Trick-tools Roper Whitney 0585 Guide

MODEL NO. 0585 CRIMPING AND BEADING MACHINE
OPERATION, PARTS & MAINTENANCE MANUAL
Model: Purchased From:
Serial #: Date Received:

FOREWORD
ThismanualhasbeenpreparedfortheownerandoperatorsofRoperWhitneyNo.0585crimpingand
beadingmachine. Itspurpose,asidefromoperationsinstructions,istopromotesafetythroughtheuseof
acceptedoperatingprocedures. Readallinstructionsthoroughlybeforeoperatingthemachine.
Alsocontained in this manual is the parts list foryourmachine. Itisrecommendedthat only Roper
Whitneyor factory authorized partsbeusedas replacements.
RoperWhitney 2833 Huffman Blvd. Rockford, IL61103
815-962-3011 / Fax [phone]
www.roperwhitney.com
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Warranty Statement:
3 YEAR LIMITED WARRANTY
Roper Whitney (“Manufacturer”) warrants, commencing with the date of shipment to first end-user
(“Customer”) and for a period of thirty-six (36) months thereafter, all machinery and parts manufactured
by Manufacturer to be free of defects in workmanship and material. This warranty remains in force for
the above time period only if all of Manufacturer’s operational procedures are followed and
recommended maintenance is performed. If, within such warranty period, any machinery or parts
manufactured by Manufacturer shall be proved to Manufacturer’s satisfaction to be defective, such
machinery or parts shall be repaired or replaced, at Manufacturer’s option. All warranty claims are made
F.O.B Manufacturer’s plant, providing such machinery or parts are returned freight prepaid to
Manufacturer’s plant or designated service center for Manufacturer’s inspection. All failed parts or
components must be returned to Manufacturer prepaid for inspection before credit will be issued for new
parts or components. Manufacturer’s obligation hereunder shall be confined to such repair or replacement
and does not include any charges, direct or indirect, for removing or replacing defective machinery or
parts. No warranty shall apply to machinery, or parts or accessories, which have been furnished, repaired,
or altered by others so as, in Manufacturer’s judgment, to affect the same adversely or which shall have
been subject to negligence, accident or improper care, installation, maintenance, storage, or other than
normal use or service, during or after shipment. No warranty shall apply to the cost of repairs made or
attempted outside of Manufacturer’s plant or designated service center without Manufacturer’s
authorization. No warranty shall apply with respect to machinery or part not manufactured by
Manufacturer, including but not limited to motors, accessories, electrical and hydraulic components, if such
machinery or part is subject to warranty by the manufacturer of such machinery or part. No warranty
claims by Customer will be honored with respect to any machinery or part from which the name and date
plate has been removed or is otherwise no longer located or exhibited on such machinery or part. THE
FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED,
INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY AND IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. MANUFACTURER SHALL NOT BE SUBJECT TO
ANY OTHER OBLIGATIONS OR LIABILITIES WHATSOEVER WITH RESPECT TO MACHINERY, PARTS,
ACCESSORIES, OR SERVICES MANUFACTURED OR FURNISHED BY IT OR ANY UNDERTAKINGS, ACTS,
OR OMISSIONS RELATING THERETO. UNDER NO CIRCUMSTANCES SHALL MANUFACTURER BE
LIABLE FOR ANY CONSEQUENTIAL OR OTHER DAMAGES, EXPENSES, LOSSES, OR DELAYS HOW SO
EVER CAUSED.
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
Note: Consumable tooling is not covered under the 3 year manufacturer’s warranty.
RETURN OF THE PRODUCT REGISTRATION CARD FURNISHED WITH THE PRODUCT IS NECESSARY TO OBTAIN
WARRANTY COVERAGE THEREON. CARD MUST BE FULLY COMPLETED, SIGNED BY THE PURCHASER, AND IF
APPLICABLE, SIGNED BY THE DISTRIBUTOR. RETURN REGISTRATION CARD TO:

SAFETY
Do not operate the No. 0585 machine without the proper safety label in place. If your machine is
missingthe following label pleasecontactRoperWhitney Co. or yourauthorizedRoperWhitney
distributortoorder.
The0585isfurnished withOgee BeadRolls andCrimping Rollsfor combinedcrimping andbeading operation. Byreplacing
BeadingRolls with SpacingCollars (regularly furnished) the machine can be used for crimping only. 3/8” or1/2” Single Bead
Rollsare availablefor beadingonly. Thismachine isadjustable for deep or shallow bead andfor “fade-away”crimp. The 0585
comescomplete with#975 BenchStandardand SpannerWrench.
Capacity Mild Steel................................................20 Ga.
Ratio Back Gearing.....................................................3:1
Shipping Weight Boxed..............................51 lbs. approx.
Nominal Center Distance.........................................1 3/4”
Model No. 0585 Crimping & Beading Machine is Furnished With:
350000033 Ogee Bead Roll 381700083 SpacingCollars
350000034 Ogee Bead Roll 259700015 StandardGauge
350000035 CrimpingRoll 239009750 BenchStandard
350000036 CrimpingRoll
INSTRUCTIONS
CAUTION! Be certain that the machine is securely bolted into Bench Standard (1) and that Bench Standard is
securely clamped to work bench. Also, work bench must be bolted to floor.
1. The Adjusting Screw Handle (3) is used to raise or lower the Cap (7) and Upper Arbor with its Roll, into and
awayfrom thework.
2. Two speedsare provided for: backgeared forheavygauge materialand direct drivefor lightgaugematerial.
For direct drive: loosen Soc. S.S. (43) in Hand CrankAssembly (4), remove Hand CrankAssembly, take
outScrews (30)and removeGuard (29),loosen Soc.S.S. (32)and removePinion GearStud (12)and Pinion
(21),slide Pinionfrom Pinion Gear Stud, loosen Roll Pin(33) inLarge Gear(6) and pull Large Gearoff of
theUpper Arbor(15), slidePinion (21)onto Upper Arbor (15) and tighten Roll Pin (33)on Pinion(21),
reattach Hand CrankAssembly (4)toPinion (21) and tighten Soc. S.S. (43) in Hand CrankAssembly.
3. The UpperArbor (15) is adjustable in and out to line up the Rolls. To do this, loosen Hex Nut (31) and move
UpperArbor andRolls either backward or forwardas required. Afteradjustment ismade, tighten Hex Nut.
4. The Eccentric is used to obtain a straight or fade-away crimp.
(a) Fora straight crimp, the Upper Arbor (15)and the Lower Arbor (16) must beparallel.
(b) For a fade-away crimp, the rear of the Upper Arbor (15) must be lowered. This is accomplished by
loosening the Hex Nut (31) and turning the Eccentric Knob (10). When proper fade is obtained, tighten Hex
Nut (31) to secure the Upper Arbor (15) in its proper location.
5. Whenchanging froma straightcrimp to a fade-away crimp, or vice-versa,the CrimpingRolls must be re-
aligned. Thisis accomplishedby removingthe UpperCrimping Roll(25) andadjusting theUpper Arbor
Eccentric Pins (24) with a screw driver.
6. TheGauge (2)can beadjusted to suit the workby looseningThumb Screw (35), moving Gauge(2) tothe
desiredposition, andtightening the Thumb Screw (35).
7. KeepmachineArbors,Screw, Cap,Journal Bearings and Gears lubricated with amedium (SAE30)motor
oil. “X” points should be lubricated daily with a good grade machine oil.
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MODEL 0585 PARTS IDENTIFICATION
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ITEM PART NO. DESCRIPTION QTY.
NO.
*1 239009750 #975BenchStandard,Complete 1
*BS1 746060001 Standard 1
*BS2 746010002 Swivel Cap 1
*BS3 746030003 LeverforClampingScrew 1
*BS4 746650004 ClampingScrew 1
*BS5 633012227 SHSCP Screw 7/16-14 x 1 1/2 1
*BS6 600063472 Roll Pin 1/4 Dia x 1 3/4 1
*BS7 600063442 Roll Pin 5/32 x11/16 1
*Partofthe #975 Complete Bench StandardAssembly

MODEL 0585 PARTS LIST
ITEM PART NO. DESCRIPTION QTY.
NO.
2 259700015 Gauge 1
3 764670214 AdjustingScrew Handle 1
4 230700009 HandCrankAssembly 1
5 764140124 Frame 1
6 764380125 Large Gear 1
7 764170126 Rocking Cap Box 1
8 764130127 EccentricBlock 2
9 764030128 EccentricRod 1
10 764550129 EccentricKnob 1
11 764480016 SpannerWrench 1
12 764680081 PinionGear Stud 1
13 764560121 RollNut 2
14 IncludedinItem3 AdjustingScrew 1
15 764680131 UpperArbor 1
16 764680132 LowerArbor 1
17 350000033 LowerBeadingRoll 1
18 350000034 UpperBeadingRoll 1
19 381700083 Spacing Collar 2
20 764380133 LowerConnecting Gear 1
21 764380134 Pinion 1
22 764260135 Collar 2
23 600063457 Pin 4
24 764160136 EccentricPin 4
25 350000035 UpperCrimpingRoll 1
26 350000036 LowerCrimpingRoll 1
27 764210137 Eccentric 2
28 664184543 Spring 2
29 764440138 Guard 1
30 609012049 RHMScrew#10-24x 3/8 2
31 643023005 HexNut3/8-16 1
32 621012170 SSCP Screw 3/8-16 x 1/2 1
33 600063473 RollPin1/4x 2 1
34 621012048 SSCP Screw #10-24 x 5/16 1
35 641012133 ThumbScrew 5/16-18 x 1 1
36 609012084 RHMScrew1/4-20x3/8 1
37 678033106 FlatWasher7/16 1
38 678033104 FlatWasher5/16 1
39 600063434 RollPin 1/8 x 11/16 2
40 600113812 Drive Screw #2 x 3/16 1
41 600134011 Spring Oiler 5/16 1
42 764380139 UpperConnecting Gear 1
43 621012126 SSCP Screw 5/16-18 x 3/8 1
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MODEL 0585 ROLL CHART
OLD ROLL CATALOG GAUGE ROLL
NAME NUMBER NUMBER REQ’D DIAGRAM
Crimping 11466 350000035 259700015
Roll 11467 350000036 (BM15111)
Ogee 11450 350000033 259700015
Bead 11451 350000034 (BM15111)
Roll
Single 16803 350000057 259700015
Bead 16804 350000058 (BM15111)
Roll
3/8”
Single AO5156 350000061 259700015
Bead AO5157 350000062 (BM15111)
Roll
1/2”
Spiral 11448 350000031 259700015
Crimp 11449 350000032 (BM15111)
Roll
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