Trak Machine Tools DPMRX5 Operating instructions

TRAK Machine Tools
Site Preparation Guide
TRAK DPMRX5
F16467-46 Rev 062518
Page 1 of 4
Before an Authorized Field Service Technician can perform the machine’s final checkout, the following requirements must be met:
The machine must be in position and placed on its rest pads
To offload the machine, a 6000 lb. forklift with 6’ extension is required.
The machine must be leveled (refer to installation and service manual).
The machine must be wired (refer to the installation and service manual).
The machine must have air hooked up if power drawbar is installed (see the
installation and service manual).
The machine must be cleaned. Remove all grease from the way surfaces.
Space & Weight
•Floor area = 131.0625”x103”
•Height = 102”
•Footprint = 24”x48.4”
•Net (approx.) Weight = 4400 lbs.
•Shipping (approx.) Weight = 4600 lbs.
•Pallet Size = 76”x76”, 8” thick
•Allow clearance at the rear of the mill to open and work
on the electrical box.
•A solid and level foundation to maintain approximately
4400 lbs plus the weight of the workpiece (maximum
total 6200 lbs) is required. Six leveling screws are
provided.
Electrical
•Machine is only available in the 208 VAC configuration
(200 to 240V is acceptable). A separate 208V, 35 amps,
60 Hz, 3 phase circuit is required. For shops with 440
VAC, a step-down transformer to 208 VAC must be used.
The transformer must be sized to carry a load of 35
amps minimum.
•Machine tool must be earth grounded.
Air (for optional Power Drawbar)
•¼” NPT connection
•Air pressure not to exceed 100 psi
•17.5 SCFM or 2.5 CFM at 90 psi
DPMRX5 Machine Footprints
A
Overall Width
131.0625”
B
Overall Length
103”
C
Bed Width
24”
D
Bed Width between leveling screws
21.7”
E
Distance between leveling screws
20.5”
F
Bed length
48.4”

TRAK Machine Tools
Site Preparation Guide
TRAK DPMRX5
F16467-46 Rev 062518
Page 2 of 4
DPMRX5 Overall Dimensions
G
Height of table from bottom of bed
40”
H
Maximum distance from spindle nose to table
25.8125”
I
Height of machine from bottom of bed to top of column cover
84.75”
J
Maximum height of machine from bottom of bed to top of Z-axis
motor
87.5”
K
Width of machine (including table tray)
94.125”
L
Length of machine with electrical cabinet closed
82.5”
M
Maximum height of machine from bottom of leveling pads to top of
spindle motor with the head all the way up
102”
N
Spindle center to column face
20.5”
Note: Removing the z-axis motor, z-axis motor
cover, resistor housing, resistor housing lid, and
unscrewing the top resistor from its bracket and
placing it to the side results in a height of
80.4375” from the bottom of base to the top of
the Z-Axis ball screw. With the head all the way
down, this is the minimum clearance needed to
move the machine through doors.

TRAK Machine Tools
Site Preparation Guide
TRAK DPMRX5
F16467-46 Rev 062518
Page 3 of 4
Lifting and/or Moving the Machine
Method 1 (see Figure 1):
1. Insert a steel bar 1.0" dia x 36" long through the rear side
holes of the bed (under column).
2. Use a steel cable (with protective covering) min. 3/4" dia.
or a 3 ton sling.
3. Use cardboard pieces or other suitable protective sheets on
both sides of the machine to prevent scratching.
4. Remove the 4 nuts and screws holding the machine to the
wood skid.
5. Lift the machine (the front side of the machine should be
lower than the back side).
6. Insert the 6 screws for leveling pads in their place in the
bed.
7. Place the machine in its location (see floor plan and bed
footprint drawing) carefully positioning each leveling pad
under each leveling screw.
8. Remove the lifting cable or sling, the steel bar and all
protective cardboard.
CAUTION!
The DPMRX5 machine weigh approximately
4400 lbs. Proper equipment of sufficient capacity
must be used when lifting and/or moving the
machine.
Figure 1 Lifting the Machine Method 1

TRAK Machine Tools
Site Preparation Guide
TRAK DPMRX5
F16467-46 Rev 062518
Page 4 of 4
Method 2 (see Figure 2):
1. Insert 2 steel bars 1" dia x 36" long through both sides in
the existing holes in the machine base (front and back).
2. Position 4 (two each side) wood vee blocks under the steel
bars and over a suitable lift truck.
3. Lift the machine up (somewhat tilted towards the front) 4-
6" from the ground and move it to its floor plan position.
WARNING!
The lift truck must have sufficient lifting capacity (3 tons) and
be equipped with suitably long forks for the DPMRX5.
4. Insert the 6 screws for the leveling pads in their place in
the bed.
5. Place the machine in its location (see floor plan
bed/footprint) carefully positioning each leveling pad under
each leveling screw.
Figure 2
Lifting the Machine Method 2