Muck-Truck Power Barrow PRO MKI Application guide

MUCK-TRUCK
It doesn’t cost the earth to move it!
Owner, Operaon & Parts Manual
GB ENGLISH
Muck-truck UK Ltd
27D Pennygillam Way, Pennygillam Industrial Estate
Launceston, Cornwall, PL15 7ED
Tel: [phone]
Email: inf[email protected]
www.mucktruck.com
Model
Power Barrow PRO MKI
Muck-truck USA LLC
2691 SW Domina Road
Port Saint Lucie, FL 34953
Tel: [phone]
Fax: [phone]
Email: inf[email protected]
www.mucktruck.com

CONGRATULATIONS!!
And thank you for purchasing a new Electric Power Barrow PRO.
We have done our utmost to ensure your Power Barrow PRO will be the most trouble free and
producve machine you will ever use. Please read the operators manual carefully before
using your Power Barrow PRO.
If you have any quesons, please have the following relevant informaon before you call us:
Date of purchase:
Serial Number:
Dealer/Distributor’s name:
CERTIFICATE OF CONFORMITY
THE UNDERSIGNED MUCK-TRUCK UK LTD.
WE DECALRE THAT THE BATTERY OPERATED PEDESTRIAN DUMPER TRUCK
CATEGORY ……………...BATTERY POWERED—PEDESTRIAN DUMPER
MODEL…………………….POWER BARROW PRO
CONFORMS WITH THE ESSENTIAL HEALTH & SAFETY REQUIREMENTS OF THE EEC
DIRECTIVE 2006/42/EC; ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2004/108/EC;
LOW VOLTAGE DIRECTIVE 2006/95/EC; SAFETY OF MACHINERY EN ISO 12100-1:2003 +
A1: 2009; MECHANICAL VIBRATION ISO 5349 AND ASSOCIATED HARMONISED STANDARDS,
WHERE APPLICABLE. NOISE EMISSIONS CONFORM TO DIRECTIVE 2005/88/EC AMENDED
BY 2000/14/EC FOR MACHINES UNDER ARTICLE 12. THE NOTIFIED BODY IS AV TECHNOLOGY
LIMITED, AVTECH HOUSE, BIRDHALL LANE, CHEADLE HEATH, STOCKPORT, SK3, 0XX, ENGLAND
H.A.V.s
Le hand—2.0 m/s2
Right hand—2.5 m/s2
Daily Exposure Time 10 hrs.
YEAR OF MANUFACTURE—2022
NAME & SIGNATURE OF TECHNICAL MANAGER OF MUCK-TRUCK UK LTD.
TERRY ROWLANDS
NOTES

HINTS FOR SAFE OPERATION
DO Study this manual before operang your Power Barrow PRO.
DO Check all nuts, bolts and wheel studs monthly.
DO Be safety conscious and dress appropriately when operang your Power Barrow PRO.
Always wear substanal footwear and a hard hat in relevant areas.
DO Exercise extreme cauon with the controls when working on steep or slippery surfaces.
Especially, when people are near to the working area.
DO Ensure that all safety guards are in place when operang the Power Barrow PRO.
ATTENTION
DO Keep the Power Barrow PRO free of any accumulaon of dirt, grease, oil or other
ammable material.
DO Aer use, connect the truck to the supplied baery charger. The baery
charger should be le powered up and connected to the Power Barrow PRO unl the
Power Barrow PRO is next used. This will ensure that the baeries are fully charged when
the Power Barrow PRO is next to be used.
Note that there is no inhibit on the drive motor whilst the baery charger is
plugged into the Power Barrow PRO socket.
BE SAFE: FOLLOW INSTRUCTIONS AT ALL TIMES.
DO NOT Allow anyone lacking in experience to operate your Power Barrow PRO.
DO NOT Carry “passengers” on your Power Barrow PRO.
DO NOT Start work without compleng the daily maintenance checks.
DO NOT Operate the Power Barrow PRO without exercising appropriate safety precauons.
DO NOT Use other types of baery charger or baeries.
DO NOT Put Hands or Limbs near Moving Parts.
HINTS FOR SAFE OPERATION ATTENTION
DO NOT Pressure wash directly onto the trucks electronics.
BE SAFE: EXERCISE COMMON SENSE AT ALL TIMES.
OPERATING INSTRUCTIONS:
1. To reset the machine ready for use, pull the
Emergency Stop buon out, and turn the key
to the ON posion.
2. Move Joysck in the Direcon you
wish to Travel.
3. To Empty/Return the skip, move the rocker
switch to the desired direcon of travel.
4. You can select high or low speed by moving
the switch in to the desired posion.
5. Baery Gauge indicates the remaining
charge in the baery and machine fault.
HIGH
RETURN
EMPTY
LOW
+
7. To turn OFF the machine, turn the key into
OFF posion.
6. In an Emergency, PUSH the Red Emergency
Buon.

WARRANTY
POWER BARROW Serial No—
24 Months on Electric Transmission, 12 months on all other parts excluding wear parts or
Operator damage (misuse), unless deemed defecve from Manufacture.
Under the following condions
• Roune maintenance undertaken in accordance with Owner’s Manual.
• Returned defecve parts are approved by Muck-truck UK Ltd.
• Machine is not abused or operated with known faults or lack of maintenance.
• Repairs are in accordance with Muck-truck UK Ltd.
AT AN AGREED JOB RATE
Only defecve parts are covered and not wearable components that necessitate replacements
through normal wear and tear, i.e. puncture, chipped paint, dented skip/bucket etc.
Muck-truck UK Ltd will not be liable for any consequenal losses.
PERSONAL CUSTOMER GUARANTEE STATEMENT
If there is any component, or components, manufactured by Muck-truck UK Ltd that
are found to be defecve within 12 months from the date of purchase (or 90 days
In the case of a machine used for hire/commercial purposes), Muck-truck UK Ltd
undertake to replace the faulty component/s free of charge, (provided that they are
noed immediately upon date of failure) and photo/video evidence.
THE FOLLOWING ARE NOT COVERED BY THIS GUARANTEE
1. A machine which has been subject to operaon in excess of recommended
capacies , misuse, negligence or accident, or has been altered or modied in a manner
which has not been authorized by Muck-truck UK Ltd.
2. Wear parts, e.g. tyres, cables, baeries etc.
3. Transportaon Charge— to and from the warranty repair site.
Muck-truck UK Ltd operates a policy of connual development and reserves the right to alter
product specicaon without giving prior noce.
SPARE PARTS LIST
PBP SKIP/BUCKET PBP 255 1
PBP CHARGING CABLE
HOLDER
PBP 256 1
PBP SEAT PBP 257 1
PBP TOP BOX PBP 258 1
PBP FRONT CHASSIS PBP 259 1
PBP REAR CHASSIS PBP 260 1
PBP BATTERY BOX PBP 261 1
PBP SADDLE PBP 262 1
DESCRIPTION PART NO. QTY IMAGE

SPARE PARTS LIST CONTINUED... SPARE PARTS LIST CONTINUED...
PBP BUCKET RAM 6” PBP 271 1
PBP STEERING RAM 4” PBP 272 1
PBP BATTERY LEVEL
INDICATOR
PBP 273 1
PBP HIGH/LOW
SPEED SWITCH
PBP 274 1
PBP BUCKET
EMPTY/RETURN
SWITCH
PBP 275 1
PBP AUX BLANK
SWITCH
PBP 276 1
PBP JOYSTICK PBP 277 1
PBP KEY ON/OFF
SWITCH
PBP 278 1
DESCRIPTION PART NO. QTY IMAGE
DESCRIPTION PART NO. QTY IMAGE
PBP MIDDLE BOX PBP 263 1
PBP FRONT CHASSIS
BOTTOM PLATE
PBP 264 1
PBP REAR CHASSIS
BOTTOM PLATE
PBP 265 1
PBP IDRIVE
MOUNTING PLATE
PBP 266 1
PBP STEERING
BRACKET
PBP 267 1
PBP JOYSTICK
ADAPTOR PLATE
PBP 268 1
PBP ELECTRIC
TRANSMISSION
PBP 269 2
IDRIVE PBP 270 2

SPARE PARTS LIST CONTINUED... SPARE PARTS LIST CONTINUED...
PBP ANDERSON
CONNECTOR “GREY”
PBP 287 2
PBP ANDERSON
CONNECTOR “RED”
PBP 288 2
PBP ANDERSON
CONNECTOR “BLACK”
PBP 289 2
PBP CHARGER QUICK
RELEASE
PBP 290 1
PBP MAIN FUSE PBP 291 1
PBP RAM WIRE
CONNECTORS
PBP 292 8
PBP WIRE CRIMPS - 8 PBP 293 8
PBP WIRE CRIMPS - 6 PBP 294 8
DESCRIPTION PART NO. QTY IMAGE
DESCRIPTION PART NO. QTY IMAGE
PBP EMERGENCY
STOP BUTTON
PBP 279 1
PBP MACHINE
CHARGER PLUG
PBP 280 1
PBP MACHINE
CHARGER SOCKET
PBP 281 1
PBP CHARGER SOCKET
COVER
PBP 282 1
PBP CHARGER
24V
PBP 283 1
PBP AGM BATTERIES
12V
PBP 284 2
PBP BATTERY
TERMINALS
PBP 285 1
PBP ANDERSON
CONNECTOR “BLUE”
PBP 286 2

PBP TIE DOWN
LOOP
PBP 303 2
PBP LIFTING BRACKET PBP 304 1
PBP WIRE LOOMS PBP 305 1
PBP TIPPING RAM
WIRE
PBP 306 1
PBP TIPPING RAM
SWITCH WIRE
PBP 307 1
PBP IDRIVE TO
IGAUGE WIRE
PBP 308 1
PBP FRONT BRAKE TO
REAR BRAKE WIRE
PBP 309 1
PBP FRONT
TRANSMISSION TO
REAR TRANSMISSION
WIRE
PBP 310 1
SPARE PARTS LIST CONTINUED... SPARE PARTS LIST CONTINUED...
DESCRIPTION PART NO. QTY IMAGE
DESCRIPTION PART NO. QTY IMAGE
PBP PIVOT BEARINGS PBP 295 4
PBP ELECTRIC BOX
LATCH
PBP 296 1
PBP PIVOT PIN PBP 297 1
PBP PIN WASHERS PBP 298 6
PBP MIDDLE BOX HEX
RIV NUTS (M10)
PBP 299 4
PBP 20MM BOLT PBP 300 2
PBP BUCKET PIN PBP 301 1
PBP LYNCH PIN PBP 302 2

SPARE PARTS LIST CONTINUED... SPARE PARTS LIST CONTINUED...
POWER BARROW PRO PBP 319 1
PBP MUCK-TRUCK
LOGO
PBP 320 2
PBP INSTRUCTION
DECAL
PBP 321 1
PBP LOGO PBP 322 2
PBP HAND SAFETY
DECAL
PBP 323 1
PBP EMERGENCY
STOP DECAL
PBP 324 1
PBP LIFITNG EYE
DECAL
PBP 325 2
PBP SAFETY LIFTING
EYE DECAL
PBP 326 2
DESCRIPTION PART NO. QTY IMAGE
DESCRIPTION PART NO. QTY IMAGE
PBP REAR BRAKE TO
IDRIVE WIRE
PBP 311 1
PBP EMERGENCY
BRAKE WIRE
PBP 312 1
PBP IDRIVE to
BATTERY WIRE
PBP 313 1
PBP STEERING RAM
WIRE
PBP 314 1
PBP CHARGER TO
BATTERY WIRE
PBP 315 1
PBP FOAM PBP 316 1
PBP WHEELS PBP 317 4
PBP CAGE PBP 318 1

SPARE PARTS LIST CONTINUED...
DESCRIPTION PART NO. QTY IMAGE
PBP VOLTAGE DECAL PBP 327 1
PBP ON/OFF SWITCH
DECAL
PBP 328 1
PBP DANGER
CRUSHING DECAL
PBP 329 3
PBP CHARGING
WARNING DECAL
PBP 330 1
PBP WEIGHT
DECAL
PBP 331 2
ELECTRIC DIAGRAM
Available upon request.
Please provide the serial number of your machine when requesting the
Electric Diagram.
HOW TO FREE WHEEL YOUR MACHINE:
AB
C
Figure 1:
1. Unlock the Electric Middle Box Latch, lt the box backward.
2. Inside you will see Figure 1 set up.
3. Disconnect A & B, then connect B & C, and you will hear a click, as the brakes get
disconnected.
4. You can now start pushing your machine to the desired locaon.
5. Once the machine is in the desired place, please do not forget to connect back A and B.
Important!
Please DO NOT forget to connect back
wires A & B aer moving your machine to
the desired locaon, or else your Parking
Brake will not work.

MAINTENANCE
Roune checks of your Power Barrow PRO will ensure trouble free operaon with less “down”
me.
Component Daily Monthly
State of baery charge
Tyre Pressure
All Nuts/Bolts
Remember - A daily check takes only minutes but could save you hours.
Be Proud - look aer your Power Barrow PRO!
BATTERY CHARGE LEVEL:
Please DO NOT discharge the Baeries below 25% level.
If you do, then the smart charger might not recognize the Baeries are aached and therefore,
you would need to disconnect and individually charge one of the Baeries with an external 12V
charger.