Traditions T150C User manual

EPA CERTIFIED
CATALYTIC
FREESTANDING
WOODSTOVE
MODEL T150C
P/N 775008M, Rev. Q, 05/02
THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED TECHNICIAN.
READ MANUAL THOROUGHLY BEFORE INSTALLATION.
RETAIN THESE
INSTRUCTIONS
FOR FUTURE
REFERENCE
INSTALLATION AND OPERATION
MANUAL
Ce manuel d'in tallation
e t di ponible en francai ,
implement en faire la
demande.
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IMPORTANT WARNINGS
CAUTION: PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM
HEATER. FOR YOUR SAFETY, FOLLOW THE INSTALLATION, OPERATION AND MAINTENANCE INSTRUC-
TIONS EXACTLY, WITHOUT DEVIATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN
PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. IF THIS APPLIANCE IS NOT PROPERLY INSTALLED,
A HOUSE FIRE MAY RESULT. CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS
AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
PAGE 2
1. If utilizing an older chimney, it must be in-
spected for adequate serviceability. Refer to
the heading Chimney Inspection on page 8 of
this manual.
2. The minimum clearances must be maintained
for all combustible surfaces and materials in-
cluding; furniture, carpet, drapes, clothing,
wood, papers, etc. Do not store firewood
within this clearance space. Failure to maintain
clearances to all combustibles may result in a
house fire.
3. This appliance requires non-combustible floor
protection as outlined in this manual (see Floor
Protection on page 5 for additional informa-
tion).
4. Minimum ceiling height must be 7 feet (213 cm)
(measured from base of appliance to ceiling).
5. DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE CONNECTED TO ANOTHER APPLIANCE.
6. Do not connect this appliance to air ducts or
any air distribution system.
7. PREVENT CREOSOTE FIRE: Inspect and clean
chimney frequently. Under certain conditions
of use, creosote buildup may occur rapidly. In-
spect chimney connector and chimney twice
monthly and clean if necessary. Using green or
inadequately seasoned wood can greatly in-
crease creosote buildup. Use dry wood to
minimize creosote buildup.
8. USE SOLID WOOD FUEL ONLY: This appliance
is approved for burning dry seasoned natural
wood only. CAUTION: BURN UNTREATED
WOOD ONLY. OTHER MATERIALS SUCH AS
WOOD PRESERVATIVES, METAL FOILS,
COAL, PLASTIC, GARBAGE, SULFUR OR OIL
MAY DAMAGE THE CATALYST. DO NOT BURN
GARBAGE OR FLAMMABLE FLUIDS SUCH AS
GASOLINE, NAPHTHA OR ENGINE OIL.
9. Never use gasoline, gasoline-type lantern fuel,
kerosene, charcoal lighter fluid, or similar liq-
uids to start or "freshen up" a fire in this
heater. Keep all such liquids well away from the
heater while it is in use.
10. DO NOT OVERFIRE: If heater or chimney con-
nector glows, you are overfiring. Overfiring this
appliance could cause a house fire. Overfiring
is a condition where the appliance is operated
at temperatures above its design capabilities.
Overfiring can be caused by improper installa-
tion, improper operation, lack of maintenance
or improper fuel usage. Damage caused from
overfiring is NOT covered under the manufac-
turers limited warranty.
11. NEVER LEAVE AN UNATTENDED STOVE
BURNING ON HIGH. Operation of the stove
with the primary air control at its highest burn
rate setting for extended periods can cause
dangerous overfiring conditions. The primary
air control should only be positioned at the
highest setting during start-up procedures and
for short durations. When leaving the stove
unattended ensure that the primary air control
is set to the low or medium low range.
12. Use a metal container with a tight fitting lid to
dispose of ashes.
13. IN THE EVENT OF A COMPONENT FAILURE,
USE ONLY COMPONENTS PROVIDED BY THE
MANUFACTURER AS REPLACEMENT PARTS.
14. Burning any kind of fuel uses oxygen from the
dwelling. Be sure that you allow an adequate
source of fresh air into the room where the
stove is operating (see Ventilation on page 6).
15. CAUTION: HOT WHILE IN OPERATION. An ap-
pliance hot enough to warm your home can se-
verely burn anyone touching it. Keep children,
clothing and furniture away. Contact may
cause skin burns. Do not let children touch the
appliance. Train them to stay a safe distance
from the unit.
16. Do not operate this appliance without the fire-
box baffle brick properly installed.
17. Build fires directly upon the brick hearth inside
the stove. Do not use grates, irons or any other
method to elevate the fire.
18. SAVE THESE INSTRUCTIONS.
19. See the listing label located on the back of
stove (or see Safety/Listing Label on page 26).
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PAGE 3
TABLE OF CONTENTS
Important Warnings ................................................ 2
Testing/Listing, EPA, Using this Manual ................. 3
Planning Your Installation...................................... 4-7
Installation .......................................................... 7-11
Product Features and Controls ............................. 11
Care and Operation................................................ 12
Recommended Fuel ............................................... 16
Maintenance...................................................... 17-19
Troubleshooting................................................. 20-21
Specifications ......................................................... 22
Replacement Parts List ..................................... 23-24
Optional Accessories.............................................. 25
Safety/Listing Label ................................................ 26
EPA Label............................................................... 27
Ownership Records ............................................... 28
TESTING/LISTING
Model T150C has been tested to UL Standards 1482,
ULC-S627 for installation into residential applications.
The listing laboratory is OMNI Environmental Services,
Beaverton, Oregon, Report #030-S-01-2.
EPA CERTIFICATION
This stove has been tested to rigorous emissions stan-
dard, and has been certified by the Environmental Pro-
tection Agency.
PACKAGING LIST
This appliance is packaged with an accessory package,
which contains the following:
One - Installation and operation instructions manual.
One - Warranty.
One - Insulation pad and strips (If optional marble is
used: Place pad under top marble and strips
under ash lip marble).
USING THIS MANUAL
Please read and carefully follow all of the instructions
found in this manual. Please pay special attention to the
safety instructions provided in this manual. The Home-
owner’s Care and Operation Instructions included here
will assure you have many years of dependable and
enjoyable service from your appliance.
CONGRATULATIONS ON THE PURCHASE OF YOUR
NEW WOODSTOVE MANUFACTURED BY LENNOX
HEARTH PRODUCTS.
When you purchased your new woodstove, you
joined the ranks of thousands of concerned indi-
viduals whose answer to their home heating needs
reflects their concern for aesthetics, efficiency and
our environment. We extend our continued support
to help you achieve the maximum benefit and en-
joyment available from your new woodstove.
It is our goal at Lennox Hearth Products to provide
you, our valued customer, with an appliance that
will ensure you years of trouble free warmth and
pleasure.
Thank you for selecting a Lennox Hearth Products
stove as the answer to your home heating needs.
Sincerely,
All of us at Lennox Hearth Products
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PLANNING YOUR INSTALLATION
PAGE 4
QUESTIONS TO ASK LOCAL BUILDING OFFICIAL
A correct installation is critical and imperative for reduc-
ing fire hazards and perilous conditions that can arise
when wood burning appliances are improperly installed.
The installer must follow all of the manufacturers’ in-
structions.
The installation of a wood burning appliance must con-
form to local codes and applicable state and federal re-
quirements. Familiarity with these requirements before
installation is essential. Important considerations to dis-
cuss with local building officials include:
1. Applicable codes (i.e. Uniform Mechanical Code,
State or Regional Codes)
Electrical codes: Optional Blower Assemblies have a
flexible electrical cord that must be electrically
grounded per local codes or per electrical codes:
In USA, NEC, ANSI/NFPA 70-1987
In Canada, CSA C22.1
WARNING: ELECTRICAL GROUNDING IN-
STRUCTIONS: THIS APPLIANCE IS
EQUIPPED WITH A THREE-PRONG
(GROUNDING) PLUG FOR YOUR PROTEC-
TION AGAINST SHOCK HAZARD AND
SHOULD BE PLUGGED DIRECTLY INTO A
PROPERLY GROUNDED THREE-PRONG RE-
CEPTACLE. DO NOT CUT OR REMOVE THE
GROUNDING PRONG FROM THIS PLUG. DO
NOT ROUTE POWER CORD UNDER OR IN
FRONT OF APPLIANCE.
2. Local amendments?
3. Is a permit required - cost? (You may wish to
contact your insurance company to ask if they re-
quire this.)
4. Rooms where the installation is not allowed?
SMOKE DETECTORS
Since there are always several potential sources of fire
in any home, we recommend installing smoke detectors.
If possible, install the smoke detector in a hallway adja-
cent to the room (to reduce the possibility of occasional
false activation from the heat produced by the stove). If
your local code requires a smoke detector be installed
within the same room, you must follow the requirements
of your local code. Check with your local building de-
partment for requirements in your area.
NOTE – This appliance is NOT approved for installa-
tion into a Manufactured (Mobile) Home in Canada
or the US.
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PLANNING YOUR INSTALLATION
PAGE 5
FLOOR PROTECTION
This appliance requires ½" (13 mm) minimum non-
combustible floor protection designed for solid fuel burn-
ing appliances having a thermal conductivity of k = .84
BTU in/ft or equivalent. If the floor protection is to be
stone, tile, brick, etc., it must be mortared or grouted to
form a continuous non-combustible surface (See Using
Alternate Material As Floor Protector below). If a chimney
connector extends horizontally over the floor, protection
must cover the floor under the connector and at least 2"
(51 mm) to either side.
The floor protection must extend completely beneath the
stove and to the front, sides, and rear as indicated:
USA REQUIREMENTS
16” min. to the front of the fuel door glass
8” min. beyond the sides of the fuel door opening
6” min. to the back of the stove body
CANADA REQUIREMENTS
18” (457 mm) min. to the front of the fuel door glass
8” (203 mm) min. beyond the sides of the stove body
8” (203 mm) min. to the back of the stove body
STANDARD PARALLEL HEARTH PAD SHOWN
USING ALTERNATE MATERIAL AS FLOOR PROTECTOR
The alternate material used as a floor protector must be
constructed of a durable noncombustible material having an
equal or better insulating value (lower k value) of k = .84
BTU / IN FT2HR °F or a thermal resistance that equals or
exceeds r = 1.19 HR °F FT2 IN/BTU. With these values, de-
termine the minimum thickness/material required using the
formula and the table shown here (see chart - Alternative
Floor Protection Materials).
Note: Any noncombustible material having a thickness of
1/2” (12.7 mm) whose k value is less than .84 or whose r
value is more than 1.19 is acceptable. If the alternate
material used has a higher k value or lower r value will
require a greater thickness of the material used. In some
cases, if the k value is less or the r value higher, a thinner
material may be used.
Methods of determining floor protection equivalents:
To determine the thickness required for any material
when either the k or r values are known:
TM= Thickness of material in inches
KM= K value of desired material
TL= Minimum listed thickness
rM = r value of desired material
Example: Micore CV230 is to be used for the floor pro-
tection. How thick must this material be?
The following formulas give the means of determining
minimum thickness required of alternate materials.
Using the k formula:
Desired Thickness k value of desire Minimum thickness
of the alternate = material (per inch) x of Listed
material k value of listed Material
material (per inch)
TM(inches) = KM x TL
.84
TM(inches) = 0.43* x 1/2”
.84
Answer using k: 0.50 x 0.50” = 0.25 = 1/4”
1/4” thickness Micore will be required.
Using the r formula:
TM(inches) = 1.19 x TL
rM
TM(inches) = 1.19 x .5”
2.33*
Answer using r: 0.50 x 0.50” = .25 = 1/4”
3/8” thickness Micore will be required.
At times it is important to know what combination of ma-
terials are acceptable for use as floor protection. The “R
values” are used to determine acceptable combinations
of materials because “R values” are additive where r and
k values are not.
“R value” = 1 = r x thickness of material used
k
ALTERNATIVE FLOOR PROTECTION MATERIALS
Values Min. Thick
k (per inch) r (per inch) TL
Listed Material .84 1.19 1/2”
Alternative Values Min. Thick
Materials k (per inch) r (per inch) TL
Wonderboard 1.92 0.56 1 1/8"
Common brick 5.00 0.20 3”
Cement mortar 5.00 0.20 3”
Ceramic tile 12.5 0.08 7 1/2”
Marble 11.0 0.09 6 1/2”
Micore CV230 0.43 2.33 1/4”
Ceraform 126 0.27 3.70 3/16”
Example: Given that the required “R value” for a suitable
floor protector used must be equal to or greater than:“R”
= r x TL= 1.19 x .5” = .60.
Note: To convert inches to millimeters divide by .03937.
8” (203 mm)
Canada
8” (203 mm)
USA
6” - USA
8” – Can.
8” (203 mm)
Canada
8” (203 mm)
USA
18” (457 mm) – Canada
16” (406 mm) - USA
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PLANNING YOUR INSTALLATION
PAGE 6
SELECTING A LOCATION
The design of your home and where you place your
stove will determine its value as a source of heat. A
woodstove depends primarily on air circulation (convec-
tion) to disperse its heat, and therefore, a central loca-
tion is often best. There are other practical considera-
tions, which must be considered before a final selection
of locations is made.
♦Existing Chimneys
♦Wood Storage
♦Aesthetic Considerations
♦Roof Design (Rafter Locations & Roof Pitch)
♦Room Traffic
♦Proximity to Combustibles
♦Electrical Wiring
The installation of this stove will require some research.
Once your options are determined, consult with your
local building department who will be able to give you
the necessary installation requirements for your area (is
a building permit required, rooms where installation may
not be allowed, etc.).
WARNING: CHECK ALL LOCAL BUILDING AND
SAFETY CODES BEFORE INSTALLATION. THE IN-
STALLATION INSTRUCTIONS AND APPROPRIATE
CODE REQUIREMENTS MUST BE FOLLOWED EX-
ACTLY AND WITHOUT COMPROMISE. ALTERA-
TIONS TO THE STOVE ARE NOT ALLOWED. DO
NOT CONNECT THE STOVE TO A CHIMNEY SYS-
TEM SERVING ANOTHER STOVE, APPLIANCE, OR
ANY AIR DISTRIBUTION DUCT. FAILURE TO FOL-
LOW THESE INSTRUCTIONS WILL VOID THE
MANUFACTURERS WARRANTY.
If you plan to vent your stove into an existing masonry
chimney, have it inspected by a local fire marshal or
qualified installer. Remember that a stove's perform-
ance is heavily influenced by the chimney and its loca-
tion on the roof. An oversized flue may not provide ef-
fective draw, and a flue liner may be required (see Draft
Requirements,page 9). Consult your dealer or qualified
installer before final selection is made.
This stove requires pre-installation work to be com-
pleted before installation can take place. This may in-
clude modification for flue and chimney.
COMBUSTIBLE WALL CLEARANCE
WARNING! IT IS VERY IMPORTANT THAT YOU OB-
SERVE THE MINIMUM CLEARANCES.
These are the listed clearances for this appliance which
were determined in laboratory tests. Minimums are first
established for the stove itself and increased or de-
creased based on how much heat is transferred by the
pipe.
USA and CANADA RESIDENTIAL ONLY (not approved
for manufactured (mobile) home) using single wall pipe
connector to the top of the stove.
A 16" / 406 mm D 11" / 279 mm
B 40" / 102 cm E 30" / 762 mm
C 30" / 762 mm F 20" / 508 mm
CORNER INSTALLATION
PARALLEL INSTALLATION
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PLANNING YOUR INSTALLATION INSTALLATION
PAGE 7
REDUCED MASONRY STRUCTURE CLEARANCE
(ALCOVE)
Your stove can be installed in a masonry structure with
reduced clearances if the structure was built to National
Building Code for fireplaces and chimneys (UBC 37).
The firebox of the masonry structure must be of ade-
quate size to allow a minimum of 6" (152 mm) clearance
to the sides and top of the stove and 2" (51 mm) clear-
ance to the rear. All stove models must be installed on
their original listed legs or base unless otherwise speci-
fied by OMNI Testing Laboratory.
The minimum venting requirement is a listed chimney
liner that extends from the flue collar of the stove to the
first tile liner of the chimney where it is sealed. All joints
and connections must be made airtight to prevent leaking
and downdrafts.
PROTECTED WALL CLEARANCE
Some local codes will allow reduced clearances when the
stove is installed adjacent to a protected wall system.
Your local building official must approve the variance.
Normally, the protected wall system is defined as a non-
combustible material with a minimum of 1" (25.4 mm) air
space behind. Check your local building codes or with a
qualified installer (Ref. NFPA 211).
VENTILATION REQUIREMENTS
THE FRESH AIR REQUIREMENTS OF THIS APPLI-
ANCE MUST BE MET WITHIN THE SPACE WHERE IT
WILL BE INSTALLED.
Ventilation is essential when using a solid fuel burning
heater. The combustion process of this heater uses oxy-
gen from inside the dwelling and it may be necessary to
open a window or install a vent to provide make-up air
into a dwelling that is well insulated (modern construction
standards have resulted in homes that are highly energy-
efficient and that allow little heat loss and air transfer).
Other appliances in the dwelling also contribute to re-
moving air from the dwelling (i.e. clothes dryers, exhaust
fans, fireplaces, and other fuel burning appliances). If the
available fresh air delivery in the dwelling is insufficient to
support the demands of these appliances, problems can
result (i.e. Excessive negative pressure can develop in
the dwelling which will affect the rate at which this appli-
ance can draft [See Draft Requirements, page 9], icing
can develop in some environments).
INSTALLING (OPTIONAL) MARBLE ACCENTS
See Optional Accessories, page 25 for ordering information.
Important Note; Optional marble cannot be used if tem-
perature probe is used.
Marble is a natural product and therefore each piece will
have its own unique character. Marble can be scratched
so care should be taken to avoid putting heavy or rough
objects (trivet/steamers) on the surface. If the marble
should become scratched, the scratch may be removed
or diminished by polishing it with jewelers rouge (which
can be purchased at many hardware stores). Do not in-
stall the marble before curing the paint.
The marble set consists of 2 pieces. A large piece that
fits onto the stove top and a smaller piece that fits onto
the ashlip (located below the fuel door).
Installation Steps:
Install the ceramic fiber blanket, gasket strips and marble
set as follows:
Note: The fiber blanket and gasket strips are provided with the
stove: The marble sets are optional accessories.
1. Using scissors cut the ceramic fiber blanket so that it
fits into the recess of the stovetop.
2. Place the top marble piece onto the ceramic fiber
blanket.
3. Place the gasket strips into the recess of the ashlip
so that they are evenly spaced. This will slightly ele-
vate the marble so that it is not making direct surface
contact. Note: Insulation is not required in this area.
4. Place the ashlip marble onto gasket strips in ashlip
recess.
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INSTALLATION
PAGE 8
TYPES OF CHIMNEYS
The chimney is a vital part of your stove installation. A
properly built masonry chimney or a properly installed
factory built chimney will assure a consistent draft under
a variety of weather conditions (a smoking stove is usu-
ally caused by a chimney problem). The stove flue size is
6 inches (I52 mm) diameter, which is approximately 28
square inches (711 square mm) minimum. The maxi-
mum flue size should be no more than (3)-three times the
cross sectional area of the size of the stove flue collar. In
this case, that would be no larger than a 10-inch (254
mm) diameter stack, or approximately 85 square inches
216 square cm) maximum.
All chimneys must be installed as specified by local
building codes and according to the chimney manufac-
turer instructions (in the case of a factory built chimney).
See the chimney manufacturer instructions for exact
specifications. Factory built chimneys must comply with
UL 103HT or ULC S629.
ACCEPTABLE CONNECTOR PIPE FOR INSTALLA-
TIONS
For Standard Residential Clearances: Six 6 inch (152
mm) minimum, single wall, 25 gage minimum thickness,
stove pipe is acceptable. Three (3) pre-drilled holes are
provided in the flue collar for fastening the pipe securely
to the stove. Use sheet metal screws to do this. Addi-
tional sections of single wall pipe should be fastened to-
gether with at least three (3) sheet metal screws each
section. When connecting to the factory built ceiling sup-
port package, use the manufacturer's transition piece,
usually called a dripless connector, to join single wall pipe
to their factory built chimney section.
Minimum Flue Size: The required minimum diameter
and area required for the flue size is (respectively) 6
inches / 152 mm diameter, which is approximately 28
square inches / 711 square mm. The maximum flue size
should be no more than (3) three times the cross sec-
tional area of the size of the 6 inches / 152 mm diameter
flue collar. In this case, that would be no larger than a 10
inch (254 mm) diameter (area = approx. 85 sq. inches
[216 sq. cm]).
Connection To A Factory Built Chimney: This space
heater is to be connected to a factory-built chimney con-
forming to CAN / ULC – S629, Standard for 650°C Fac-
tory-Built Chimneys.
For Reduced Residential Clearances: Type L and
listed double wall connector pipe is acceptable. Install
any factory built brand of pipe according to the manufac-
turer's instructions.
Vapor Barrier at Chimney Penetration: Install all
venting components per the Vent Manufacturers installa-
tion instructions. Ensure that there is an effective vapor
barrier at the location where the chimney penetrates to
the exterior of the structure. This can be accomplished by
applying a non-hardening waterproof sealant to the fol-
lowing components:
•Around the chimney at the point where the storm
collar will meet the chimney just above the Flashing.
•Along the vertical seam of the chimney pipe, where it
is exposed to the weather.
•On each nail head on the flashing.
•Around the chimney at the point where the storm
collar will meet the chimney just above the flashing.
Notes:
•On flat or tarred and graveled roofs, nail and seal the
flat roof flashing to the roof on all sides with roofing
compound.
•Do not put screws through the flashing into the chim-
ney pipe.
CHIMNEY INSPECTION
Existing chimneys must be inspected before installing
your stove. Consult your local building department for
chimney code requirements. A masonry chimney must
have a code approved liner. This liner must not have bro-
ken or missing pieces. Some non-code masonry chim-
neys may be brought up to code by being relined. (Con-
sult your dealer or qualified chimney sweep).
Factory built chimneys should also be inspected, first for
creosote deposits (which should be removed), and then
for integrity of the stainless steel liner. Look for obvious
bulges in the lining, which may indicate the need to re-
place that section (use a bright flashlight). Also, inspect
the attic to see that the chimney has proper clearance to
combustible framing members. For interior masonry
chimneys and most factory-built chimneys, this must be a
(2)-two inch (51 mm) air space clearance, which must not
be filled with insulation or any other material. An exterior
masonry chimney must have a (1) one-inch (25.4 mm) air
space clearance.
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INSTALLATION
PAGE 9
CHIMNEY HEIGHT REQUIREMENTS
The chimney must extend 3 feet (914 mm) above the
level of roof penetration and a minimum of 2 feet (610
mm) higher than any roof surface within 10 feet (305 cm)
(see below). Check with your local building officials for
any additional requirements for your area.
Due to prevailing winds, local terrain, adjacent tall trees,
a hill, or ravine near the home, or adjacent structures,
additional chimney height or a special chimney cap may
be required to ensure optimum performance.
To achieve a stable draft, the total flue height required
(from the appliance to termination) is 12 to 15 feet (366 to
457 cm) minimum.
DRAFT REQUIREMENTS
The appliance is merely one component of a larger sys-
tem. The other equally important component is the vent-
ing system. This is necessary for achieving the required
flow of combustion air to the fire chamber and for safely
removing unwanted combustion byproducts from the ap-
pliance. If the venting system's design does not promote
these ends, the system may not function properly. Poorly
functioning venting systems may create performance
problems as well as be a safety hazard (i.e. an oversized
chimney may result in less than optimum performance.
Installations into a large, masonry chimney may require a
liner to improve performance). A draft test should read
greater than .04' W.C. (inches water column) and less
than .08" W.C.
American National Standards Institute ANSI/NFPA 211-
92: A chimney or vent shall be so designed and con-
structed to develop a flow sufficient to completely remove
all flue and vent gases to the outside atmosphere. The
venting system shall satisfy the draft requirements of the
connected appliance in accordance with the manufac-
turer instructions.
Top of the flue must be
2’ (610 mm) higher than
any part of roof within
10’ (305 cm) horizontal These rules are minimums. in some instances,
chimney height may need to be increased to
achieve sufficient draft.
Top of the flue must be 3’ (915
mm) higher than highest point
of roof penetration
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INSTALLATION
PAGE 10
RESIDENTIAL INSTALLATION DIAGRAM
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INSTALLATION Combustible Wall Chimney Connector Pass-Throughs
NOTES:
1. Connectors to a masonry chimney, excepting method B, shall extend in one continuous section through the wall pass-through system
and the chimney wall, to but not past the inner flue liner face.
2. A chimney connector shall not pass through an attic or roof space, closet or similar concealed space, or a floor, or ceiling.
3. Where passage through a wall, or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365.
PAGE 11
Note: Connectors to a masonry chimney, excepting
method B, shall extend in one continuous section
through the wall pass-through system and the chimney
wall, to but not past the inner flue liner face.
Method A. 12 inch (305 mm) Clearance to Combustible
Wall Member: Using a minimum thickness 3.5 inch (90
mm) brick and a 5/8 inch (16 mm) minimum wall thickness
clay liner, construct a wall pass-through. The clay liner
must conform to ASTM C315 (Standard Specification for
Clay Fire Linings) or its equivalent. Keep a minimum of 12
inches (305 mm) of brick masonry between the clay liner
and wall combustibles. The clay liner shall run from the
brick masonry outer surface to the inner surface of the
chimney flue liner but not past the inner surface. Firmly
grout or cement the clay liner in place to the chimney flue
liner.
Method B. 9 inch (229 mm) Clearance to Combustible Wall
Member: Using a 6 inch (152 mm) inside diameter, listed,
factory-built Solid-Pak chimney section with insulation of 1
inch (25.4 mm) or more, build a wall pass-through with a
minimum 9 inch air space between the outer wall of the
chimney length and wall combustibles. Use sheet metal
supports fastened securely to wall surfaces on all sides, to
maintain the 9-inch (229 mm) air space. When fastening
supports to chimney length, do not penetrate the chimney
liner (the inside wall of the Solid-Pak chimney). The inner
end of the Solid-Pak chimney section shall be flush with
the inside of the masonry chimney flue, and sealed with a
non-water soluble refractory cement. Use this cement to
also seal to the brick masonry penetration.
Method C. 6 inch (152 mm) Clearance to Combustible Wall
Member: Starting with a minimum 24 gage (.024 inch [.61
mm]) 6-inch (152 mm) metal chimney connector, and a
minimum 24 gage ventilated wall thimble which has two air
channels of 1 inch (25.4 mm) each, construct a wall pass-
through. There shall be a minimum 6 inch (152 mm) sepa-
ration area containing fiber glass insulation, from the outer
surface of the wall thimble to wall combustibles. Support
the wall thimble, and cover its opening with a 24-gage
minimum sheet metal support. Maintain the 6-inch (152
mm) space. There should also be a support sized to fit
and hold the metal chimney connector. See that the sup-
ports are fastened securely to wall surfaces on all sides.
Make sure fasteners used to secure the metal chimney
connector do not penetrate chimney flue liner.
Method D. 2 inch (51 mm) Clearance to Combustible Wall
Member: Start with a solid-pak listed factory built chimney
section at least 12 inches (305mm) long, with insulation of
1 inch (25.4mm) or more, and an inside diameter of 8
inches (2 inches [51 mm] larger than the 6 inch [152 mm]
chimney connector). Use this as a pass-through for a
minimum 24-gage single wall steel chimney connector.
Keep solid-pak section concentric with and spaced 1 inch
(25.4 mm) off the chimney connector by way of sheet
metal support plates at both ends of chimney section.
Cover opening with and support chimney section on both
sides with 24 gage minimum sheet metal supports. See
that the supports are fastened securely to wall surfaces on
all sides. Make sure fasteners used to secure chimney
section do not penetrate chimney flue liner.
D
C
B
A
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PRODUCT FEATURES AND CONTROLS
PAGE 12
PRIMARY AIR CONTROL
The primary combustion air delivery is controlled by the
Primary Air Control Assembly (The control knob is lo-
cated above the fuel door). The heat output can be con-
trolled by sliding the handle to a higher or lower heat
output setting (See Care and Operation Section – Pri-
mary Air Control, page 13). The fuel, the amount of heat
and burn times desired, the type of installation are all
variables that will affect the control setting. The same
control settings in a variety of installations will produce
different results. You will need to try different settings so
you can learn how much heat to expect and how long
the fire will burn.
Primary Air Control Knob
CATALYTIC COMBUSTOR
How it works: From 5 to 30 percent of the chemical
energy contained in every log escapes up the chimney
when wood is burned in a conventional stove. The
catalytic combustor is designed to make use of this en-
ergy, converting it into useful heat as it lessens chimney
creosote build-up and air pollution. The catalytic com-
bustor consists of a durable temperature resistant ce-
ramic composition, which is extruded into a cellular, or
honeycomb, configuration. After extrusion, this ceramic
monolith is fired and then covered with a noble-metal
catalyst. When wood smoke contacts this catalyst,
chemical changes occur that causes the smoke to ignite
at temperatures around 600°F. Normally, smoke will
ignite and burn only at temperatures around 1000°F.
CATALYTIC BYPASS DAMPER CONTROL
The operating handle of your Bypass Damper Control is
located on the front of the Stove Flue Collar. By moving
the Bypass Damper Control the operator can route the
exhaust either through the Catalytic Combustor (pushed
in) or directly up the flue (pulled out). When starting a
fire or refueling, the bypass damper control handle
should be pulled out. Once the fire is established it
should be pushed in.
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CARE AND OPERATION
PAGE 13
FUEL DOOR
CAUTION: WHEN OPENING THE DOOR, DO NOT EX-
TEND IT BEYOND ITS NORMAL TRAVEL. OVEREX-
TENDING THE DOOR TO A FURTHER OPEN POSITION
CAN PUT EXCESSIVE STRESS ON HINGE AREA OF
DOOR AND HINGE PINS AND MAY RESULT IN BREAK-
AGE.
DOOR OPERATION
The door handle assembly opens and securely latches the
fuel door closed. To open the door, rotate the coil handle to
the 9:00 position until door releases. To close and latch, hold
the coil handle in the 9:00 position, close the door, then ro-
tate the handle to the 6:00 position. See illustration above.
GLASS
The Glass is a super heat resistant ceramic that withstands
continuous temperatures up to 1390° F. This temperature is
well beyond the temperatures in which you operate your
stove.
This unit is designed to provide a flow of air over the inside of
the glass, where along with high heat helps keep it clean.
When operating the stove on low for extended periods of
time, the glass may get dirty. A short, hot fire (15 - 20 min-
utes) will help clean off much of the normal buildup (see
Troubleshooting – Dirty Glass, page 20). A commercial
glass cleaner designed for stoves is recommended for
cleaning.
The glass should be cleaned thoroughly with glass
cleaner and a soft cloth BEFORE the stove is burned.
PRIMARY AIR CONTROL
This appliance is equipped with a control for the combus-
tion air located above the fuel door. Slide the control to
the right for a slower burn rate, to the left for a higher
burn rate. It may take a while to get accustomed to the
sensitive draft control. Small movements left or right will
change the heat output of the stove. To lock the air con-
trol in the desired position, turn the knob clockwise. In the
open (far-left) position, the fire will kindle more quickly.
This should be closed to the medium/low position once
the fire is burning well.
You will generally want to set the primary air control on
low or medium. The stove is safe burning on any setting
as long as combustibles are kept at the specified safe
distances.
PROVIDE ADEQUATE AIR FOR COMBUSTION
In well insulated and weather tight homes, it may be diffi-
cult to establish a good draft up your chimney. The poor
draft is caused by a shortage of air in the house. To pro-
vide the needed air, crack a window on the windward side
of the house.
USE CONTROL SETTINGS THAT WORK FOR YOU
The fuel, the amount of heat you want, the type of instal-
lation you have and how long you wish the fire to burn are
all variables that will affect the control settings. The
same control settings in a variety of installations will pro-
duce different results.
Familiarize yourself with your stove by trying different set-
tings so you can learn how much heat to expect and how
long the fire will burn. It may take a week or two to learn,
but your patience will be rewarded by the warmth and
pleasant satisfaction that only a wood fire can provide.
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CARE AND OPERATION
PAGE 14
BREAK-IN PERIOD
Your stove finish is a high temperature paint that requires
time and temperature to completely cure. We recom-
mend that you ventilate the house during the initial burns.
The paint emits non-toxic odors during this process.
KEEP YOUR HOUSE WELL VENTILATED DURING
THE CURING PROCESS TO PREVENT ACTIVATION
OF YOUR HOME SMOKE DETECTOR.
The paint manufacturer recommends three burn cycles to
cure the paint. The first two burns should be low heat,
approximately 250°F., for 20 minutes each, using paper
and light kindling.
After each 20-minute burn, allow the appliance to cool
completely. The third burn should be at least medium
high or about 450°F. for 45 - 60 minutes. The paint will
become soft and emit non-toxic haze during these burns.
Keep the area well ventilated.
As the paint cures it will become slightly lighter in color.
Eventually the entire surface will become an even color.
Once the paint has been softened and cooled two or
three times, it will harden. Do not turn on a blower during
the curing process. Do not place anything on the stove
surface until the paint is completely cured. Do not attempt
to repaint the stove until the paint is completely cured. If
the surface later becomes stained or marred, it may be
lightly sanded and touched up with spray paint from the
same paint manufacturer (See Small Area Paint Touch-
Up, page 17). Paint is available at your local authorized
Lennox Hearth Products dealer. Never attempt to paint a
hot stove.
CATALYTIC COMBUSTOR
During the start-up of a cold stove, a medium to high fir-
ing rate must be maintained for about 20 – 25 minutes.
The high firing rate will ensure that the stove, the flue, the
catalyst, and the fuel are all stabilized at proper operating
temperatures. If the optional temperature probe is used,
even though it may reach a temperature of 600° F. within
only two or three minutes after the fire is started, do not
set the primary air control to the "LOW" position until ap-
proximately 20-25 minutes have passed. Setting the
primary air control on "LOW" too early could result in ei-
ther the fire or the catalytic combustor going out.
HOW TO START AND MAINTAIN A FIRE
1. OPEN the bypass damper control by pulling it toward
you. In the OPEN position the draft air will bypass the
catalytic combustor and make starting the fire easier.
2. Set the primary air control lever on HIGH. The HIGH
setting will maximize your primary combustion air.
3. Build a fire directly on the firebrick covering the bottom
of the stove.
a. Place five or six loosely crumpled sheets of
newspaper in the stove.
b. Add a small amount of dry kindling randomly on
the top of the newspaper.
c. Place a few more loosely crumpled newspapers
on top of the kindling and light the bottom paper
first, then light the top paper.
4. Once the kindling is ignited and burning on its own,
close the fuel door. The upper fire should help preheat
the chimney and create an effective draft while the
lower fire ignites the kindling.
5. When the kindling is burning well, add increasingly
larger pieces of wood until the fire is actively burning.
6. When the fire is well established, close the bypass by
pushing the control rod in. The optional catalytic tem-
perature probe should read 500-600°F (It takes ap-
proximately 20 - 25 minutes to reach this tempera-
ture).
7. Set the primary air control to the desired setting. Your
stove will now provide efficient and safe heat for your
home.
fire-parts.com

CARE AND OPERATION
PAGE 15
Refueling *
1. Open the damper bypass control by pulling it toward
you.
2. Set the primary air control set to high.
3. Open the door approximately 1/2 inch (13 mm),
then wait for about thirty seconds. Open the door
and add wood, then close the door.
4. If the optional temperature probe is used wait for a
reading of approximately 600 degrees, then close
the damper bypass control (push it in). If the op-
tional temperature probe is not used, wait approxi-
mately 10 minutes, and then close the bypass
damper control.
5. Adjust the primary air control to the desired setting.
Notes
hDepending on the type and size of the fuel load as
well as the length of time the stove has been burn-
ing, your catalytic combustor should operate be-
tween 1000 to 1800 degrees.
h(If the optional blower is installed) Ensure blower is
turned off during start-up and refueling, as it will af-
fect the accuracy of temperature probe reading.
* If the stove has been burning on a medium to high
burn rate for approximately 20 minutes or more, no re-
firing is necessary when refueling. Just open the by-
pass, set the primary air control to high, open the door
approximately 1/2 inch (1 cm), and wait for about thirty
seconds. Load the fuel, close the door, close the bypass
and set the primary air control to normal operation.
Temperatures within the firebox should be hot enough
to maintain the catalytic operation.
BYPASS DAMPER CONTROL
The operating handle of your bypass damper control is
located on the front of the stove flue collar. By moving
the bypass damper control, the operator can route the
fire either through the catalytic combustor (pushed in) or
directly up the flue (pulled out). When starting a fire or
refueling, the bypass damper control should be pulled
out. Once the fire is established, it should be pushed in.
fire-parts.com

FUEL
PAGE 16
BURN RECOMMENDED FUEL
This appliance is approved for use with untreated natural
dry wood only (see Important Warnings, page 2, #8).
Burning materials other than natural wood will shorten the
life of the catalytic combustor. Do not burn particleboard or
pressed logs using bonding agents as they can produce
conditions that will deteriorate metal or damage the cata-
lyst. Green or uncured wood does not work well as fuel,
and can cause increased creosote buildups and plugging
of the catalytic combustor. The value of green wood as a
source of heat is limited. Do not overload or use kindling
wood or mill ends for primary fuel as this may cause over-
firing. Overfiring is a condition where excessive tempera-
tures are reached, beyond the design capabilities of the
stove. The damage that occurs from overfiring is not cov-
ered under the stove warranty.
WARNING: BURNING IMPROPER FUEL (I.E. CHAR-
COAL) CAN RESULT IN CARBON MONOXIDE POI-
SONING WHICH MAY LEAD TO DEATH!
CARBON MONOXIDE POISONING – EARLY SIGNS
OF CARBON MONOXIDE POISONING RESEMBLE
THE FLU WITH HEADACHES, DIZZINESS, OR NAU-
SEA. IF YOU HAVE THESE SIGNS, GET FRESH AIR
AT ONCE! HAVE THE HEATER INSPECTED BY A
QUALIFIED SERVICE TECHNICIAN. SOME PEOPLE
ARE MORE AFFECTED BY CARBON MONOXIDE
THAN OTHERS. THESE INCLUDE PREGNANT
WOMEN, PEOPLE WITH HEART OR LUNG DISEASE
OR ANEMIA, THOSE UNDER THE INFLUENCE OF
ALCOHOL, AND THOSE AT HIGH ALTITUDES.
WHY SEASONED WOOD?
The key to the success of a good fire that produces heat
from a woodstove is the wood. It needs to be well-
seasoned natural wood.
What does “Well-Seasoned” mean?
When a tree is cut down, the wood is green, full of sap
and moisture. This moisture content can exceed 80%,
which must be reduced to less than 20%. Wood prop-
erly seasoned is then capable of generating the heat the
stove was designed to provide.
Green wood does not burn easily. Attempting to burn
green wood often results in a lot of smoke and very little
fire. Time is the most important factor in seasoning
wood. Ideally the moisture content should be reduced
to 11-20%, although very few of us will be able to check
that figure. There are several steps that should be taken
to ensure that you come close to these figures.
SEASONING GUIDE
Softwoods – 6 months to 18 months
Hardwoods – 12 months to 24 months
Logs that are 5” (127 mm) diameter across or larger
should be split in half, three pieces if over 8 inches (203
mm), and four pieces when over a foot (305 mm)
across. If the tree fell 2 to 4 years ago, it still needs to
be cut, split, and seasoned for 6 to 24 months depend-
ing on the wood.
WOOD STORAGE
Wood to be seasoned should be stacked in an area
open enough to ensure good air circulation on both
sides – leaving adequate space between woodpiles to
walk comfortable. Do not stack wood against a wall or
building. It helps to elevate the woodpiles off the ground
(two 2 x 4’s running lengthwise beneath the woodpile
works well). This allows air to flow under the bottom
logs.
Wood that is kept outdoors, either covered with a tarp,
or not covered at all, will not burn well until it has been in
an enclose space for one to two months.
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MAINTENANCE
PAGE 17
SMALL AREA PAINT TOUCH-UP
The stove body is painted with a quality high-
temperature stove paint. Use only model TSPK-B Stove
Paint, Catalog # 70K99. Do not touch-up your stove with
any other paint.
Using one small piece of 320 grit sand paper and lightly
sand the blemish so that the edges are “feathered” or
smooth to the touch between the painted and bare sur-
faces. Do not let the sand paper gum up with paint, as
this will cause scratches on the metal surface. If there
are any scratches, use 600 grit sandpaper instead.
Mask off surfaces you do not want painted. Paint lightly
over the bare surface first as this will act as an under-
coat. Then paint over a larger area in smooth even
strokes to blend.
See Break-In Period on page 14 for information on
curing the paint.
ASH REMOVAL AND DISPOSAL
CAUTION: MAKE SURE THAT THE FIRE IS OUT
AND THE STOVE IS COLD BEFORE REMOVING
ASHES FROM FIREBOX!
Ashes can hold live embers for several days, and must
be disposed of with care.
NEVER place ashes in a cardboard box or any other
combustible receptacle.
Proper Disposal of Ashes:
Ashes should be placed in a metal container with a tight
fitting lid. The closed container of ashes should be
placed on a noncombustible floor or on the ground, well
away from all combustible materials, pending final dis-
posal. If the ashes are disposed of by burial in soil or
other wise locally dispersed, they should be retained in
the closed container until all cinders have thoroughly
cooled.
DOOR AND GLASS GASKETS
An 1/2" (13 mm) spun fiberglass gasket provides the
seal around the fuel door, a 1/8” x 1” (3.2 mm x 25.4
mm) flat woven gasket glass provides the seal around
the door glass and the side windows have a 1/8” (3.2
mm) thick lytherm gasket Should these gaskets become
frayed or damaged, they should be replaced with the
same size and type as the original gasket. Contact your
dealer for ordering. Use high temperature silicone
sealer as an adhesive for the fuel door gasket. The
(door) glass gasket has a self-adhesive backing. The
side window gasket does not require an adhesive (see
Replacement Parts, pages 23-24).
WARNING: THE GASKETS MUST BE KEPT IN GOOD
CONDITION. DO NOT LEAVE THE STOVE BURNING
WITH THE DOOR OPEN OR AJAR. THIS WILL CAUSE
EXCESSIVE HEAT BUILD UP IN THE UNIT AND COULD
IGNITE SURROUNDING COMBUSTIBLES AS WELL AS
DAMAGE THE STOVE BY OVERFIRING IT. OVERFIRING
IS A CONDITION WHERE EXCESSIVE TEMPERATURES
ARE REACHED, BEYOND THE DESIGN CAPABILITIES
OF THE STOVE (SUCH DAMAGE IS NOT COVERED BY
THE MANUFACTURER'S WARRANTY).
SERVICING GLASS
CAUTION: BE CAREFUL NOT TO ABUSE DOOR
ASSEMBLY BY STRIKING OR SLAMMING IT. IF
THE DOOR ASSEMBLY OR GLASS IS BROKEN OR
DAMAGED, THEY MUST BE REPLACED BEFORE
HEATER CAN BE SAFELY OPERATED. USE ONLY
COMPONENTS PROVIDED BY THE MANUFAC-
TURER AS REPLACEMENT PARTS.
Cleaning Glass: Ensure stove is cold prior to cleaning
glass. A commercial glass cleaner designed for stoves
is recommended. Do not use abrasive cleaners.
Replacing Glass:
1. Remove door from stove by lifting door up and off
hinge pins: Place the door on a flat protected (towel)
clean flat surface with the inside of the door facing
up. Remove the glass clips (by removing screws
holding clips), then carefully remove broken glass
one piece at a time (protective gloves are recom-
mended).
2. Clean the area where the glass with gasket will be
installed.
3. Install new glass with gasket (use only factory 5-mm
glass with glass channel gasket. Do not substitute).
Carefully reinstall glass clips. Be very careful not to
overtighten screws.
4. Reinstall door.
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MAINTENANCE
PAGE 18
CREOSOTE FORMATION AND NEED FOR RE-
MOVAL
What is Creosote - When wood is burned slowly, it
produces tar and other organic vapors, which combine
with expelled moisture to form creosote. The creosote
vapors condense in the relatively cool chimney flue of a
slow-burning fire. As a result, creosote residue accu-
mulates on the flue lining. When ignited this creosote
makes an extremely hot fire. Also, creosote deposits
tend to form in long runs of venting where gases be-
come too cool prior to exhausting.
To inhibit the build up of creosote, adjust the primary air
control to a medium-high or high setting for a 10-minute
period each day. Do not attempt to burn out heavy
creosote accumulations in this manner. This must be
removed from the chimney by scraping or brushing to
reduce the risk of a chimney fire.
Burn Approved Fuel Only - This stove is approved for
burning dry seasoned natural wood only. Using green
or inadequately seasoned wood may increase creosote
buildup.
Inspection Frequency - The chimney connector and
chimney should be inspected at least twice monthly
during the heating season to determine if a creosote
buildup has occurred. If creosote has accumulated it
should be removed to reduce the risk of a chimney fire.
Cleaning - Remove the catalytic combustor and open
the bypass damper prior to having your chimney
cleaned (should be done by a qualified chimney sweep).
See Maintenance Section, Catalytic Combustor, page
19 for instructions on removing catalytic combustor.
IMPORTANT: Make sure the bypass damper is in the
open position prior to chimney cleaning.
In the event of a chimney fire - Make sure the fuel door is
securely closed. Adjust the primary air control to the lowest
(most closed) setting. Call the fire department immediately.
After a chimney fire, the complete chimney system should
be checked by a qualified technician before further use.
Consult your dealer for suggestions on proper chimney
care. Contact your local municipal or provincial fire authority
for information on how to handle a chimney fire. Have a
clearly understood plan for handling a chimney fire.
CATALYST REPLACEMENT
The normal expected life of a catalyst (catalytic com-
bustor) is 10,000 to 12,000 hours if the appliance is op-
erated correctly and proper fuels are used. If the cata-
lyst has been deactivated, it should be replaced. Symp-
toms of deactivation include – noticeably darker smoke
exiting chimney and less heat output. If these symptoms
remain after normal maintenance or a major cleaning
(soak in heated vinegar/water solution, see page 19),
the catalyst, p/n 14000 will require replacement (also, if
the catalyst is broken and / or missing large pieces, it
should be replaced). Note: The catalyst does not need
to be glowing to be working. It will glow at times, but it
can work very effectively at temperatures well below the
1000°F level (at which it will begin to glow).
Stove Operation if Catalyst Is Deactivated – It is safe
to operate the appliance temporarily with a deactivated
catalyst (although it will be out of compliance with EPA
certification requirements). To operate, follow normal
lighting and refueling procedures as outlined in this
manual with one the following exceptions.
•During start-up, disregard catalytic temperature
probe reading to determine when to close bypass
damper control. Instead allow 20-25 minutes, then
close the bypass damper control.
•During refueling, disregard catalytic temperature
probe reading to determine when to close bypass
damper control. Instead allow 3-5 minutes after re-
fueling, then close the bypass damper control.
CLEANING BLOWER INTAKE
If an optional blower kit (catalog #14M36) is installed,
the blower air intake requires cleaning at least once a
year to remove lint, dust, etc. If there are pets in the
dwelling, the intake should be cleaned at least twice a
year.
STOVE SEAMS
The stove body seams should be inspected at least
once a year. If any seams are found to be loose or
damaged, the seam should be cleaned with a wire
brush then resealed with furnace cement.
FIREBRICK
The firebrick should be inspected periodically and re-
placed if damaged (crumbling or excessively cracked).
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MAINTENANCE
PAGE 19
CATALYTIC COMBUSTOR
Your stove has been designed with a catalytic combus-
tor, which will improve the overall efficiency of your
stove. Removing the combustors for cleaning, inspec-
tion and reinstallation should be done at least once a
year. Cleaning the combustors helps reduce buildup of
ash and retarding chemicals. To clean the combustors,
a soft brush, vacuum cleaner, or pipe cleaner may be
used. Another effective cleaning method is to soak the
combustors in a hot cleaning solution of a 50/50 mixture
of white vinegar and distilled water for 30 minutes. Then
rinse by soaking in hot distilled water. After 15 minutes,
remove the combustors from the rinse water and gently
shake out excess water. It is unlikely that your will notice
a visible difference in the combustors after this cleaning
procedure. The combustor units are fragile in compari-
son to the rest of the stove - so handle with care.
Cleaning the combustors once a year, preferably when
your flue system is serviced, is sufficient for most users.
Reinstall the combustor set according to the following
instructions.
1. Disconnect pipe from stove flue outlet.
2. Looking down into stove flue, remove the bypass-
operating rod and control arm set screws using an
Allen wrench.
3. Remove the 2 bolts that hold the top in place (lo-
cated on the underside center left and right side of
the top). Lift off the stovetop.
4. Remove the catalytic housing by removing the 4
bolts on the underside of the top.
5. The catalytic combustor is now visible under the
stainless steel shield. Although it may be covered
with a light ash, it should be relatively free of ob-
structions in the honeycomb cells.
6. Care should be taken to leave the gasketing in po-
sition when removing catalyst. This gasketing seals
the catalyst.
7. To reinstall, first remove the old stove cement from
the stovetop and top edges (use a wire brush). Re-
seal all gaps, including sides and base with a high
temperature cement or silicone gasket available
from your dealer.
Reinstall the catalyst housing and top. When tightening
down bolts on top, turn only a 1/4 turn and go to the next
bolt being careful not to overtighten as this will strip the
threads.
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TROUBLESHOOTING
PAGE 20
SMOKES OUT FUEL DOOR WHEN OPEN (see ✸
✸✸
✸)
1. The primary air control is closed.
2. The chimney is too cool. Set the primary air control
on "HIGH" with the bypass damper control "OPEN"
for a few minutes before opening the fuel door.
3. Excess creosote will not only restrict your draft but it
will create a risk of a creosote fire. Strictly adhere to
maintenance requirements as outlined in this man-
ual. If excess creosote has built up on the inside of
the firebox sides and door, burn a small hot fire at
intervals that are more frequent with air control on
HIGH for a few minutes.
4. Deposits may have built up in the chimney and are
restricting the draft, or the spark arrester on top of
the chimney may be plugged.
5. Chimney diameter too large or too small to provide
adequate draft.
6. The house is too airtight (usually takes 20 to 30 min-
utes for problem to appear as stove lowers air pres-
sure in house). Crack a window open or provide an
outside source of air near stove.
7. Insufficient vertical height to chimney to achieve
adequate draft.
8. The combustor is plugged from engaging too soon
(remove combustor and clean, see Maintenance
section, pages 17-19).
DOES NOT PRODUCE ENOUGH HEAT (✸
✸✸
✸)
1. Using green or insufficiently cured wood.
2. Excessive draft.
3. High ceilings (heat rises quickly, but can be recircu-
lated by a well-placed ceiling fan with a win-
ter/summer switch).
4. The area to heat, is too large (square foot (305
square mm) heating estimates are based on "aver-
age" climates and home design).
5. There is an obstruction in the chimney.
6. The chimney or chimney cap is restricted by creo-
sote preventing enough draw to sustain a "HIGH"
heat rate.
7. Combustor light off has not occurred.
DOES NOT MAINTAIN A FIRE (✸
✸✸
✸)
Soft wood does not burn as long or as well as seasoned
hardwood resulting in a short burn time.
1. Wood size too small. Burns at too rapid a rate.
2. The gasket seal on the fuel door, or glass is leaking
air. Repair or replace it if necessary.
3. There is an obstruction in the chimney
4. The stove was not up to normal operating tem-
perature before the bypass damper control was
pushed closed.
5. Excessive draft.
BACKPUFFING (✸
✸✸
✸)
1. Downdraft in the chimney (may need a special
wind cap).
2. The catalytic combustor is too hot (avoid burning
soft, pitchy woods, or large amounts of small-
diameter wood).
3 The house is too air tight (ventilation is needed).
4. Insufficient vertical height to chimney to achieve
adequate draft.
ODORS
1. Creosote accumulation in firebox (brush out on
next cleaning).
2. Chimney downdraft when stove is not operating
(close primary air control).
3. Catalytic combustor not functioning.
4. Paint curing on first several burns.
DIRTY GLASS (✸
✸✸
✸)
1. Poor draft conditions.
2. Long burn periods at low draft settings.
3. Burning wet, pitchy or spongy wood.
4. Poorly arranged logs (too close to glass).
CATALYST PLUGGING
1. Burning materials that produce a lot of char and fly
ash. Do not burn materials such as garbage, gift
wrap, cardboard, etc.
2. Burning wet pitchy woods or burning large loads of
small diameter wood with the combustor in the op-
eration position (without light-off taking place). Burn
proper fuel only. Do not close bypass until tem-
peratures are high enough to initiate light off.
CATALYST DEACTIVATION
1. Burning large quantities of trash, pressure-treated
lumber or painted woods, etc. will deactivate the
catalyst. Burn proper fuels only. See Catalyst Re-
placement, page 18.
(✸
✸✸
✸) Draft problems;If installing into a larger flue, it
may be necessary to use a full length liner to
achieve adequate draft for the appliance. A draft
gauge should read a minimum of .05" w.c.
(inches water column) not to exceed .07" w.c.
for optimum performance (see Draft Require-
ments, page 9).
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