Trio MC403 Instruction Manual

(Please refer to the Motion Coordinator Technical Reference Manual for Full Details)
MOTION COORDINATOR
MC403 / MC403-Z
Quick Connection Guide
M
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I
O
N
C
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O
R
D
I
N
A
T
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MICRO SD CARD
CAN PORT FOR TRIO CAN
I/O, DEVICENET SLAVE,
CANOPEN OR USER
PROGRAMMABLE
RS232 / RS 485
MODBUS-RTU,
HOSTLINK OR USER
PROGRAMMABLE
ETHERNET
PROGRAMMING, MODBUS-
TCP, ETHERNET IP
8 DIGITAL INPUTS
INCLUDING
6 X REGISTRATION INPUTS
AND 4 BI-DIRECTIONAL I/O
STATUS LEDS
3 ENCODER CONNECTIONS
(6MHZ) OR DRIVE AS
STEPPER OUTPUTS
(2MHZ)
PANEL MOUNT OR DIN
RAIL MOUNT
2 ANALOGUE INPUTS AND
2 VOLTAGE OUTPUT AND
WDOG RELAY

MC 403
This is a 5 way 3.5mm pitch connector. The
connector is used both to provide the 24
Volt power to the MC403(-Z) and provide
connections for I/O expansion via Trio’s CAN
I/O expanders. A 24V dc, Class 2 transformer or
power source must be provided as this powers
the unit.
This 24 Volt input is internally isolated from the
I/O 24 Volts and the +/-10V voltage outputs.
The 24V (V+) and 0V (V-) MUST be connected
as they power the MC403(-Z). The MC403(-Z)
is grounded via the metal chassis. A screw is
provided on the chassis at the rear to allow
an earth strap connection if needed. It MUST
be installed on an unpainted metal plate or
DIN rail which is connected to earth. The CAN
connections are optional.
5-WAY
CONNECTOR
V+ SHIELD
CAN-L CAN-H
V-
A standard Ethernet connector is provided for use as
the primary programming interface.
The Trio programming software, Motion Perfect, must
be installed on a Windows based PC that is fitted with
an Ethernet connection.
Ethernet cable must be CAT 5 or better.
MC 403
RJ45
CONNECTOR
MC 403

SERIAL
CONNECTIONS
MC 403
MC 403
Serial Connector
I/O CONNECTOR 1 Input 6
Input 5
Input 7
I/O 8
I/O 9
I/O 10
I/O 11
Input 3
Input 4
Input 2
Input 1
Input 0
I/O 24V
I/O 0V
24V Power / Inputs / I/O
Optical
Output
Control
Signal
Optical
Input
Signal
24V Pin
0V Pin
Protected
Switch
Input / Output Pin
6k8
Optical
Input
Signal
0V Pin
Input Pin
6k8
Pin Function Note
1 RS485 Data In A Rx+ Serial Port #2
2 RS485 Data In B Rx-
3 RS232 Transmit Serial Port #1
40VSerial
5 RS232 Receive Serial Port #1
65V
7 RS485 Data Out Z Tx- Serial Port #2
8 RS485 Data Out Y Tx+
8
7
6
5
4
31
2
Any input, 0 - 5, may be mapped to any axis as a registration input.

Aout
0V
100R
100nF
0V
D to A
CONVERTER
Ain
0V
22k
22k 30pF
A to D
CONVERTER
0V
I/O 24V must be applied to power the voltage outputs. (MC403 ONLY)
or N/C = MC403-Z
or N/C = MC403-Z
MC 403
I/O CONNECTOR 2
WDOG / Analogue Inputs / Outputs
Analogue Out Axis 1
Analogue 0V
Analogue Out Axis 0
Analogue Input 1
Analogue Input 0
Analogue 0V
WDOG
WDOG
ANALOGUE INPUTS
AIN0: 0 TO 10V
AIN1: 0 TO 10V
ANALOGUE OUTPUTS
AOUT 0 TO AOUT 1
Output: +/-10V at 5mA
Output impedance: 100 Ohms.
Common 0V return. Isolated from I/O & Encoders.
MC403 ONLY

An internal relay is used to enable external amplifiers when the
controller has powered up correctly and the system and application
software are ready. The amplifier enable is a single pole solid state
relay with a normally open “contact”. The enable relay contact will
be open circuit if there is no power on the controller OR a following
error exists on a servo axis OR the user program sets it open with
the WDOG=OFF command.
ALL STEPPER AND SERVO AMPLIFIERS MUST BE INHIBITED WHEN
THE AMPLIFIER ENABLE OUTPUT IS OPEN CIRCUIT
AMPLIFIER
ENABLE
(WATCHDOG)
RELAY OUTPUT
MC 403
Amplifier
Enable 1
Amplifier
Enable 2
V+
V-
Trio Controller Servo Amplifier
To other axis enables
24V 0V 0V
Enable
VIN +
VIN-

MC 403
STEPPER
OUTPUTS /
ENCODER INPUTS
* Current limit is 150mA total, shared between all axes.
Pin Servo Axis Stepper Axis Absolute Encoder
1 Enc. A Step + Clock
2 Enc. /A Step - /Clock
3 Enc. B Direction + --------
4 Enc. /B Direction - --------
50V 0V 0VEnc.
6 Enc. Z Enable + Data
7 Enc. /Z Enable - /Data
8 5V* 5V* 5V*
9 Not Connected Not Connected Not Connected
1
2
A
STEP
3
4
B
DIRECTION
6
7
Z
BENABLE
5
0V
85V
9
NC
Current Limit
5 4 3 2 1
9 8 7 6
5 4 3 2 1
9 8 7 6
5 4 3 2 1
9 8 7 6

Ensure that:
1. The shield screw is grounded
as close to the MC403(-Z) as
possible.
2. 0V, V- and E- connections are
NOT used for terminating
screens.
3. Pin 5 of Encoder/Stepper
plug is connected to 0V on
drive.
4. Encoder cable screen is
clamped to 9 way D shell.
5. The MC403(-Z) 24V supply has
common 0V with the drive(s).
When wiring MC403(-Z)
Stepper outputs to a
differential input stepper
drive, use the 0V and shield
connections shown for the
encoder. The stepper drive
must have its common 0V
connected to the MC403(-Z)
24V return. (24V -)
GROUNDING AND
SHIELDING
* Encoder input 0V MUST be connected to pin 5
1
2
3
4
5
1
2
8
6
7
5
1
2
3
4
6
7
0V
A+
A-
B+
B-
Z+
Z-
24
0
CONNECTOR SHELL
Enc 0V
Quadrature A
Quadrature B
Z Marker Pulse
Watchdog Relay
Watchdog Relay
Analogue Out 0V Common
Analogue Out Axis 0
Analogue Out Axis 1
SHIELD POINT
Power 24V+
CANbus (H)
SHEILD
CANbus (L)
24V Return (-)
Input Common 0V
Hardware Enable
Speed ref.
Ain -
Ain +
Sheild / Ground
24V POWER SUPPLY
SERVO DRIVE
POWER CONNECTOR
I/O CONNECTOR 3
ENCODER INPUT (9 WAY D-TYPE) *
Watchdog Relay
Watchdog Relay
Analogue Out 0V Common
Analogue Out Axis 0
Analogue Out Axis 1

STATUS LED’S
The factory default IP address is 192.168.0.250. This can be changed
using the ETHERNET or IP_ADDRESS commands via Motion Perfect.
To return to the factory IP address, hold the IP address reset switch
in while powering up.
Display at start-up
green - ON red - ON
Display with WDOG on
green - ON red - OFF green - ON red - FLASHING
Display Error
IP ADDRESS
RESET
quick start v3-Febuary 2013
Good quality screened cables should be used for the serial ports. The serial ports and
CANbus port are not galvanically isolated, therefore the 0V return MUST be connected to all
peripheral devices. In addition, bond together the 0V (24V return) terminals of all system
components so as to minimise current flowing in the serial cables.
MC 403
Serial cable RS485 Serial cable RS232
Trio Motion Technology Ltd. Trio Motion Technology LLC Trio Shanghai Trio India
Website: www.triomotion.com