Lg................................................. 2
20
21 643524 Engine Bay Closeout........................................................................................ 1
22 667790 Removable Rivet, .320" ................................................................................... 10

Page B-3 695358 Service Parts Manual
Notes:
EXTENDED CAB

Page B-4
695358 Service Parts Manual
Notes:
EXTENDED CAB

Page C-1 695358 Service Parts Manual
BODY
1
10
10
12
2
5
6
9
8
8
8
8
7
7
7
7
6
8
Front of Vehicle
8

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page C-2
695358 Service Parts Manual
BODY
1 663088GXXXX Cowl (Black)..................................................................................................... 1
663088G0011 (Black)
663088G0091 (Fire Red)
2 641259GXXXX Cowl Access Panel (Black) .............................................................................. 1
641259G0011 (Black)
641259G0091 (Fire Red)
3
4
5 654333 Retainer (Base)................................................................................................ 2
6 653127 Fastener (Quarter Turn)................................................................................... 2
7 644969 Pan Washer Head Self Tapping Screw, M6 - 1 x 20mm Lg ............................. 6
8 667790 Removable Rivet, .320" ................................................................................... 8
9 618255 Retainer Ring................................................................................................... 2
10 644969 Pan Washer Head Self Tapping Screw, M6 - 1 x 20mm Lg ............................. 2
11
12 670966 Front Fascia..................................................................................................... 1

Page C-3 695358 Service Parts Manual
BODY
Cowl
Front Fascia
Part of Frame
Front of Vehicle
1
5
2
5
5
4
4
4
3
6
6
3