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REPAIR AND SERVICE MANUAL
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Certain replacement parts can be used independently and/or in combination with other accessories to modify this vehi-
cle to permit it to operate at or in excess of 20 mph. When a vehicle is modified in anyway by the Distributor, Dealer, or
customer to operate at or in excess of 20mph on public streets or roads. UNDER FEDERAL LAW the modified product
will be a Low Speed Vehicle (LSV) subject to the strictures and requirement of Federal Motor Vehicle Safety Standard
571.500. In these instances, pursuant to Federal law the Distributor or Dealer MUST equip the product with headlights,
rear lights, turn signals, seat belts, top, horn and all other modifications for LSV’s mandated in FMVSS 571.500, and
affix a Vehicle Identification Number to the product in accordance with the requirements of FMVSS 571.565. Pursuant
to FMVSS 571.500, and in accordance with the State laws applicable in the places of sale and use of the product, the
Distributor, Dealer or customer modifying the vehicle also will be the Final Vehicle Manufacturer for the LSV, and
required to title or register the vehicle as mandated by State law.
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Never modify the vehicle in any way that will alter the weight distribution of the vehicle,
decrease it’s stability, increase the speed or extend the stopping distance beyond the fac-
tory specification. Such modifications can result in serious personal injury or death.
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PART B
PART C/D
PART A
Part C
Lift Flap on Access Panel
Serial Number
Labels
Part A
Part B
Part D
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Do not ride or allow other people on
the vehicle being towed.
Do not try to tow the vehicle with ropes, chains or
any device different from a tow bar approved by the
factory.
Do not tow the vehicle on highways.
Do not tow the vehicle at speeds more than 12 mph
(19 kph).
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Make sure you secure the vehicle
and all items before you move a
vehicle on a trailer.
Do not allow any people on a vehicle being moved
on a trailer.
Remove the windshield before you move a vehicle
on a trailer.
Maximum speed with canopy top installed is 50 mph
(80 kph).
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To decrease the risk of severe
injury or death, resulting from
improper servicing techniques,
observe the following warnings:
Do not attempt any type of servicing operations
before reading and understanding all notices, cau-
tions and warnings in this manual.
Any servicing requiring adjustments to be made to
the powertrain while the motor is running, must be
made with both wheels raised.
Wear eye protection when working
on vehicle. In particular, use care
when working around batteries or
using solvents or compressed air.
To decrease the risk of causing an electrical arc,
which could result in a battery explosion, turn off all
electrical loads from the batteries before removing
any heavy gauge battery wires.
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NOTICE: Some maintenance items must be serviced
more frequently on vehicles used under severe driving
conditions.
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Repair and Service Manual
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Do not use more than three (3)
pumps of grease in any grease fit-
ting at any one time. Excess grease
may cause grease seals to fail or grease to move
into areas that could damage components.
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To decrease the risk of severe
injury or death resulting from oper-
ating a vehicle with improperly
operating brake system, the braking system must
be properly maintained. All driving brake tests must
be done in a safe location with regard for the safety
of all personnel.
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The canopy does not provide pro-
tection from roll over or falling
objects.
The windshield provides only minimal protection
from tree limbs or flying objects.
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Read and understand all instruc-
tions supplied by the manufacturer
of the pressure washer before use.
When you clean the outside of the
vehicle with a pressure washer, do
not use more than 700 psi pressure.
Keep a minimum distance of 12 inches from the
spray nozzle to the painted surface. Do not clean
the plastic parts with abrasive solvents.
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View from Underside of Vehicle
Rack Ball
Joint
Rack Ball
Joint
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ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
BOLT SIZE
Grade 2
1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4" 7/8" 1"
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
4
(5)
8
(11)
15
(20)
24
(33)
35
(47)
55
(75)
75
(102)
130
(176)
125
(169)
190
(258)
Grade 5
Grade 8
6
(8)
13
(18)
23
(31)
35
(47)
55
(75)
80
(108)
110
(149)
200
(271)
320
(434)
480
(651)
6
(8)
18
(24)
35
(47)
55
(75)
80
(108)
110
(149)
170
(230)
280
(380)
460
(624)
680
(922)
BOLT SIZE
Class 5.8
(Grade 2)
M4 M5 M6 M8 M10 M12 M14
1
(2)
2
(3)
4
(6)
10
(14)
20
(27)
35
(47)
55
(76.4)
Class 8.8
(Grade 5)
2
(3)
4
(6)
7
(10)
18
(24)
35
(47)
61
(83)
97
(131)
Class 10.9
(Grade 8)
3
(4)
6
(8)
10
(14)
25
(34)
49
(66)
86
(117)
136
(184)
5.8
8.8
10.9
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