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  9. Trane 4TTR5018-060 User manual

Trane 4TTR5018-060 User manual

18-AC123D1-1C-EN
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT – This Document is customer property and is to remain with this unit. Please return to service informa-
tion pack upon completion of work.
Condensing Units
These instructions do not cover all variations in systems or provide for every possible contingency to be met in connection with
the installation. Should further information be desired or should particular problems arise which are not covered sufficiently for the
purchaser’s purposes, the matter should be referred to your installing dealer or local distributor.
Note: The manufacturer recommends installing only approved matched indoor and outdoor systems. Some of the benefits of
installing approved matched indoor and outdoor split systems are maximum efficiency, optimum performance and the best overall
system reliability.
4TTR5018 – 060
Table of Contents
Section 1. Safety..................................................................................... 2
Section 2. Unit Location Considerations ............................................. 3
Section 3. Unit Preparation.................................................................... 4
Section 4. Setting the Unit..................................................................... 4
Section 5. Refrigerant Line Considerations......................................... 4
Section 6. Refrigerant Line Routing ..................................................... 5
Section 7. Refrigerant Line Brazing...................................................... 7
Section 8. Refrigerant Line Leak Check............................................... 7
Section 9. Evacuation ............................................................................ 8
Section 10. Service Valves .................................................................... 8
Section 11. Electrical - Low Voltage ..................................................... 9
Section 12. Electrical - High Voltage .................................................. 11
Section 13. Start Up.............................................................................. 11
Section 14. System Charge Adjustment............................................. 12
Section 15. Checkout Procedures ...................................................... 16
Section 16. Refrigeration Circuits (Reference only)...........................17
Section 17. Wiring Diagrams................................................................18
Section 18. Pressure Curves................................................................21
Installation and Operation Manual
2 18-AC123D1-1C-EN
Section 1. Safety
WARNING
!
This information is intended for use by individuals
possessing adequate backgrounds of electrical and
mechanical experience. Any attempt to repair a central
air conditioning product may result in personal injury
and/or property damage. The manufacture or seller
cannot be responsible for the interpretation of this
information, nor can it assume any liability in connec-
tion with its use.
These units use R-410A refrigerant which operates
at 50 to 70% higher pressures than R-22. Use only
R-410A approved service equipment. Refrigerant cyl-
inders are painted a “Rose” color to indicate the type
of refrigerant and may contain a “dip” tube to allow
for charging of liquid refrigerant into the system. All
R-410A systems use a POE oil that readily absorbs
moisture from the atmosphere. To limit this “hygro-
scopic” action, the system should remain sealed
whenever possible. If a system has been open to the
atmosphere for more than 4 hours, the compressor oil
must be replaced. Never break a vacuum with air and
always change the driers when opening the system
for component replacement. For specific handling
concerns with R-410A and POE oil reference Retrofit
Bulletins SS-APG006-EN and APP-APG011-EN.
Extreme caution should be exercised when opening
the Liquid Line Service Valve. Turn counterclockwise
until the valve stem just touches the rolled edge. No
torque is required. Failure to follow this warning will
result in abrupt release of system charge and may
result in personal injury and /or property damage.
UNIT CONTAINS R-410A REFRIGERANT!
R-410A operating pressures exceed the limit of R-22.
Proper service equipment is required. Failure to use
proper service tools may result in equipment damage
or personal injury.
SERVICE
USE ONLY R-410A REFRIGERANT AND
APPROVED POE COMPRESSOR OIL.
WARNING
!
WARNING
!
LIVE ELECTRICAL COMPONENTS!
During installation, testing, servicing, and trouble-
shooting of this product, it may be necessary to work
with live electrical components. Failure to follow all
electrical safety precautions when exposed to live
electrical components could result in death or serious
injury.
WARNING
!
The appliance is not to be used by persons (including
children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, un-
less they have been given supervision or instruction.
WARNING
!
Children should be supervised to ensure that they do
not play with the appliance.
WARNING
!
If using existing refrigerant lines make certain that all
joints are brazed, not soldered.
CAUTION
!
Scroll compressor dome temperatures may be hot. Do
not touch the top of compressor; it may cause minor to
severe burning.
CAUTION
!
WARNING
!
WARNING!
This product can expose you to chemicals including lead,
which are known to the State of California to cause cancer
and birth defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov
WARNING
!
18-AC123D1-1C-EN 3
D
H
W
Table 2.1
Unit Dimensions and Weight
Models H x D x W (in) Weight* (lb)
4TTR5018N 29 x 30 x 33 161
4TTR5024N 29 x 30 x 33 162
4TTR5030N 37 x 30 x 33 184
4TTR5036N 37 x 34 x 37 212
4TTR5042N 45 x 34 x 37 252
4TTR5048N 45 x 34 x 37 256
4TTR5060N 45 x 34 x 37 252
* Weight values are estimated.
Section 2. Unit Location Considerations
2.1 Unit Dimensions and Weight
2.2 Refrigerant Piping Limits
1. The maximum TOTAL length of refrigerant lines from outdoor to indoor unit should NOT exceed 150 feet
(including lift).
2. The maximum vertical change should not exceed 50 feet.
3. Service valve connection diameters are shown in Table 5.1.
Note: For other line lengths, Refer to Refrigerant Piping Application Guide, SS-APG006F-EN, or Refrigerant
Piping Software Program.
When mounting the outdoor unit on a roof, be sure the roof will support the unit’s weight.
Properly selected isolation is recommended to alleviate sound or vibration transmission to the building structure.
Standard
Line Set
150’ Max
TOTAL Line Length
50’
Max
Vertical
Change
50’
Max
Vertical
Change
Min. 12” to
Shrubbery
Avoid Install
Near Bedrooms
Min 5’ Unrestricted
Access Panel
Min 3’
Unrestricted
2.3 Suggested Locations for Best Reliability
Ensure the top discharge area is unrestricted for at least
five (5) feet above the unit.
Three (3) feet clearance must be provided in front of the
control box (access panels) and any other side requiring
service.
Do not locate close to bedrooms as operational sounds may
be objectionable.
Position the outdoor unit a minimum of 12” from any wall or
surrounding shrubbery to ensure adequate airflow.
Outdoor unit location must be far enough away from any
structure to prevent excess roof runoff water from pouring
directly on the unit.
4 18-AC123D1-1C-EN
Section 3. Unit Preparation
3.1 Prepare The Unit For Installation
STEP 1 - Check for damage and report promptly to the carrier any damage found to the unit.
STEP 2 - To remove the unit from the pallet, remove tabs by cutting with a sharp tool.
Section 4. Setting the Unit
4.1 Pad Installation
When installing the unit on a support pad, such as a concrete slab, consider the following:
• The pad should be at least 1” larger than the unit on all sides.
• The pad must be separate from any structure.
• The pad must be level.
• The pad should be high enough above grade to allow for drainage.
• The pad location must comply with National, State, and Local codes.
2.4 Coastal Considerations
If installed within one mile of salt water, including seacoasts and inland waterways, models without factory
supplied Seacoast Salt Shields require the addition of BAYSEAC001 (Seacoast Kit) at installation time.
Line Sizes Service Valve Connection Sizes
Model Vapor
Line Liquid
Line Vapor Line
Connection Liquid Line
Connection
4TTR5018N 3/4 3/8 3/4 3/8
4TTR5024N 3/4 3/8 3/4 3/8
4TTR5030N 3/4 3/8 3/4 3/8
4TTR5036N 7/8 3/8 3/4 3/8
4TTR5042N 7/8 3/8 7/8 3/8
4TTR5048N 7/8 3/8 7/8 3/8
4TTR5060N 1-1/8 3/8 7/8 3/8
Section 5. Refrigerant Line Considerations
5.1 Refrigerant Line and Service Valve Connection Sizes
Table 5.1
5.2 Factory Charge
The outdoor condensing units are factory charged with the system charge required for the outdoor condensing
unit, ten (10) feet of tested connecting line, and the smallest rated indoor evaporative coil match. Always verify
proper system charge via subcooling (TXV/EEV) or superheat (fixed orifice) per the unit nameplate.
18-AC123D1-1C-EN 5
Line Length
5.3 Required Refrigerant Line Length
Determine required line length and lift. You will
need this later in STEP 2 of Section 14.
Total Line Length = __________ Ft.
Total Vertical Change (lift) = __________ Ft.
5.4 Refrigerant Line Insulation
Important: The Vapor Line must always be
insulated. DO NOT allow the Liquid Line and
Vapor Line to come in direct (metal to metal)
contact.
Vapor Line
Liquid Line
Insulation
5.5 Reuse Existing Refrigerant Lines
For retrofit applications, where the existing indoor evaporator coil and/or refrigerant lines will be used, the following
precautions should be taken:
• Ensure that the indoor evaporator coil and refrigerant lines are the correct size.
•Ensure that the refrigerant lines are free of leaks, acid, and oil.
CAUTION
!
If using existing refrigerant lines make certain that all joints are brazed, not soldered.
Section 6. Refrigerant Line Routing
6.1 Precautions
Important: Take precautions to prevent noise
within the building structure due to vibration
transmission from the refrigerant lines.
For Example:
• When the refrigerant lines have to be fastened to floor joists or other framing in a structure, use isolation type
hangers.
• Isolation hangers should also be used when refrigerant lines are run in stud spaces or enclosed ceilings.
• Where the refrigerant lines run through a wall or sill, they should be insulated and isolated.
• Isolate the lines from all ductwork.
• Minimize the number of 90º turns.
Comply with National, State, and Local Codes when
isolating line sets from joists, rafters, walls, or other
structural elements.

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