TRILETY TSW 2 User manual

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
*= special equipment . 1
Operating Manual
Scrubbing Unit TSW 2
Mounting
Operating
Maintenance
Trilety G.m.b.H.
Schwarzbergweg 19
A-5400 Hallein
Telefon: [phone]
Fax: [phone]
[e-mail]
www.trilety.at

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
*= special equipment . 2
Table of Contents
Measurements and weight...................................................................................................... 3
Safety Instructions...................................................................................................... 4
Mounting Scrubbing Unit ............................................................................................ 5
Demounting Scrubbing Unit........................................................................................ 9
Operation in Scrubbing Mode................................................................................... 10
Operation Panel .................................................................................................................... 10
Start scrubbing...................................................................................................................... 10
Use waste water system........................................................................................................ 13
Chemistry admixture* .......................................................................................................... 14
General Information ............................................................................................................. 15
Reverse drive or stopping the Operation Procedure............................................................. 15
Maintenance ......................................................................................................................... 16
List of Spare Parts.................................................................................................... 22

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
*= special equipment . 3
Measurements and weight
Weight without suction channel and suction hoses approx.254kg

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
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Safety Instructions
The sweeper may only be operated by trained personnel!
Special care is necessary when mounting / removing the scrubbing unit onto the
vehicle. Possibility of injuries.
When performing maintenance on the scrubbing unit, the vehicle ignition key
must be removed and kept in a safe place, inaccessible for other persons!
Caution by raising and lowering the scrubbing unit, possibility of injuries,
crushing or scrapping.
Never touch the rotating brushes with hands or feet.
When maintenance has to be performed on the hydraulic system, it must be
relieved from pressure.
Relieve all hydraulic couplings before installing the scrubber!
Note: Brush drive is automatically switched off when the scrubber is raised, the brush only
works when its lowered!
The information left and right are always seen in the direction of travel
The scrubbing unit is only to be used for the cleaning of street surfaces, parking
places, underground garages and other solid surfaces
The unit must not be used for picking up material that are explosive, inflammable or
which may constitute a health hazard!
The water system can only be used with pure water or an environmental compatible
mixture of detergent (chemicals).
Any alterations to the construction of the unit can only performed after they have been
authorized by the manufacturer.
No liability will be accepted for damaged caused by unauthorized alterations

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
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Mounting Scrubbing Unit
1. Remove the sweeping unit from the front of the vehicle. See section 3.4.3 or 3.4.4 in
original citymaster manual.
2. Remove the suction hood. See section 3.4.1 or 3.4.2 in original citymaster manual.
3. First insert the Y-piece into the rear of the original suction hose (clamp must be
present on the suction hose).
4. For 2-brush unit, turn the rear bracket 90 °and tighten again.
•Hang the tensioner on the left and right side on the brackets.
•Now tension it left and right, the tensioner lock must engage.
•The dirty water hose must run under and behind the suction hose connection.
Turn 90° and tighten
again

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
*= special equipment . 6
5. Raise the attachment triangle completely and fix it in the raised position. Close the
hydraulic throttle behind the driver's cab completely and open again in case of
sweeping unit assembly (see Citymaster operating instructions, chapter 3.3.2).
6. Hook the scrubber into the attachment triangle, crank off both removal cars and remove.
7. Secure the attachment triangle with the help of the central screw.
Fixing left and right
Turn down when
demounting,
turn up after mounting
Remove safety
pin
Front
Central screw

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
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8. Connect the suction hoses on both sides, tighten all clamps on the suction hoses.
9. Mount the retaining clip on the right-hand longitudinal strut (behind the front wheel) and
connect the dirt water hose to the hose at the scrubber.
10.Connect hydraulic connector for suction mouth to coupling for debris pick up flap.
Retaining
clamp
Connect here

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
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11.Connect hydraulics and water pipes as well as connectors for electrics and
construction detection on the front.
12.Mount and connect control board in cabin.
The scrubber is now ready for operation.
Electric
R brushes
2x freshwater
P brushes
Load
Sensing
Construction
detection plug
Lift
scrubber
leakoil

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
*= special equipment . 9
Demounting Scrubbing Unit
1. Insert the removal trolley left and right, secure and turn the locking screws downwards.
2. Open central screw.
3. Relieve all hydraulic couplings, therefore turn on the vehicle ignition and press all the
adjusting movements shortly.
4. Disconnect all connection lines from scrubber to vehicle.
5. Separate the dirty water hose on the right side next to the Y-piece, disassemble the
retaining clip. (Remove the original hose from the holder)
6. Disconnect the suction hoses from scrubber unit or from Y-piece.
7. Lift and remove the scrubber with the removal trolley.
8. Remove the original suction hose from the Y-piece.
9. Open and remove the Y-piece tensioner.
10. Mount Sweeping unit according to original instructions again.
Turn down when
demounting
Front

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
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Operation in Scrubbing Mode
Operation Panel
Start scrubbing
Start the operation of the machine in the same way as with mounted sweeping unit
Lower the scrubbing unit by pressing the corresponding button. Raise the vehicle
speed to the desired suction power (standard speed, fan speed approx. position 5).
See original Citymaster manual
Note: Brush drive is automatically switched off when the scrubber is raised, the brush only
works when its lowered!
Scrubbing
brushes on Waterpump on/off
speed waterpump
Scrubber
lift/ lower

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
*= special equipment . 11
•Switch on the scrub brushes on the scrubber control panel.
Note: The brush speed is set and should not be adjusted. If absolutely necessary, the
speed can be adjusted by adjusting the line throttle.
Switch on the water supply to level 1 and regulate the volume regulator on the
Citymaster control unit to fully open (depending on water requirement). The water
pump on the scrubber is not required for fresh water supply, only for dirty water
operation. Dirt water operation is only possible if enough water has accumulated in the
container or water has been pre-filled in the dirt container (see original Citymaster
operation chapter 3.4.6.)
Note: Water pumps will not shut off automatically when reversing or lifting the brushes.
Note: When driving backwards, always lift the unit!
Speed
brushes
Freshwater
quantity regulators
Freshwater pump

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
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Desired function and thus position of the 3-way ball valves see pictures.
Nozzle connector
without chemical
admixture
Position without
chemical admixture
Position
freshwater

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
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Use waste water system
Use waste water only if there has been enough waste water accumulated in the hopper, or
pre-filled.
Waste water can be used both with and without chemical admixture.
•Switch vehicle into working mode (waste water valve opens)
•Switch on the fresh water pump in the vehicle, also switch on the waste water pump
on the scrubber control panel and regulate full pump speed.
•Switch the 3-way tap on the front to dirty water.
•Now switch off the fresh water pump in the vehicle and check (visual inspection of the
hoses) if dirty water flows in, otherwise repeat the procedure.
•Adjust the water pump speed to the desired amount.
Note: If the unit is raised, the water pump must be switched off!
Open filter for dirty water daily and clean if necessary!
Position waste
water Position with
chemical admixture
Position without
chemical admixture
Wastewater
pump

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
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Chemistry admixture*
The admixture can be done with fresh water as well as dirty water operation.
Insert chemical container and screw on dosing unit.
Change the water hose to the nozzles.
Change 3-way valves according to the desired use.
Insert chemical container,
mount dosing unit 1. Disconnect hose
to the nozzles
2. Connect here
Position fresh
water (from
Citymaster-
waterpump)
Position waste
water Position with
chemical admixture

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
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General Information
Caution: The scrubbing brushes and suction hood must be lifted under all
circumstances when driving over very uneven road surfaces and kerbstones!
•Scrub brushes and suction unit can be raised and lowered separately. Because of this
a individual brushing in detergent or sucking off without brushing is possible!
•After stopping the vehicle, regularly check the level of waste in the hopper and the
water level in the water tank by help of the water level gauge.
•Note: If the spray nozzles begin to spray irregularly during sweeping, the water tank is
empty. Immediately stop working then and switch off the water pump. Working without
water raises excessive dust, this can cause a clogging of the suction hose and
increases the wear of the suction fan.
! Caution !
When the maximum permissible axle load has been reached, immediately stop
sweeping. The hopper must be emptied before any further sweeping can be
performed.
Reverse drive or stopping the Operation Procedure
1. Switch off the scrubbing brushes.
2. Switch off the waterpump, also the waste water.
3. Lift the unit or raise it before engaging the reverse gear.
4. Lower vehicle speed or change driving mode.
The vehicle can now be driven to the next working site or when the hopper is full to
the dumping site.

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
*= special equipment . 16
Maintenance
Attention! When performing maintenance on the scrubbing unit, the vehicle ignition
key must be removed and kept in a safe place, inaccessible for other persons
During maintenance or adjustment work, unauthorized commissioning must never be
possible!
Setting support essential when working under the lifted unit!
Daily inspection of dirty water filters and brush wear as well as adjustment and wear of
the sealing strips on the suction mouth!
• Open and clean both dirty water filters daily. (Picture shown without mounted upper cover)
- Replace the clean filter into the holder
- Carefully screw the filter holder into place, ensure that the seal is not damaged
when the holder is screwed back.
•The suction mouth sealing strip at the rear is ground contacting. In order to increase
the ground clearance of the front suctionmouth-sealing strip, the rear sealing strip can
be adjusted downwards (slots behind the cover strips)
In the case of coarse wear, incorrect adjustment or cracks and holes, replace the sealing
strips immediately, otherwise the suction power reduces.
-Turn the trailing wheels down until the desired height on the front sealing strips is
reached.
-Loosen the rear cover strips and push the rubber strips downwards until they touch the
ground.
-Tighten the cover strips again.
Unscrew filter holder,
remove filter element
and clean it

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
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• The sealing strip at the front of the suction hood has approx. 10 ... 15 mm ground
clearance. Setting, as described, about the height of the trailing wheels.
• The distance to the ground can be adjusted when the sealing strips wear out, by adjusting
the trailing wheels.
Rear: over the
entire range
ground
-
touching
Cover strips
Front: over the entire range 10
... 15mm ground clearnace
Adjust of trailing
wheels (left and
right)

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
*= special equipment . 18
• The front sealing strips should be adjusted to approx. 1cm left and right and approx. 2cm
ground clearance at the front.
• Replace worn cleaning brushes. (Unit must be raised and secured against lowering by
using the support)
Ca.2cm
Ca.1cm
Press safety springs up,
rotate brush and remove. Fit
new brush and rotate back
(locks automatically)
Push
upwards

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
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-E1 07-623-4011
: : : : : : :
: : : : : : :
M
: : :
: :
+
a o
I
0
: : : : : : :
: : : : : : :
1
2 3
4
5 6 7
1
2
3
4
5
6
7
1 2
-W2 07-531-8016
-K5
07-647-1011
M- M+ D- D+
A
S
E
2 1
10 k
-R1
07-647-1027
-K6
07-631-1039
8685
30 87
87a
-Q1
/H1.C2
-S1
1
5
10 9
07-628-8001
1
2
3
4
5
6
7
1
2 3
4
5 6 7
-S2
12 11
2423
07-628-0312
Wasserpumpe
waterpump
12V v on
Fahrzeug
f rom chassis
Wasserpumpeein und Drehzahl
on/ speed waterpump
Steuerpult
control board
A C
Brücke ist
Auf bauerkennung
connection is asssembly
identif ication
Bürsten ein
brushes on
Sommerdienst
Linienf arben sind nich gleich Kabelf arben und dienen nur zur
besseren Übersicht
line colors are not the same cable colors- only f or better ov erv iew
Kabel/ cable
5x1,5
+
31 15
Bürsten ein
brushes on

Trilety GmbH TSW2 Citymaster 2200 v1.03 01-2019
*= special equipment . 20
-M5
A
B
-M4
A
B
07-555-8501
-M6
A
B
-Q1
07-553-6005
/E1H.F2
-R7
C V
07-551-1003
In
Out
07-561-1001HDN
160 cm³
L
In
Out
07-561-1001HDN
160 cm³
L
In
Out
07-561-1001HDN
160 cm³
L
Heben Saugmund
suction hood lift
(Option)
Heben Schrubbaggregat
scrubbing unit lift
Bürstenantrieb ca.15...20 l/min
brush driv e
P R
Lecköl leakoil
07-555-8520 07-555-8520
15...20 l/min
Load sensing
10 02
09
0805
11
Grobgutklappe
07-545-9002
0,8mm
0,8mm 0,8mm