Trane TRANE Quantum CLCPEuro Operating and safety instructions

TRANE R
Installation
Operation
Maintenance
IND-SVN01A-E4
(Jan 2010)
TRANE
R
TRANE QuantumTM
Air Handler
Model: CLCPEuro
CLCPXP

TRANE R

TRANE R
Notice
World enviromental scientists have
concluded, based on the best currently
available evidence, that ozone in our
upper atmosphere is being reduced
due to the release of CFC fully
halogenated compounds.
The Trane Company urges that all
HVAC servicers working on Trane
equipment, or any manufacturer’s
products, make very effort to eliminate,
if possible, or vigorously reduce the
emission of CFC, HCFC and HFC
refrigerants to the atmosphere
resulting from installation, operation,
routine maintenance, or major service
on this equipment. Always act in a
responsible manner to conserve
refrigerants for continued use even
when acceptable alternatives are
available.
Refrigerant used in any type of air-
conditioning or refrigerating equip-
ment should be recovered for reuse,
recovered and / or recycled for reuse,
reprocessed (reclaimed), or properly
destroyed, whenever it is removed from
equipment. Never release to the
atmosphere!
Safety Considerations
The equipment covered by this manual
is designed for safe and reliable
operation when installed and operated
within its design specifcation limits. To
avoid personal injury or damage to
equipment or property while installing
or operating this equipment, it is
essential that qualified, experienced
personnel perform these functions
using good judgement and safe
pratices. See the following cautionary
statement.
Warning and Cautions
Notice that WARNING and CAUTION
appear at appropriate intervals
throughout this manual.
WARNING indicates a potentially
hazardous situation that could result
in personal injury or death.
CAUTIONs are designed to alert you
to conditions that could result in minor
personal injury or equipment damage.
i
WARNING
!
CAUTION
!

TRANE R
Contents
General Information
Foreword
Warranty
Unit Description
Model Nomenclature
Receiving
Nameplate
Delivery Check
Resolving Shipping Damage
Storage Consideration
Outdoor Storage
Rigging and Handling
Rigging and Handling
Off Loading
Moving to Position On Site
Forlift Trucks
Roller Movement
Installation
Foundation
Erection
Assembly and Installation
External Connection
Frame to Frame Connection, CLCP-euro
Panel to Frame Connection, CLCP-euro
Paneling, CLCP-euro
Frame to Frame Connection, CLCP-XP
Panel to Frame Connection, CLCP-XP
Vertical Unit / Final Filter / Damper Joining Method
Piping
Start-Up
Start-Up Procedures
Maintenance
Periodic Maintenance Checklist
Maintenance Plan
Trouble Analysis
General
Pulley and Belt
Appendix A-Unit Weight, CLCP-euro
Appendix B-Unit Weight, CLCP-XP
Appendix C-Fans and Arrangement
Appendix D-Filter ad Qty
Appendix E-Motor Performance Data
Appendix F-Typical Wiring Diagram
Safety Recommendations, Maintenance Contract and Training
Pre - Start Up Checklist
1
4
5
7
9
24
26
33
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TRANE R
General Information
• Foreword
These installations, operation and
maintenance instructions are given as
a guide to good practice in the
installation, commission into service,
operation and periodic maintenance
by the user, of TRANE QuantumTM Air
Handler. They do not contain full
service procedures necessary for the
continued successful operation of this
equipment; the services of a qualified
technician should be employed
through the medium of a maintenance
contract with a reputable service
company.
• Warranty
Trane’s standard warranty covers the
equipment. It does not cover damage
due to misuse, lack of maintenance,
or failure to comply with the
manufacturer’s instructions or
recommendations.
• Unit Description
TRANE QuantumTM Air Handler are
Central Station Air Handlers designed
for a variety of controlled air application.
The basic unit consists of a fan,
heating and/or cooling coils, filters and
air dampers. See product catalogue for
list of available modules and options.
The TRANE QuantumTM Air Handler are
designed for cooling load conditions
of 1000-65000 nominal CFM. Fans are
double width, double inlet, centrifugal
types with forward curved, backward
curved, and airfoil blade designs.
To insure fan motor assembly stability
the unit ships with shipping brackets
located between the fan support frame.
These spacers must be removed prior
to fan operation, to assure proper
vibration isolation.
Units ship as complete units, sections
or subassemblies. Each section is
provided with a nameplate (label)
which includes type of section, unit
serial number, customer tag number
and unit model number.
1

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2
CLCPXP
Model Nomenclature

TRANE R
CLCPEURO
Model Nomenclature
3

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• Resolving Shipping
damage
If damage is found or items are
missing:
1. Report all claims of shipping
damage to the delivering carrier
(transporter) immediately, and
schedule an inspection.
2. Make specific notations concerning
the damage on the freight bill.
3. Keep damaged material in the same
location as received. It is the
receiver’s responsibility to provide
reasonable evidence that damage
was not incurred after delivery.
4. Photograph damage if possible.
5. Do not move or discard damaged
freight packaging materials.
6. Notify the Trane sales representative
of the damage and arrange for
repair. Do not attempt and arrange
for repair. Do not attempt to repair
the unit without consulting the sales
representative. TRANE IS NOT
RESPONSIBLE FOR SHIPPING
DAMAGE.
• Storage Considerations
When storing a TRANE QuantumTM Air
Handler, for a period of time before
installation, it must be protected. The
warranty will not cover damages to
the unit do to negligence during
storage. Indoor storage is ideal and
requires only a few special pre-
cautions.
To protect the unit from damage due to
the elements and prevent it from
possibly becoming a contaminant
source for indoor air quality (IAQ)
Receiving
problems, the unit should be stored
indoors.
When outdoor storage is necessary,
several things must be done to prevent
damage.
• Outdoor Storage
1. Select a well-drained area,
preferably a concrete pad or
blacktop surface.
2. Place the unit(s) on a dry surface or
raised off the ground to assure
adequate air circulation beneath unit
and to assure that no portion of the
unit contacts standing water at any
time.
3. Allow proper clearance around the
unit to perform periodic inspection
and maintenance of the equipment
while in storage.
4. Keep the equipment in the original
shipping container for protection
and ease of handling.
5. Cover the unit securely with a
CANVAS tarp.
6. Ensure that the canvas tarp is
secure.
7. Do not stack units.
8. Do not pile other material on the
units.
9. Loosen belt tension on drive belts.
4
• Nameplate
All of TRANE QuantumTM Air Handler
are identified by a multiple-character
model number. lts use enables owner/
operator, installing contractors, and
service technicians to define the
operation, components and options for
a particular unit. Be sure to refer to the
information printed on the unit
nameplate (figure1) when ordering
replacement or requesting service.
• Delivery Check
All unit sections are securely fasten to
skids for shipping and handling
purpose.
Upon receipt of the unit(s), inspect for
damage that may have occurred during
shipment and any items, which were
ordered but did not arrive with the unit.
Complete the following checks:
1. Visually inspect the exterior unit
casing and all accessories for any
dents, punctures or shipping and
handling damage.
2. Cut all banding (if applicable) loose
from skid, but do not remove the
skids.
3. Check all access doors to confirm
that they are secured with latches.
4. Manually rotate the fan wheel to
ensure free movement of the shaft
and bearings
Inspect the fan housing for any
foreign objects.
5. Inspect the coil(s) for fin damage.
Figure 1

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Rigging and Handling
5
Rigging and Handling
Confirm that factory installed (if any)
attachment brackets are in place and
screws tight, before rigging. The unit
will ship either assembled or as
sections. Before preparing the unit for
lifting, estimate the approximate center
of gravity for lifting safety. Because of
placement of internal components, the
unit weight may be unevenly
distributed, with more weight in the coil
and fan area. Approximate unit weights
are given in Appendix A & B.
Always apply good rigging procedures
when lifting a unit. Before hoisting the
unit into position, be sure that a proper
method of rigging is used, with straps
or slings and spreader bars for
protection and safety during lifting.
Always test-lift the unit to determine
exact unit balance and stability before
hoisting it to the installation location.
DO NOT LIFT THE UNIT WITHOUT
TEST-LIFT FOR BALANCE AND
RIGGING. DO NOT LIFT THE UNIT
ABOVE PERSONNEL. FAILURE TO
OBSERVE THESE WARNINGS MAY
RESULT IN PERSONAL INJURY,
DEATH OR EQUIPMENT DAMAGE.
(See Appendix A & B for components
weight).
NEVER ASSEMBLE OR BOLT
SECTIONS OR SUBASSEMBLIES
TOGETHER BEFORE RIGGING.
ALWAYS RIG SECTIONS OR
SUBASSEMBLIES AS RECEIVED
FROM THE FACTORY.
Off Loading
A specific lifting method for offloading
the units is recommended as follows
(See Figure 2):
1. 75mm-diameter lifting holes,or
certified lifting lugs, are provided on
the unit base frame.
2. ALL LIFTING POINTS in one axis of
the unit must be used when
offloading and moving the unit.
3. Slings and speader bars are to be
provided by the rigger and attached
to ALL LIFTING POINTS.
4. The minimum rated lifting capacity
(vertical) of each sling and spreader
bar should be no less than the
shipping weight.
5. The unit must be lifted with care,
avoiding shock load by lifting the unit
slowly and evenly.
WARNING
!
Moving To Position On Site
TRANE QuantumTM Air Handler are
supplied in sections modules, flat
packed, or as a complete unit, in
accordance with the relevant assembly
drawings. Any necessary use of force
during unloading or movement of the
units must only be applied via the unit
base frame or shipping pallet.
NEVER LIFT THE UNITS BY COIL
CONNECTIONS OR BY ANY OTHER
PROTRUSIONS.
THE ROOF IS NOT DESIGNED TO BE
WALKED ON, BUT IF THIS IS
UNAVOIDABLE, ENSURE A MORE
EVEN WEIGHT DISTRIBUTION BY
THE USE OF BOARDS.
FAILURE TO DO SO MAY RESULT IN
SEVERE PERSONAL INJURY OR
DEATH.
Figure 2
WARNING
!
WARNING
!
WARNING
!
ENSURE SLINGS DO NOT FOUL ON
UNIT PROTRUSIONS.
THE CENTRE OF GRAVITY WILL
VARY PER UNIT... POSITION THE
SLING AND SPREADER BARS
CAREFULLY TO COMPENSATE FOR
THIS.

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Rigging and Handling
6
Forklift Trucks
The forks must only be applied under
the unit base frame and not against
the unit base frame. The lift point
should be as near as possible to the
centre of gravity (see Figures 3 and 4).
In the case of larger units the use of
several forklift trucks may be required.
Roller Movement
Units fitted with base frames may be
moved on roller trolley or tubular rollers
(see Figure 5).
Figure 3
Figure 4
Figure 5

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Installation
7
Foundation
When selecting and preparing the unit
site, follow these guidelines:
1. Ensure that the site can support the
total weight of the unit. Unit weight
figures only provide total gross
weights and do not include the
additional weight for water in any
coils.
2. Confirm that the foundation of the
mounting platform is large enough
to include the unit dimensions plus
service plus service access.
3. The floor or foundation must be
level for correct coil drainage and
condensate flow.
4. Provide adequate lighting for
maintenance personnel to perform
maintenance duties.
5. When the unit is positioned on site,
there must be sufficient space
around the unit to ensure that correct
operation and effective main-
tenance can be carried out. Figure
6 gives recommended space
allowances.
• On the designated access side of
the unit, working areas must have
minimum 1 mtr, space (P).
• Allowance for coil connections,
dimension “C” must be dimension
200mm + unit width.
• A clear unobstructed area before
and after an air intake or discharge
is required to ensure correct air
movement. The width of the area
must be >= the width of the unit, and
the depth (dimension “L”) must be
>= 0.5 x the overall unit height.
Complete reinforced concrete
foundations are suitable or strip
foundations may also be used (see
Figure 7).
In the case of strip foundations,
concrete or steel supports are
premissible, but support is required
under breakpoints and every 2 m along
the unit base.
Figure 7 - Air Handling Unit Steels Foundation
Figure 6
P = 1 MTR min

TRANE R
Installation
8
Erection
To minimize noise transmission,
insulation material such as cork
slabbing (TICO pads) or rubber pad
may be placed between the unit base
and the foundation (see Figure 8).
Figure 8 - Air Handling Unit Plinth Foundation
IMPORTANT
!
FAILURE TO PROVIDE A LEVEL
PLINTH OR SUPPORT WILL
RESULT IN DOORS JAMMING
AND AIR LEAKS FROM THE
CASING.

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Assembly & Installation
CLCPEuro & CLCPXP
(External connection)
9

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Assembly & Installation
CLCPEuro Break Point (25mm) - Frame to Frame
10

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11
Assembly & Installation
CLCPEuro Break Point (25mm) - Panel to Frame

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12
Assembly & Installation
CLCPEuro Break Point 2” (50mm)- Frame to Frame

TRANE R
Assembly & Installation
CLCPEuro Break Point 2” (50mm)- Panel to Frame
13

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Assembly & Installation
CLCPEuro Paneling
14

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Assembly & Installation
CLCP-XP - Break Point
15

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Assembly & Installation
CLCP-XP - Break Point
16