STILLA Hazel 9x6 User manual

STILLA
ASSEMBLY INSTRUCTIONS
‘Hazel’9x6
S3081
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Caution
Please be careful when handling all components, some parts have sharp metal edges.
Always wear work gloves, eye protection and long sleeves when assembling or maintaining
your shed.
Tools required for assembly
•Level (if floor option purchased)
•Drill (capable of driving 100mm
batten screw)
•Hammer
•Ladder
•Phillips head drive
•Hex Head Drive (5/16’)
•Safety glasses
•Gloves
•Tape measure
•4mm Allen key
•5mm Batten screw drive
Before assembly
•Before proceeding with installation, we recommend viewing the Cedar Shed video at
www.stilla.com.au/installation/ or search Stilla Classic Cedar Sheds on Youtube. This doesn’t
show the installation in detail however it could give you some handy tips. Please note we
haven’t videoed the assembly of each shed however the video online is the Maple 12x6 and
will give you an overall idea on how the installation process is completed.
•Remove all parts from packages and place in a safe place close to assembly area.
•Review all instructions; continue to refer to instructions throughout assembly –step
by step.
Preparing your site
•If you are installing your shed on the Stilla rebated floor we recommend finding a
place in your yard that is very close to level. Pavers or a solid material that will not be
affected by weather can be used to perfectly level the shed by placing under the
floor frame where required, make sure all members are supported.
•If you are installing your shed on the Stilla heavy duty floor, this can be placed on
unlevelled surfaces and levelled up by using the 100x100 stumps provided.

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HAZEL 9X6 PARTS CHECKLIST
Part Code
Checked
Part Description
Qty
P
Cedar Clad Panel 900x1895mm
7
FWP
Cedar Clad Window Panel 930x1895mm
2
CD
Colonial Door 830x1770mm
1
G
6ft Gable
2
CP
Corner Post 1890x60x18mm
4
CS
Cover Strip 1890x40x7mm
4
F
6ft Fascia Pack (4)
1
CT
Collar Tie
2
R
Roof Rafter 870x70x45mm
8
DH
Door Head 840x130mm
1
DS
Door Step 840x19x42mm
1
E
Roof End Piece 203x70x30mm
12
RS
1120mm Roof Sheeting
8
RC
1800mm Ridge Cap
2
C
1510mm Channel
4
HK
9x6 Hardware Kit
1
IM
9x6 Instruction Manual
1
REP
Roof End Plate 1307x70x45mm
8
JP
Joining Plate 812x70x45mm
4
Floor Kit –Option
Floor Frame –140x38
Part Code
Checked
Part Description
Qty
EP
End Plate 1884x140x38mm
4
DJ
Double Joist 1274x140x38mm
4
SJ
Single Joist 1274x140x38mm
6
L
Logs 750mm
6
FB
1798x800mm
3
FB
1798x211mm
1

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Double Doors –Option Gable End
Part Code
Checked
Part Description
Qty
CD
Double Colonial Doors 714x1875
2
FP
180x1895mm Double Door Panel
2
DP
100x100x18mm Door Leaver Packer
1
DH
1440x42x35mm
1
DS
1440x42x19mm
1
Annex Kit –Option
3020mm x 1450mm
Part Code
Checked
Part Description
Qty
VBJ
Veranda Beam Joiner 700x70x45mm
1
VOBJ
Veranda Outer Beam Joiner 700x140x35mm
1
VB
Veranda Beam 1510x70x45mm
2
VOB
Veranda Outer Beam 1510x140x35mm
2
VR
Veranda Rafter 1320x70x45mm
4
VF
Veranda fascia 1350x75x20 block cedar
2
VRS
1450mm Veranda Roof Sheet
4
VP
Veranda Posts 2400x90x90mm
2

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If no floor option was purchased, go to step 2.0 (Wall Assembly)
SKIP TO BACK FOR IMAGES TO HELP WITH FLOOR INSTALL
STEP 1.0
FLOOR KIT
1.0 –FLOOR KIT (1 of 2 floor frames)
PART CODE
QTY
DESCRIPTION
EP
2
End Plate 1884mm
SJ
3
Single Joist 1274mm
DJ
2
Double Joist 1274mm
100BS
24
100mm Batten Screw
1.0 –FLOOR FRAME (1 of 2 floor frames)
Fasten floor frame together as indicated in diagram below, using lines and predrilled holes.
Screw through EP into DJ using 3x 100BS.
Screw through EP into SJ using 2 x 100BS per join.
Ensure frame is square by measuring from corner to corner diagonally, frame will be square
when both diagonal measurements equal the same.
REPEAT THIS PROCESS FOR FASTENING 1 MORE FLOOR FRAME.
ENSURE 42x35 side of the DJ sits at top.

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STEP 1.1
FLOOR FRAME INSTALLATION
The 9x6 floor frame comes in two parts. Install first floor frame in desired position at
desired height and fasten to logs once level and square, then join and fasten next frame
and repeat.
1.1 –FLOOR FRAME INSTALLATION
PART CODE
QTY
DESCRIPTION
L
6
Logs 750x100x100mm
100BS
24
100mm batten screws
65BS
8
65mm Batten Screws
200PB
6
200mm M12 Post Bolt
W
12
M12 Washers
1.1 –FLOOR FRAME INSTALLATION
Repeat the steps below for each floor frame, joining the floor frames together as you go in
order displayed in diagram below.
1. Lay out frame in desired position and mark holes to dig, as indicated on diagram
below (use shovel or marking paint).
2. Dig and place logs in holes (using concrete if you wish).
3. Fasten floor frame to logs at desired height, using 4x 100BS per log, ensuring frame is
level*.
4. Butt next floor frame into installed frame and join using 8x 65BS evenly spaced along
the EP.
5. Repeat process until all frames are joined.
* Fasten frame to logs when roughly level and then critique by hammering in or adding dirt
(or concrete) to corners until perfectly level at every post.
Once all frames are joined, predrill holes (using a 13mm drill bit) and bolt each log to the
floor frame in spots indicated with 200PB, using washers on both sides.

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STEP 1.2
FLOOR INSTALLATION
1.2 –FLOORING INSTALLATION
PART CODE
QTY
DESCRIPTION
FB
3
Floor Board 1798x800mm
FB
1
Floor Board 1798x211mm
50PS
75
50mm Philips Screw
1.2–FLOORING INSTALLATION
Fasten floor sheets to floor frame as shown in diagram below using 50PS.
Bring Floor sheets in 43mm on all 4 sides from the outside of the floor frame.
Note- The x marked on the floor sheets do not line up with out joists.

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STEP 2.0
WALL ASSEMBLY
IF ADDITIONAL WINDOW OPTION PURCHASED (WP –900MM WINDOW PANEL), IT CAN BE
POSITIONED ANYWHERE ON THE SHED WHERE WE HAVE USED A P (9000MM WALL PANEL)
2.0 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FWP
1
930mm Front Window Wall panel
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.0 - ASSEMBLY –WALL ASSEMBLY
Screw through P into FWP (top, centre & bottom) using 3 x 65HHS. (Holding studs flush on
the outside) Note: Ensure tongue on VJ Cedar Cladding is facing upwards
P
Screw 3 x 65HHS (Top,
centre & bottom)
FWP
Cedar Strip
When screwing the four corners
together please make sure the
studs are flush on the outside
(not the inside) as per image
below.

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STEP 2.1
WALL ASSEMBLY
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
P

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STEP 2.2
WALL ASSEMBLY
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.3
WALL ASSEMBLY
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.4
WALL ASSEMBLY
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.5
WALL ASSEMBLY
2.5 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.5 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.6
WALL ASSEMBLY
2.6 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.6 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.7
WALL ASSEMBLY
2.7 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FWP
1
930mm Front Window Wall panel
65HHS
3
65mm Hex head screw
2.7 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into FWP (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
FWP
Cedar Strip

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STEP 2.8
DOOR HEAD INSTALL
2.8 - ASSEMBLY PARTS –DOOR HEAD INSTALL
PART CODE
QTY
DESCRIPTION
DH
1
840x130mm Door Head
65HHS
4
65mm Hex Head screw
2.8 - ASSEMBLY –DOOR HEAD INSTALL
Hold DH flush with top of panels and flush with exterior cedar cladding, screw through FWP
into DH using 2x 65HHS per side.

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STEP 2.9
DOOR STEP INSTALL
2.9 - ASSEMBLY PARTS –DOOR STEP INSTALL
PART CODE
QTY
DESCRIPTION
DS
1
840x42x19mm Door Step
40N
4
40mm Nail
2.9 - ASSEMBLY –DOOR STEP INSTALL
Nail Door Step in position using 4x 40N* as seen below. Ensure wall panels are tight against DS.
* This is if floor option was chosen. If you are installing on concrete slab, use small dyno bolts to
fasten (not provided).

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STEP 3.0
GABLE ASSEMBLY
3.0 - ASSEMBLY PARTS –GABLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
2
Gable
65HHS
6
65mm Hex head screw
3.0 - ASSEMBLY –GABLE ASSEMBLY
Carefully position gable ensuring tongue on wall goes into groove on gable. Fasten up
through panels using 1 x 65HHS either side and 1 in centre. Repeat with other gable.

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STEP 4.0
ROOF FRAME ASSEMBLY
4.0 - ASSEMBLY PARTS –ROOF ASSEMBLY (REPEAT TWICE)
PART CODE
QTY
DESCRIPTION
REP
4
Roof End Plate 1307x70x45mm
R
4
Roof Rafter 870x70x45mm
JP
2
Joining Plate 812x70x45mm
75BS
32
75mm Batten Screw
4.0 - ASSEMBLY –ROOF ASSEMBLY (1 of 2 frames)
It helps to find a flat, level surface to complete this process on.
1. Position JP up to the 406mm line on REPs, hold flush and use predrilled holes to screw
two Roof End Plates (REP) together with Joining Plate (JP) using 75BS (as pictured).
Repeat this twice.
2. Place 4x Roof Rafters (R) in between joined REPs as seen in diagram above and screw
75BS into predrilled holes to finish assembling one roof frame.
REPEAT THIS ASSEMBLY PROCESS TWICE TO COMPLETE BOTH ROOF
FRAMES READY FOR ROOF SHEETING

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STEP 4.1
ROOF ASSEMBLY
4.1 - ASSEMBLY PARTS –ROOF ASSEMBLY (ROOF SHEETS)
PART CODE
QTY
DESCRIPTION
RS
2
1120mm roof sheet
40RS
2
40mm Roof screw
25RS
2
25mm Roof screw
4.1 - ASSEMBLY –ROOF ASSEMBLY (ROOF SHEETS)
It helps to find a flat, level surface to complete this process on.
Position roof sheets (RS) at either end of roof frame and fasten in place as indicated in
diagrams. Lay roof sheet (bent edge) flush with top of roof frame while hanging side of roof
sheet 203mm* over end of roof frame. Once in position, screw 25RS through pan at top**
FIRST and then (checking bottom is still overhanging 203mm from side) screw a 40RS
through rib at the bottom** to fasten roof sheet in place.
* Use 203mm “E” or tape measure when placing overhanging side of roof sheet (ENSURE
ROOF SHEET RUNS PARALLEL TO ROOF FRAME END).
** Only screw 25RS in pan at the top and 40RS in the bottom of roof sheet.
REPEAT THIS STEP FOR SECOND ROOF FRAME
(SIDE VIEW)