Tradetested Gs505-v1 User manual

18002020

23101480

1550

1750

www.tradetested.co.nz[email protected]0800 800 880GARDEN SHEDMANUAL GS505-V1Shed Size at Roof: 2310x1750x2020mmShed Size at Floor: 2310x1550x2000mmDoor Size: 1950x1480mmInternal Shed Size at Floor: 2270x1510mm

1Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDBefore you begin● Check local building codes regarding shed locaonandanyotherlocalrequirements.● Check the packing list on page 4 to make sure you have all of the necessary parts.● Separate everything in the cartons by the part number while reviewing the parts list.● Be sure the day you select to build your shed is dry and calm.● Whenever possible, two or more people should work together to assemble the shed. Wesuggest that one person posionspartswhiletheotherhandlesthefastenersandtools.Before assembly, decide on a locaonforyourshed.Werecommendalevelareawithgooddrainage. Allow enough space around the building so there's plenty of room to screw thepanels and move the diﬀerentpartsintoposion.Remembertoleaveplentyofroomforthedoor to fully open.● An electric drill/driver● A Phillips screwdriver● Gardening or work gloves● Sealant or caulking gum (oponal)● Step ladder● Tape measureSafety FirstSafety precauonsareimportanttofollowthroughouttheconstruconofyourbuilding.● Take care when handling the various pieces of your building since some contain sharpedges. Please wear work gloves, eye proteconandlongsleeveswhenassemblingorperforming any maintenance.● Keep children and pets away from your worksite to avoid distraconsandanyaccidents.● Never concentrate all your weight on the roof of the structure. When using a stepladder make sure it’s fully open and on a level surface.● To avoid any damage, do not aempttoassemblethebuildingonawindyday.Thelarger panels can act as sails making construcondiﬃcultandunsafe.You Will Need...Selecting & Preparing Your Site

2Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDFlooring & FoundationsA solid shed starts with a level ﬂoorandfoundaon.Thisisthesinglemostimportantfactorinmakingyour shed as waterghtandstableaspossible.Italsomakestheassemblyprocessassimpleaspossible.We recommend the following foundaonopons:Opon1‐WoodenFloorWe sell wooden ﬂoorkitsdesignedtomatchyourshed.AlternavelyyoucanbuildyourownusingH4treated bearers and mberﬂoorboards.Regardless of which ﬂooringoponyouchoose:● Build on a compacted and levelled base layer.● Plastic sheeting placed under the wood or concrete will prevent moisture wicking through.● We recommend the foundation is the same size as the footprint of your shed to prevent water ingress.Opon2‐ConcreteSlabFor a more permanent soluon,orforlargesheds,werecommenda100mmthickconcretefoundaon,ideally with a 25mm rebate for walls and corner anchors.Assembly OverviewStep 1: Check all parts against the parts listStep 2: Assemble the rear wallStep 3: Assemble the side wallsStep 4: Assemble the front wallStep 5: Assemble the roofStep 6: Assemble the doorsStep 7: ConstrucngthewallsStep 8: ConstrucngtheroofStep 9: Installing the doorsStep 10: Fixing to the ﬂoorStep 11: Finishing touches

3 ASSEMBLYINSTRUCTIONS

4Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDGS505-V1If you’re missing anything, just head to www.tradetested.co.nz and get in touch.PARTS LISTPlease check your contents prior to starngassembly1Check all parts against the parts list12W200Front Wall410 x 200026W180RearWall410 x 180036P175Roof Panel410 x 175045121315171 L185180SideWall 182U155Roof Channel1550 202G175 Roof Channel17502 U155FrontWall Channel15501ML200LeDoorFrame

2000

1MR200Right Door Frame1Z148DoorTop Frame14801U1481480Door BoomFrameITEMQTYPART #NAMESIZE (mm)67Corner Anchor8Hook Anchor4Tek Screws160Wood Anchor Screws10Rivet100Corner Cover4Spacer100Rivet Gun1Tek Screwdriver Bit12000Ø4.0mmDrill Bit1Screw Head Sheath30Phillips Head Screws20 21 22 23 24 25 26Z119 27 28E195 x 410E195 x 350U074U195D193H074DOOR PARTQTYPART # 29 30 31 322244224SIZE (mm)410 x 1950350 x 1950740195019307401190ITEM 36 37 38 39 40 41 42 43 45NAMEDoor PanelDoor PanelDoor ChannelDoor ChannelDoor Square tubeDoor BarDoor Brace4HingeHinge410 x 1850 - 1800 33 34 351 L190185SideWall410 x 1900 - 18501 L195190SideWall410 x 1950 - 19001 L200195SideWall410 x 2000 - 19504 U15515502U155RearWall Channel1550SideWall Channel8910111 R180185SideWall410 x 1800 - 18501 R185190SideWall410 x 1850 - 19001 R190195SideWall410 x 1900 - 19501 R195200SideWall410 x 1950 - 2000142U079Rear Wall Channel790 192 U079FrontWall Channel790162U079Roof Channel7901Bolt（door outside）Bolt（door outside）1Bolt（door inside）Bolt（door inside） 44

5Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHED#U079 x 2Rear Wall ChannelsibProﬁle Shape○ Slide on the rear wall channels untilthe holes in the top of the channelalign with the peaks of the panels.The holes should be up, on theoutside face of the shed.○ Check that the panels arepushed hard into the channeland are perpendicular.

#U155

OutsideInside#W180 x 6

2a#W180 x 6Rear Wall PanelsiAll panels should overlap by one corrugation.Assemble the rear wall○ It is helpful to read andunderstand the full instructionmanual before starting.○ For additional helpful ReferenceImages see page 17 of thismanual.○ Select number of panels for rearwall and ﬁnd ﬂat level ground forassembly.○ Lay the panels out as shown withthe large riboverlappingthe small.Large RibSmall RibOutsideInside

#W180#W180#W180#W180#W180#W180

#U155 x 2Rear Wall Channels

#U079

All pre-drilled holes should line up with the peaks ofthe panel. If this varies, squeeze together or stretchout the panels to make sure they align.

#U079#U155

6Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDcTek ScrewsiStart with the thin peaks where panel overlaps occur,then move on to the middle of each panel.If needed, use a small wooden block behind themiddle of the panel for support while screwing.Make sure the block is not directly underneath thescrew.○ The tek screws provided are selfdrilling, there is no need to create apilot hole.○ Screw through the channel holesand through the overlapped panels.Make sure the screws go through alllayers.○ Do not add screws to the ﬁrstand last holes. Indicated withan X in diagram. These needto be left undone.○ Once ﬁnished, lay thewall ﬂat out of the way.Assemble the side walls

Block behind

32Assemble the rear walla#L190185 x 1Side Wall Panel#U155 x 4Side Wall Channels#L185180 x 1Side Wall Panel#R185190 x 1Side Wall Panel#R180185 x 1Side Wall PanelProﬁle Shape

#R190195

#U155

#R185190

#U155○ Lay the side wallpanels out in heightorder as shown withthe large riboverlapping thesmall.○ Slide on the side wallchannels until theholes in the top of thechannel align with thepeaks of the panels.○ Check that thepanels are pushedhard into the channeland areperpendicular toedge.#L195190 x 1Side Wall Panel#R190195 x 1Side Wall Panel#R195200 x 1Side Wall Panel#L200195 x 1Side Wall Panel

#R180185#L195190

#U155

#L190185

#U155

#L185180

XXXX

#R195200#L200195

7Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDbTek ScrewsaAssemble the front wallProﬁle Shapei43Start with the thin peaks where panel overlaps occur,then move on to the middle of each panel.If needed, use a small wooden block behind themiddle of the panel for support while screwing.Assemble the side walls○ Screw through the channel holesand the overlapped panels. Makesure the screws go through alllayers. It is easier to begin with thebottom channel.○ The top of the panel is angled, thecover of the channels allows forslight differences in panel length.○ Do not add screws to the ﬁrst andlast holes. Indicated with an X indiagram. These need to be leftundone.○ Once ﬁnished, lay thewalls ﬂat out of the way.○ Lay the front wall panels out asshown with the large rib overlappingthe small.○ Place the front wall #ML200 and#MR200 door frames over the#W200 wall panels. Mirrored. Havethe pre-drilled holes in the doorframes on the panel side.#W200 x 2Front Wall Panels#ML200 x 1 + #MR200 x 1Left + Right Door FrameProﬁle Shape

#ML200

#MR200#W200

#W200#W200#MR200

#ML200#W200

XXXXXXXX

8Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDbc4Tek Screws#U148 x 1Door Bottom FrameProﬁle Shape#U155 x 2Front Wall Channels#Z148 x 1Door Top FrameProﬁle Shape

#U155#U155#U148#Z148TOPBOTTOM

i○ Slide on the front wall channels,through the slot in the #ML200 and#MR200, until the holes in the top ofthe channel align with the peaks ofthe panels.○ Check that the panels are pushedhard into the channel and areperpendicular.○ Push the left and right door framesout to widen the available dooropening.○ Slide the #U148 doorbottom frame U channelunder the bottom #U155 Uchannels.○ Slide the #Z148 door top frame Zchannel under the top #U155 Uchannels.○ Position the top and bottom doorframes in the centre of the openingbefore ﬁxing.○ Screw through the channel holesand through the overlapped panels.Make sure the screws go through alllayers.○ Screw through the channel holesand through the top and bottomdoor frames.○ Do not add screws to theﬁrst and last holes or at the#MR200. Indicated with anX in diagram. These need tobe left undone.○ Once ﬁnished, lay the wallﬂat out of the way.

#MR200#ML200

#U079#U079

#U079 x 2Front Wall ChannelsAll pre-drilled holes should line up with the peaks ofthe panel. If this varies, squeeze together or stretchout the panels to make sure they align.Do not add screws to the #ML200 or #MR200, itwill need to be adjusted later on.#Z148UNDER#U155#U148UNDER#U155XXXXXXXX

9Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDa#P175 x 6Roof PanelsbAssemble the roof#U155 x 2Roof ChannelsTek Screws○ Lay the panels out as shown withthe large rib overlapping the small.○ Slide on the roof channels until theholes in the top of the channel alignwith the peaks of the panels.○ Check that the panels are pushedhard into the channel and areperpendicular.○ Screw through the channel holesand through the overlapped panels.Make sure the screws go through alllayers.○ Do not add screws to the ﬁrst andlast holes. Indicated with an X indiagram. These need to be leftundone.○ Once ﬁnished, lay the roof ﬂat out ofthe way.i5

#U155

#P175 x 6

#U079Block behind

Proﬁle Shape#U079 x 2Roof ChannelsAll pre-drilled holes should line up with the peaks ofthe panel. If this varies, squeeze together or stretchout the panels to make sure they align.

#U079#U15515mm

XXXX

10Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDaiAll panels should overlap by one corrugation.bAssemble the doors

#E195 x 410#E195 x 350

#E195 x 410 x 1Door PanelRivet#U195 x 2Door Channel#U074 x 2Door Channel#D193 x 1Door Square Tube#E195 x 350 x 1Door Panel#U074

#U195PLACE #D193 BEHIND#U195

#H074Door Bar

FRONTFRONT

○ Lay the panels out as shown withthe large rib overlapping the small.○ Slide on the door channels. Placethe #D193 in position (dashed)behind the #U195.○ Check that the panels are pushedhard into the channel and areperpendicular.○ Drill through the channels and thepanels / #D193 below in thepositions shown with the Ø4.0mmdrill bit.○ Using the rivet gun provided, ﬁx thechannels together with the rivets.Follow the instructions included onthe tool packaging.○ Make sure the rivets go through alllayers.○ Ensure the door is square andpieces are pressed ﬁrmly togetherduring construction.○ The Door Bar is located in thecentre of the door panels. Ensureaccurate measuring.6Rivet GuniTo drill rivet holes in panels use a 4.0mm drill bit andset your drill clutch to the drill bit icon. Make a markwhere you want to drill and use this to start the hole.Don’t worry if you have placed a rivet incorrectly, theyare easy to remove. Just drill directly through the topof the rivet using the same drill bit. This will removethe rivet head, causing the whole rivet to fall out.#H074

400mm975mm (central)

#U074#D193UNDER#U195UNDER#U074

#D193 dashed

11Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDd

FRONT

○ Flip the partially complete door overso the front side is facing up.○ Ensure the pilot holes drilled beforeare still aligned. If they are not, drillthrough again from the front side.○ Prepare 6x rivets with spacers onthe wider end.○ Using the rivet gun provided, ﬁx thepanels to the bracing with spacerrivets.○ Roll the door onto its side. Drill andrivet the door hinges approx. 1hinge length from the top andbottom of the door. Use the hingeitself as a guide.○ Attach the smaller side of the hingesto the door channel.Hinge x 2Rivetswith spacersx 2○ Repeat steps 6a-d for the seconddoor. This door will be mirrored.Use the ﬁrst door as a reference.Make sure the #H074 Door Barsare at the same height andbracing is mirrored.

DOOR FRONT MIRRORED

FLIPcRivetsFLIP#Z119 x 2Door BraceProﬁle ShapeiUse the drill bit to drill pilot holes through the doorbracing into the panels. After ﬂipping, ﬁx togetherusing the rivets and spacers through the pilot holes.

DRILLDRILLDRILLDRILLDRILLDRILLFRONTBACK

○ Flip the partially complete door overso the back side is facing up.○ Using the Ø4.0mm drill bit, drillthrough the channels and thepanels / #D193 below in the cornerpositions shown.○ Using the rivet gun provided, ﬁx thechannels together with the rivets.○ Slide the door braces under thedoor channels.○ Drill through the channels and thedoor braces below in the positionsshown.○ Using the rivet gun provided, ﬁx thechannels to the ends of the braces.○ Do not force the braces too hard asthis can distort the door. It is okay toﬁx one brace to another rather thanto the channel.○ Drill pilot holes through the bracesand the panels below in thepositions shown.6Assemble the doors#Z119 AND #U195UNDER#U074BOTH #Z119UNDER#U074

#D193 dashed

12Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDaCorner Anchor x 4○ * If placing on a pre-preparedwooden ﬂooring slide the cornerangles onto edge bearers, underthe perimeter ﬂoor board (this iswhy a nail was left out in thecorner).○ Have a friend hold the back wall inplace as shown. If the wall is large,a wheely bin or stepladder aresufﬁcient alternatives.Constructing the wallsTek ScrewsTOP VIEW

CONCRETE SLAB FOUNDATION

*WOODEN FLOORING*WOODEN FLOORINGiIt is very important to have a level foundationprepared to the correct size. A wooden ﬂoor, or aconcrete slab.○ Have the same friend hold the sidewall at the same time, at a rightangle to the back wall, over theplaced corner anchor below.○ The wall channel ﬂaps shouldoverlap each other in the corner andjust touch at right angles as seenfrom the outside.○ Fix through the corner anchor to thewall channel top and bottom. It iseasier to start with the top to relieveyour friend from holding duties early.○ When on ﬂat ﬂooring, place a spiritlevel or timber block under the shedcorner. This will ensure the wallsstay at the same height as you drillscrews into corner anchor.○ After the top and bottom corneranchor is ﬁxed, screw through theoverlapping panels from the outsideto make the shed weathertight.

OutsideInside

Optional:○ Once the walls are up and theedges of the panels overlap, wesuggest running sealant up the fullheight between the corner overlapbefore ﬁxing. This will protect theshed more from heavy weather.

Overlap

SIDE WALL

BACK WALL

Outside

Temporary Level / Blockunder corner anchor.

13Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDbCorner Anchor x 4Tek ScrewsTOP VIEW○ Hold the side wall at a right angle tothe connected back and side walls,over the placed corner anchorbelow.○ The wall channel ﬂaps shouldoverlap each other in the corner andjust touch at right angles as seenfrom the outside.○ Fix through the corner anchor to thewall channel top and bottom. It iseasier to start with the top to relieveyour friend from holding duties early.○ When on ﬂat ﬂooring, place a spiritlevel or timber block under the shedcorner. This will ensure the wallsstay at the same height as you drillscrews into corner anchor.○ After the top and bottom corneranchor is ﬁxed, screw through theoverlapping panels from the outsideto make the shed weathertight.

OutsideInside

OverlapDiagonal distance to be equal.

○ Hold the front wall between theconnected side walls, over theplaced corner anchors below.○ When on ﬂat ﬂooring, place a spiritlevel or timber block under the shedcorner. This will ensure the wallsstay at the same height as you drillscrews into corner anchor.○ The far corner of the shed in thediagram is connected the same asthe corners previously.○ After the top and bottom corneranchor is ﬁxed, screw through theoverlapping panels from the outsideto make the shed weathertight.○ The top and bottom door framesshould butt hard into the verticaldoor frame at right angles as seenfrom the top.○ Fix through the corner anchor to thewall channel top and bottom. It iseasier to start with the top to relieveyour friend from holding duties early.○ Check the squareness of the shed.The diagonal measurements needto be equal.Optional:○ Once the walls are up and theedges of the panels overlap, wesuggest running sealant up the fullheight of the corner before ﬁxing.This will protect the shed more fromheavy weather.7

SIDE WALL

FRONT WALL

14Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDab○ Check the squareness of the shed.The diagonal measurements needto be equal.○ Place the prepared roof panelloosely on top of the nowassembled walls and align theedges with the side walls.○ Maintain an equal overhang to thefront and the back walls. This isusually close to 100mm.○ Prepare tek screws with spacers onthe ends. This helps with shedweather tightness.○ The edge of the roof needs to beparallel with the edge of the wall. Dothis by transferring the same offsetfrom below the overhang to on topwith a measuring tape, just add10mm to ﬁnd the centre of the top ofthe wall channel. It is recommendedto start in the corners and screw thebase of every second corrugation.○ Twist the shed where required tomaintain the roof alignment with theside walls and keep the shedsquare.Constructing the roof#G175 x 2Roof Channel○ Once the roof is fully secured, pushthe #G175 Roof Channel over theedge of the panels and into the topwall channels front and back.○ Cover the corner of the roof, overthe roof channels, with the plasticcorner covers. Screw these in placewith a single self drilling tek screweach. This screw should go throughthe both channels.○ There should not be any need toclimb on the roof.Optional:○ You may also screw through thecentre of the side roof channel,through to the top of the side wallchannel.○ Use tape provided to cover over theinsides of the shed, all around,between the top of the wallchannels and the underside of theroof panels. Shown dashed in thecut view.Tek ScrewCorner Cover x 4Proﬁle ShapeCUT VIEW

#G175

+/- 100mm+/- 100mm

8Tek Screwswith Spacers

#G175#G175

15Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDInstalling the doors

#MR200adjustment

9DoorPhillips Head ScrewBolt (Outside)○ Have your shed building buddy holdone of the two assembled doorsopen with the hinges aligned withthe right door frame #MR200. Thetop and bottom of the door should ﬁteasily within the frame of the frontwall.○ Centralise the door vertically andscrew through one of each of thehinges holes, through to the#MR200 only, using the phillipshead screws provided. The screwsare self drilling and do not require apilot hole.○ With one screw in each hinge andthe right door frame free to moveside to side check that the door canclose easily and is at the correctheight.○ If the door is hanging at the correctheight you are free to screw theremaining screws into the hinges.○ Repeat the above steps with the leftdoor onto the #ML200.Optional○ If you would like a morepermanently hung door the screwscan be replaced with rivets. Thisdoes limit future adjustments.○ The door frames should not havehad any screws ﬁxing them in placeand the doors should be able to beadjusted by moving the frame untilthe doors sit happily together in thedoor frame.○ Once you are satisﬁed with the doorpositions, add screws to secure thedoor frames to the top and bottomfront wall channels.○ The doors should be able to swingopen and closed without hitting theframe or each other but also beclose enough to allow for bolt install.○ Screw through the door frames andthrough the front wall panel tosecure the frame vertically.○ Use screws to attach the inside doorbolt to the top of the door that youdecide should stay 'closed'. Tootight will affect performance. Pilotholes may be required.○ Use phillips head screws to ﬁrstsecure the bolt to the 'open' doorbar, #H074, and then to secure thebolt keeper to the 'closed' door. Pilotholes may be required here as anyscratches made will be visible.

Bolt andBolt keeper

Door bolt (Inside).Bolt (Inside)

16Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHED○ Place screw head sheaths to anyexposed screw heads within theshed. Most noticable are the screwsthrough the front wall panel behindthe right door frame.○ If the shed is sitting on top of awooden platform (not a ﬂooring kit),use the wood anchor screws andthe hook anchors to secure thebottom wall channels and the corneranchors to the ﬂooring.○ If the shed is sitting on a TradeTested ﬂooring kit, use the woodanchor screws to secure the bottomwall channels to the bearers.○ If the shed is sitting on a concretefoundation, use concrete screws(not included in kitset) and the hookanchors to secure the bottom wallchannels to the ﬂooring.Fixing to the ﬂoorWood Anchor ScrewOr Concrete ﬁxingsHook AnchorSFinishing touchesDisplay of PrideMisc. ItemsScrew sheath1011

HookAnchor

i○ Congratulations. You are ﬁnished!○ Review the instruction manual andmake sure you haven't missed anyimportant steps.○ The shed has enough fastenings tobe very durable throughout a rangeof weather conditions.○ There are extra ﬁxings included inthe kitset, just in case you wish tomake any further adjustments orhang items from walls. Just be sureto use the spacers on tek screwsthrough walls to keep water out.○ Use silicone to further weatherproofaround the shed (not included).○ If you are having any issuesduring assembly, or decide yourequire an assembly service, justgive us a call on 0800 800 880 oremail support@tradetested.co.nz- our friendly team are here tohelp!Make sure you remove metal drill ﬁlings. This willavoid scratches and will help prevent any corrosionlater on.Peel off part number stickers with a cloth, soap andwater.

17Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDHook AnchorCorner CapCorner Anchor Exterior - BottomCorner Anchor Interior - TopDoor Frame - TopDoor HingePad BoltCorner Anchor Interior - BottomDoor Bracing - BottomDoor BarDoor Bracing - CentreDoor Bracing - TopReference images

18Trade Tested - GS505-V1 - 2.31x1.55 GARDEN SHEDCare & MaintenanceFINISHFor a long lasngﬁnish,periodicallycleanandwaxtheexteriorofyourunit.Touchupscratchesassoonasyou nocethem.Remember to make sure you remove any metal drill ﬁlingsaerconstruconto helppreventanycorrosion and scratches.OTHER TIPS● Do not store swimming pool chemicals in your building as they can cause corrosion.● Use silicone caulking to further waterghtsealsthroughoutthebuilding.● Peel oﬀpartnumbersckerswitha cloth,soapandwater.● Use silicone to further weatherproof seals around the shed (not included).ROOFDOORSKeep doors closed and locked to prevent wind damage.FASTENERSKeep the roof clear of leaves and snow with a long handled, so‐bristledbroom.Heavyamountsofsnowon the roof can damage the structure, making it unsafe to enter.Use all washers supplied to protect the shed panels against weather. Regularly check your building forloose screws or bolts and reghtenthemasneccessary.