Trion Modular Filterpac Media Air Cleaner User manual

Engineered Solutions
for Clean Air
There are certain things you expect from
an air purification system.
Virtually a perfect fit for your specific
application... effectiveness... availability...
simplicity of operation. Back all these fea-
tures up with substantial product and
application expertise, superb technical
services, and unconditional support
anywhere, anytime, and you’ve got the
first name in purification systems: Trion.
Since 1947, Trion has been effectively
cleaning indoor air for clients as demand-
ing as the United States Navy nuclear
submarine fleet and providing quality
products that serve a broad range of
applications in the commercial and
industrial markets. With Trion’s solutions,
you have the industry’s most advanced
and specialized air cleaning systems to
eliminate your toughest air purification
problems.
Designed with versatility in mind, the
Modular FilterPac can be used anywhere
for high efficiency filtration.
How It Works
Media air cleaners draw pollutants from
the air through a first stage pre-filter to
capture large particulate. This extends the
life of the primary media filter, which
uses a combination of technologies
including: straining, impaction, intercep-
tion, and diffusion to strip submicron
particles from the air. Adsorption
after-filters may also be incorporated to
eliminate or reduce odors.
Media Air Cleaning
Dirty Air
Pre-Filter Clean Air
Main Filter
2

AIR FLOW
AIR FLOW
Configures to your Application
The Modular FilterPac offers one of the widest, most efficient media filter options in the market. The building-block design allows
for versatility in a wide variety of industrial manufacturing operations and design configurations to provide varying degrees of
filtration efficiencies in applications such as:
•Healthcare Facilities
•Semiconductor Manufacturing
•Electronics Assembly
•Food Processing
•Commercial HVAC
•Automotive Paint Booths
3
Features Benefits
• Modular cabinets
• Hinged side access door
• Numerous filter options
• Hot dipped galvanized finish
• Unitary mounting rails
• Flexible system design
• Quick, easy access to filters
• Tailored to suit your application
• Zinc coating for a more durable finish than painted steel
• Eliminates field assembly of modules, facilitates installation
• Fits most common filter requirements

Bag Filter
Bag filters are generally deep in the
direction of air flow, which helps reduce
pressure drop and handle higher
loading over a wide range of efficiencies.
Bag media may consist of micro
fiberglass, polyester or other synthetic
fibers. In Trion products, bags are
successfully used in multi-stage filtration
to prolong main filter life, which in turn
reduces maintenance costs.
HEPA Filter
High Efficiency Particulate Air (HEPA) fil-
ters are 99.97% efficient in removing par-
ticles 0.3 micron and larger. HEPA filters
utilize spun-hooked glass fiber rolled into
a paper-like material. This material is
pleated to increase the fiber surface area
and bonded (or potted) into a frame. Hot
melt is used to hold the pleats far enough
apart to allow air to flow between them.
The life of a HEPA filter depends on the
ambient conditions and maintenance of
the pre-filters. Since airflow capacity de-
creases and static pressure increases over
time, HEPA filters actually become more
efficient as the filter loads.
4

Pleated Media
Pleated (extended surface) filters provide
more surface area than conventional
filters due to the fore and aft pattern of
the pleat. An increase in surface area
results in increased contaminant holding
capacity and service life while reducing
energy costs.
A variety of media compositions, efficien-
cies and operating temperature ranges are
available. Both natural and synthetic
materials are used in the make-up of the
media: cellulose materials, fiberglass and
blends of cotton and polyester.
Depending on the air cleaner and the ap-
plication, the pleated filter may be the
primary filter or the second stage of a
multi-stage unit.
Adsorber Filters
Unlike particulate filters, odors in the form
of undesirable gases and vapors are most
commonly removed from the air stream
by the process of adsorption that is en-
hanced by multi-faceted porous surfaces
of certain materials. Filter trays in a vee-
bank configuration of activated carbon or
optional potassium permanganate pellets
effectively facilitate the adsorption of these
odor and gas contaminants.
5

1. All dimensions in inches
2. Module height dimensions include 3” rails
3. Module weight determined without filters
4. Gas/Odor Filter weight includes 76-84# carbon/1000 CFM; consult factory for weights including
Potassium Permanganate trays.
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0006
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Top View Side View Inlet View
6

To determine the system performance
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1
.50
1
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2
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2
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3.00
S
TATIC PRESSURE
(
IN. W.G
)
VOLUME
(
CFM'S
)
1-1/2 HP
2 HP
3 HP
5 HP @ 1750 RPM
HP @
PM
@17
2000 MODULE
3000 MODULE
4000 MODULE
6000 & 8000 MODULE
BELTDRIVE
BELTDRIVE
BELTDRIVE
DIRECTDRIVE
SYSTEM CURVES
ST
S
9200
8000MODULE
(500 FPM)
6000 MODULE
(500 FPM)
8800
8400
7600
7200
6800
6400
5600
5200
4800
4400
3600
3200
2800
2400
1600
1200
800
400
4000 MODULE
(500 FPM)
3000 MODULE
(500 FPM)
2000 MODULE
(500 FPM)
700 RPM
RP
R
1200 RPM
200
0
1100 RPM
100
0
1000 RPM
000
0
900 RPM
00
0
800 RPM
800
0
7

Form No. 02-001-2M
©2003 Trion Inc. 4/04
Specifications
Installation
Airflow
Pre-Filters
Primary Filters
Filter Access
Filter Tracks
Sealant
Options
Suspension or platform mounting
Right-to-left (standard). Consult factory for left-to-right.
2” aluminum mesh
2” metal mesh
4” 25% pleated
4” 65% pleated
12” mini-pleat rigid filter with header (65%, 95% or 98%)
18” deep pocket bag filter (65% or 95%)
22” deep pocket bag filter (65% or 95%)
30” deep pocket bag filter (65% or 95%)
Latched doors with stainless steel hinges and closed cell neoprene gasketing
Extruded aluminum with woven pile steel
Silicone compound on metal components
Motor starter (120/60/1, 208-230/60/1, 460/60/3, 575/60/3)
Magnehelic gauge kit (field or factory mounted)
Inlet plenum (consult factory)
Discharge grill (2-way adjustable; available on 6000 & 8000 CFM modules only)
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Trion Inc.
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The Cavendish Centre
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India 110048
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