TRAK VMC5 Guide

TRAK®VMC’s
ProtoTRAK®RMX CNC
Safety, Installation, Maintenance, Service and Parts List
Covers Current Models:
•TRAK VMC5
•TRAK VMC7
•TRAK VMC10
Document: P/N 31551
Version: 051820
2615 Homestead Place
Rancho Dominguez, CA 90220-5610 USA
T | 310.608.4422 | F | 310.764.2668
Service Department: 800.367.3165
e-mail: [email protected] | [e-mail] | web: www.trakmt.com

Copyright ©2020, Southwestern Industries, Inc. All rights are reserved. No part of this publication may
be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical,
photocopying, recording or otherwise, without the prior written permission of Southwestern Industries,
Inc.
While every effort has been made to include all the information required for the purposes of this guide,
Southwestern Industries, Inc. assumes no responsibility for inaccuracies or omission and accepts no
liability for damages resulting from the use of the information contained in this guide.
All brand names and products are trademarks or registered trademarks of their respective holders.
TRAK Machine Tools
Southwestern Industries, Inc.
2615 Homestead Place
Rancho Dominguez, CA 90220-5610
Phone [phone] ▪ Fax [phone]
Service Department
Phone [phone] ▪Fax [phone]
Web: www.trakmt.com

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TRAK Machine Tools
Southwestern Industries, Inc.
TRAK VMC with ProtoTRAK RMX CNC Safety, Installation, Maintenance, Service & Parts List
Table of Contents
1.0 Safety.......................................................................................................... 1
1.1 Safety Publications .....................................................................................................................1
1.2 Danger, Warning, Caution, Note Labels & Notices As Used In This Manual ....................................1
1.3 Tool Room Op and Production Op ...............................................................................................7
1.4 Safety Precautions .....................................................................................................................8
2.0 Installation of TRAK VMC Series Machining Centers ............................... 10
2.1 Installation Requirements .........................................................................................................10
2.2 Overall Dimensions ..................................................................................................................11
2.3 Cleaning the VMC.....................................................................................................................14
2.4 Lifting and/or Placing the VMC ..................................................................................................15
2.5 Uncrating the VMC ...................................................................................................................16
2.5.1 Releasing the Head Support Bracket ...................................................................................19
2.6 Leveling Procedure...................................................................................................................19
2.6.1 Leveling Pad Specifications .................................................................................................19
2.6.2 Leveling Procedure: ...........................................................................................................20
2.6.3 Adjusting Level for Tram ....................................................................................................21
2.7 Shortages: Inventory Checklist .................................................................................................21
2.8 Electrical Connection ................................................................................................................23
2.8.1 Main Power to the Machine Connections .............................................................................24
2.8.2 Transformer Option ...........................................................................................................25
2.9 Air Connection .........................................................................................................................25
2.9.1 Air Regulators and Solenoids ..............................................................................................26
2.10 Placing the Coolant System.....................................................................................................28
2.11 Installation Checklist ..............................................................................................................29
2.12 Lubrication.............................................................................................................................35
2.13 Machine Specifications............................................................................................................37
2.13.1 Maximum Spindle Torque & HP.........................................................................................39
2.14 ProtoTRAK RMX Euclid Block Procedure ...................................................................................40
3.0 Troubleshooting by Symptom .................................................................. 42
3.1 Problems Relating to Machining Results.....................................................................................42
3.1.1 Poor Finish ........................................................................................................................42
3.1.2 Circles Out of Round ..........................................................................................................43

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TRAK Machine Tools
Southwestern Industries, Inc.
TRAK VMC with ProtoTRAK RMX CNC Safety, Installation, Maintenance, Service & Parts List
3.1.3 Parts Have Incorrect Dimensions ........................................................................................44
3.2 Motion Related Problems ..........................................................................................................45
3.2.1 Run Away Axis...................................................................................................................45
3.2.2 Axis Will Not Jog with Electronic Handwheel ........................................................................45
3.2.3 Searching Axis ...................................................................................................................46
3.2.4 Homing Error –Axis, Tool Changer .....................................................................................46
3.3 Computer Related Issues..........................................................................................................47
3.3.1 USB Not Working on Pendant Enclosure ..............................................................................47
3.3.2 Programming Panel Does Not Power On..............................................................................48
3.3.3 Blank Display.....................................................................................................................49
3.3.4 White Display ....................................................................................................................50
3.3.5 System will not boot ..........................................................................................................50
3.3.6 E-Stop Error ......................................................................................................................51
3.3.7 Overlay Keys Not Responding .............................................................................................54
4.0 Automatic Tool Changer Operation and Service Codes............................ 56
4.1 Tool Changer Operation ...........................................................................................................56
4.2 Spindle Orientation ..................................................................................................................56
4.3 Tool Change Height .................................................................................................................56
4.4 Tool Changer Sensors ..............................................................................................................57
4.4.1 ATC Home Position Sensor .................................................................................................57
4.4.2 ATC Counter Sensor...........................................................................................................58
4.4.3 ATC Tool Detect Sensor .....................................................................................................58
4.4.4 ATC “In”............................................................................................................................60
4.4.5 ATC “Out” .........................................................................................................................60
4.4.6 Tool “Unclamp”..................................................................................................................60
4.4.7 Tool “Clamp” .....................................................................................................................61
4.5 ATC Flow Control Valves...........................................................................................................61
4.6 Error Messages Relating to the ATC ..........................................................................................61
4.7 Diagnostics Table.....................................................................................................................63
4.8 Service Codes ..........................................................................................................................64
4.8.1 Section A - Software Code Details .......................................................................................66
4.8.2 Section B - Machine Set-Up Code Details.............................................................................67
4.8.3 Section C - Diagnostic Code Details.....................................................................................69
4.8.4 Section D - Operator Defaults/Options Codes Details............................................................70
4.9 Critical Service Codes that Must Be Performed ...........................................................................71

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TRAK Machine Tools
Southwestern Industries, Inc.
TRAK VMC with ProtoTRAK RMX CNC Safety, Installation, Maintenance, Service & Parts List
5.0 Procedure for Replacements & Maintenance ........................................... 72
5.1 Replacements ..........................................................................................................................72
5.1.1 Servo Drive Replacement ...................................................................................................72
5.1.2 Programming Panel, Run Panel and Computer Module Replacement .....................................72
5.1.3 Updating the Pendant and CM Software ..............................................................................75
5.1.4 Adding Solid State Drive (SSD) Memory Option....................................................................76
5.1.5 Cable Routing on Machine ..................................................................................................79
5.1.6 Electronic Handwheel Option ..............................................................................................79
5.1.7 Electronic Handwheel and Sensor Replacement ...................................................................82
5.1.8 Auger Motor, Coolant and Coolant Wash Down Pump Replacements .....................................83
5.1.9 Servomotor Replacement ...................................................................................................86
5.2 Maintenance ............................................................................................................................90
5.2.1 How to Clean the Touchscreen ...........................................................................................90
5.2.2 Periodic Maintenance .........................................................................................................90
5.3 Laser Calibration ................................................................................................................91
5.3.1 Accuracy ...........................................................................................................................91
5.3.2 Code 123: Calibration.........................................................................................................91
5.3.3 Calibration Table................................................................................................................92
6.0 Introduction to Self-Service ..................................................................... 94
6.1 When You Have a Service Problem............................................................................................94
6.1.1 Communication with the SWI Customer Service Group.........................................................94
6.2 Replacements ....................................................................................................................94
6.2.1 Exchange Program.............................................................................................................94
6.2.2 Return Material Authorization (RMA) Number ......................................................................95

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TRAK Machine Tools
Southwestern Industries, Inc.
TRAK VMC Mills with ProtoTRAK RMX CNC Safety, Installation, Maintenance, Service & Parts List
1.0 Safety
The safe operation of the TRAK VMC depends on its proper use and the precautions taken by each
operator.
•Read and study this manual and the ProtoTRAK VMC Programming, Operating, and Care
Manual. Be certain every operator understands the operation and safety requirements of this
machine before its use.
•Never run the machine with enclosure doors open when in production ops.
•Always wear safety glasses and safety shoes.
•Always stop the spindle and check to ensure the CNC control is in the stop mode before
changing or adjusting the tool or workpiece.
•Never wear gloves, rings, watches, long sleeves, neckties, jewelry, or other loose items when
operating or around the machine.
•Use adequate point of operation safeguarding. It is the responsibility of the employer to
provide and ensure point of operation safeguarding per OSHA 1910.212 - Milling Machine.
1.1 Safety Publications
Refer to and study the following publications for assistance in enhancing the safe use of this machine.
Safety Requirements for Machining Centers and Automatic, Numerically Controlled Milling,
Drilling and Boring Machines (ANSI B11.23-2002) (R2007). Available from The American National
Standards Institute, 1819 L Street N.W., Washington D.C. 20036
Concepts and Techniques of Machine Safeguarding (OSHA Publication Number 3067). Available
from The Publication Office - O.S.H.A., U.S. Department of Labor, 200 Constitution Avenue, NW,
Washington, DC 0210.
1.2 Danger, Warning, Caution, Note Labels & Notices As Used In This Manual
DANGER - Immediate hazards that will result in severe personal injury or death. Danger labels on the
machine are red in color.
WARNING - Hazards or unsafe practices which could result in severe personal injury and/or damage to
the equipment. Warning labels on the machine are orange in color.
CAUTION - Hazards or unsafe practices, which could result in minor personal injury or
equipment/product damage. Caution labels on the machine are yellow in color.
NOTE: Call attention to specific issues requiring special attention or understanding.

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TRAK Machine Tools
Southwestern Industries, Inc.
TRAK VMC Mills with ProtoTRAK RMX CNC Safety, Installation, Maintenance, Service & Parts List
Safety & Information Labels Used on The TRAK Milling Machines
It is forbidden by OSHA regulations and by law to deface, destroy or remove
any of these labels

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TRAK Machine Tools
Southwestern Industries, Inc.
TRAK VMC Mills with ProtoTRAK RMX CNC Safety, Installation, Maintenance, Service & Parts List
Safety & Information Labels Used on The TRAK Milling Machines

4
TRAK Machine Tools
Southwestern Industries, Inc.
TRAK VMC Mills with ProtoTRAK RMX CNC Safety, Installation, Maintenance, Service & Parts List
Safety & Information Labels Used on The TRAK Milling Machines

5
TRAK Machine Tools
Southwestern Industries, Inc.
TRAK VMC Mills with ProtoTRAK RMX CNC Safety, Installation, Maintenance, Service & Parts List
Safety & Information Labels Used on The TRAK Milling Machines