TSindustrie GS/PREMIUM22P User manual

TECHNICAL MANUAL

PREMIUM22P2014-10-08 3
INTRODUCTION__________________________________________
SERIAL NUMBER’S EMPLACEMENT ______________________________________
SAFETY __________________________________________________
GENERAL SECURITY ____________________________________________________
SECURITY OF USE _______________________________________________________
MAINTENANCE SECURITY _______________________________________________
SECURITY OF TRANSPORT ______________________________________________
GENERAL DESCRIPTION AND FUNCTIONS _________________
OPERATING OF FEEDER CONTROLS _____________________________________
PUTTING IN OPERATION __________________________________
CHECK BEFORE STARTING ______________________________________________
PUTTING IN SERVICE ___________________________________________________
STOPPING ______________________________________________________________
MAINTENANCE AND SERVICING __________________________
LUBRICANTS ____________________________________________________________
MAINTENANCE PERIODICITIES __________________________________________
LUBRICATION POINTS __________________________________________________
OIL LEVELS _____________________________________________________________
FEEDER’S PRESSURE ON THE MATTER __________________________________
DISASSEMBLY FOR REPLACEMENT OF KNIVES
AND OF HAMMER PELLETS _________________________________________
DISASSEMBLY TO CHECK THE COUNTER BLADE _________________________
ADJUSTMENT OF THE ROTOR’S BELTS __________________________________
HYDRAULIC COUPLER MAINTENANCE __________________________________
BRAKE SETTINGS _______________________________________________________
DESCRIPTION AND HANDLING ____________________________
ENGINE AND CONTROL PANEL DESCRIPTION ____________________________
THE RESERVOIRS _______________________________________________________
HOOD SECURITY PREMIUM DRI__________________________________________
MAINTENANCE/ OPERATING CONTACTOR_______________________________
ANTI JAMMING SYSTEM ________________________________________________
EMERGENCY STOP BUTTONS ____________________________________________
HYDRAULIC COUPLER __________________________________________________
ANTI-OBSTRUCTION SYSTEM "VarioStress": Description_______________
ANTI-OBSTRUCTION SYSTEM: Programs __________________________________
INVENTION PATENT ___________________________________ 6
TABLE OF CONTENTS
7-8
9
11
12-13
14
15
16
17-19
20
21
21
22
23
24
24
25
26-27
28
29
30-31
32
33
34
35
36
36
37
38
39
40
41
42
43
44-45

PREMIUM22P2014-10-08 5
TROUBLESHOOTING _____________________________________
SPECIFICATIONS_________________________________________
NO STRESS ELECTRIC CIRCUIT AND EMERGENCY STOPS PETROL ______
NO STRESS ELECTRIC CIRCUITS AND EMERGENCY STOPS DIESEL ______
HYDRAULIC DIAGRAM ___________________________________
HYDRAULIC HOSES IDENTIFICATION _____________________
DECLARATION OF CONFORMITY PREMIUM ER________
DECLARATION OF CONFORMITY PREMIUM DRI_______
46-47
48
49
50
51
52
53
54
TABLE OF CONTENTS

PREMIUM22P2014-10-08 6
PATENT FOR INVENTION
Intellectual property law-Books VI
GRANTING DECISION
The General Manager of the National Institute of industrial property has decided
that invention patent # ##-##### the text of which is appended shall be delivered to:
SAELEN S.N.S. Company - FR
The delivery produces its effects for a period of twenty years starting on the date
of deposit of the application, under reserve of payment of the annual royalties.
Mention of the delivery is made in the Official Bulletin of industrial property ###/## of
##:##:## (publication # # ### ###).

PREMIUM22P2014-10-08 7
INTRODUCTION
Thank you for your purchase and your confidence in us.
It is important to read what follows in order for you to fully benefit from your purchase.
Although this machine is simple and easy to use, we recommend reading this manual be-
fore starting to use it.
In order to operate your multi-vegetation chipper in a safe, efficient and effortless manner,
you need to be familiar with the instructions for operation, maintenance and problem-
solving that are described in this manual.
This manual describes all the functions of the PREMIUM chipper. Keep it within reach for
later reference. Please contact your reseller for more information, technical data or if you
want to order an additional copy of this manual.
Safety precautions:
This machine is only suitable for chipping vegetable waste. It may not be operated by
persons younger than 16.
The machine should only be used by persons who have a good physical condition and a
certain technical knowledge.
Maintenance must be done by a qualified technician. All interventions for assembly, dis-
assembly and/or specific maintenance must be handled by a recognized distributor. Before
working on the PREMIUM for maintenance or other purposes, please remove the ignition
key.
Position of the operator: left, right, in front of and behind in this manual are as
seen by the operator from his work station, facing the hopper.
L
Left R Right
F Front
B Behind

PREMIUM22P2014-10-08 8
Safety instructions
This machine is only intended for crushing and shredding plants.
Besides shredding wood and plants, the PREMIUM shredder cannot be
used for any other purpose.
The shredder should only be used by people over 16 years of age.
This machine can only be used by someone who is in good physical condition and who
has some technical knowledge.
Maintenance and repair work should be done by a qualified technician. Assembling,
disassembling and/or specific maintenance work should be performed by an authorized
dealer.
Before beginning work or proceeding to maintenance of the PREMIUM, always remove
the ignition key.
Proceed to maintenance by scrupulously following the instructions.
Eliminate pieces of metal, plastic, rubber or any other materials that may have been mixed
with the wastes.
Always use protection goggles, work gloves and protection against noise;
The machine can in no case be used to transport equipment, material or people.
The machine cannot be used to push or pull anything.
Battery acid is very corrosive. Avoid any contact with the eyes, skin and garments.
Immediately rinse eventual splashes with water and if the case arises, consult a doctor.
Before touching the electric circuit, always disconnect the cable connected to the battery’s +
terminal.
Always keep the battery out of reach of children.
When performing maintenance, do it in a sufficiently lit workshop.
Respect the safety standards prescribed in the motor’s user and maintenance manual.
Keep children away while the machine is in operation or when performing maintenance
work; Do not work in confined space. Do not run the motor in a non ventilated place (risk of
CO² intoxication)
INTRODUCTION

PREMIUM22P2014-10-08 9
When you order spare parts or if you need technical information, please always have the
serial number of your PREMIUM shredder.
The manufacturer’s nameplate is located on the chassis at the front left.
Serial number
The serial number is located at the place
indicated on the photo, it is always com-
posed of five figures sometimes followed
by a letter.
LOCATION OF THE
SERIAL NUMBER

PREMIUM22P2014-10-08 10
The TS Industrie Company guarantees the parts of its PREMIUM shredders against any
defect that could affect their operating. The guarantee applies in all the cases where the
damage is not the result of improper use, abuse or negligence, accidental, act of God or any
other circumstance beyond the control of TS Industrie. This guarantee extends over a
period of one year starting on the date of delivery to the customer and is limited to the
replacement of defective parts and/or of labour.
GUARANTEE CLAIM
A claim in due form shall be presented to TS Industrie, by the origin purchaser for
inspection by an authorized representative of the company.
LIMITS OF LIABILITY
This guarantee replaces all other formal or implicit guarantees as well as any alleged
obligations or responsibilities. We do not assume nor authorize third parties to take
responsibility for the sale of a plant shredder.
This guarantee does not apply to a shredder that has been modified out of our
workshops and that, according to TS Industrie standards, would be affected in its
operation, its safety and its service life.
This guarantee does not cover parts and accessories that are already under their
manufacturer’s guarantee and the servicing of which is covered by the latter’s
administration. Service items such as lubricants, belts, paint and similar are not subject to
guarantee.
USER MANUAL
The purchaser acknowledges having received instructions concerning the correct operation
of the shredder and also acknowledges that TS Industrie cannot assume any responsibility
resulting from the use of his product other than that described in the user manual supplied at
the time of the purchase.
DO NOT FORGET TO REGISTER YOUR GUARANTEE
OTHERWISE IT WILL BECOME INVALID.
GUARANTEE

PREMIUM22P2014-10-08 11
You are responsible for the safe use and the maintenance of your plant shredder. You
should thus make sure that whoever uses, maintains and works with the appliance has
knowledge of the operating and maintenance methods as well as the safety measures to
apply as described in this manual. The user manual informs you on the security practices
to apply when using the plant shredder.
Remember that you are the person in charge of security. Efficient precautions will protect
you as well as those around you. Make sure that ANYONE working with this appliance
knows how to operate and maintain it. It is very important to prevent accidents. to avoid
injury, respect the security measures explained in this manual.
- Before using the plant shredder, an owner has the duty of giving the user
instructions to operators or eventual employees.
- This equipment’s most important safety device is a safe operator. It is an
operator’s duty to read and understand all the security and operating instructions and to
scrupulously follow them. The best way of avoiding accidents.
- No one is supposed to handle the PREMIUM shredder if they have not read and
understood the instructions on the subject. An operator without knowledge exposes
himself and others to risks of accidents.
- It is not allowed to modify the equipment in any way whatever. Any non
authorized modification could affect the operation or the security and eventually
reduce the equipment’s service life.
THINK CAUTION!
WORK IN COMPLETE SECURITY.
SAFETY

PREMIUM22P2014-10-08 12
1) Read and understand the user manual and all the
security symbols before operating, maintaining,
un-jamming or adjusting the shredder.
2) Keep a first aid kit in case of accident.
Keep it in a visible place.
3) Keep a fire extinguisher within reach in case of
need. Keep it in a visible place.
4) Use appropriate protection equipment. Here are a few suggestions,
but do not limit yourself just to this description:
-Helmet and ear protection
-Work shoes with steel non-skid soles
-Protective goggles
-Work gloves and waterproof
garments
5) Never operate without the protector.
6) Keep people away and especially children, when you are using the
shredder.
GENERAL SAFETY

PREMIUM22P2014-10-08 13
Read and understand the user manual and all the security symbols
before operating, maintaining, un-jamming or adjusting the plant
shredder.
Signification of the security adhesives
Protection against noise
Protective goggles
Work gloves and waterproof
Danger rotating knives
Minimum
engine speed Maximum engine speed
Lubrication point
Rotation commands of the conveyor belt:
0: Chipping material (forward operation)
1: Stop the rotation of the feed rolls
2: Releasing material (backward)
GENERAL SAFETY

PREMIUM22P2014-10-08 14
1) Read and understand the user manual as well as all the security signs before any
operating, servicing, adjusting, repairing or un-jamming manoeuvre.
2) Install and make sure that all the protectors and guards are well fixed before starting
or working.
3) Keep hands, feet, hair as well as clothing out of reach of parts in movement.
4) Before performing maintenance, adjustments, repairs or un-jamming of the machine,
put the engine in idle speed with the accelerator handle, wait till all moving parts have
stopped, stop the engine.
5) Place all controls to neutral before starting the machine.
6) Keep people away, especially children before starting.
7) Use protections appropriate to the work to undertake.
8) Always couple the machine horizontally.
To avoid making the machine swing, always
work in a horizontal position if the machine
is unhitched.
9) when shredding, risk of projections of
chips within a 10 metres radius.
SAFE USE

PREMIUM22P2014-10-08 15
1) Follow all the indications in the user manual concerning operating, maintenance and
security.
2) Before performing any maintenance, adjustment, repair or un-jamming of the machine,
put the engine in idle speed with the accelerator handle, declutch the machine and wait till
all the parts in movement have stopped, stop the engine, remove the ignition key.
3) Make sure that all the protectors and guards are efficiently fixed after performing
maintenance or servicing the shredder.
4) Warning! Keep hands, hair and clothing out of reach of moving parts.
5) Install and make sure that all the protectors and all the guards are well fixed before
starting or working.
6) Never wear badly cut, too loose or shredded clothing when working on command
system components.
CONSIGNES DE FONCTIONNEMENT
Read the operating instructions before use
The fuel should be exempt of water and impurities.
Check the tightening of bolts after 30 h, then every 150 h.
Respect the lubricating periodicity
Do not un-jam the machine with the starter or the clutch
SAFE MAINTENANCE

PREMIUM22P2014-10-08 16
1) Comply with the traffic code.
2) Check if the signalisation lights of the equipment are appropriate and in working order.
3) Lower your speed on uneven roads and surfaces.
Hitching to a vehicle:
Always hitch the shredder in a horizontal position in order to prevent the
machine from tipping backwards AND check that the tow bar’s nut joints
are secure on a daily basis to prevent jolting which would damage the
hitch and tow system and reduce its lifespan.
SAFE TRANSPORT
Wear of the coupling:
Check the wear indicator when coupling the machine.
Systematically repleace the had and/or the ball of the coupling of the
vehicle if the indicator is in the MINUS zone. You might loose the chipper
on a bump in the road or against a border.
YOUARE RESPONSIBLE IN CASEANACCIDENT HAPPENS.
Head and/or ball of the
coupling OK Head and/or ballworn

PREMIUM22P2014-10-08 17
DESCRIPTION
The TS Industrie PREMIUM multi plant shredder is intended for the
shredding of plants and branches up to 100 mm in diameter.
The machine consists of the following main components:
(A) : the chassis
(B) : the shredding unit
(C) : the engine and its various drives
(D) : the evacuation shaft
GENERAL DESCRIPTION
AND OPERATION

PREMIUM22P2014-10-08 18
A. The chassis.
The shredder’s chassis serves as support to various PREMIUM components. It allows
displacing the machine by itself.
B. The engine and its drives
The petrol or diesel heat engine is located on top of the shredding unit, it supplies the
energy needed to drive the rotor and the hydraulic system’s oil pump (1).
A 22 HP VANGUARD twin cylinder petrol engine or a 27 HP LOMBARDINI Focs three-
cylinder diesel engine with liquid cooling, both at 3600 rpm. For additional information on
the engines, please refer to the manufacturers’ manuals.
The outlet shaft is equipped with a pulley (2) activating two belts ensuring the rotation of
the shredding rotor. The tension of the belts is adjusted with an idler pulley (3).
The hydraulic system’s oil pump located on the heat engine activates the feeder’s hydraulic
drive.
Petrol model
22P
Diesel model
DRI
GENERAL DESCRIPTION
AND OPERATION

PREMIUM22P2014-10-08 19
C. The shredding unit
It is made up of a feed hopper (1) a feed roller (2) with serrated bars and a rotor that shreds
the matter.
1) Feed cylinder
It leads the matter at constant speed toward the shredding rotor. An anti-jamming
system stops the latter when the rotor’s speed descends too low (jamming at
shredding level), it automatically starts rotating again when the rotor picks up
sufficient speed to shred correctly.
It can be activated in both rotation directions (forward and reverse run) with the
pushers command (3) .
Its rotation speed is adjustable with the knob (4) located on the distributor
2)
Shredding rotor:
Key element of the machine, it shreds the matter brought by the feed roller.
The feeder’s
hydraulic drive is activated by a handrail (1) located under the rear end of the feed hopper.
D. The shaft.
Allows the evacuation of chips. Its upper part swivels over + 180°. Its cap is adjustable in
vertical inclination.
GENERAL DESCRIPTION
AND OPERATION

PREMIUM22P2014-10-08 20
The PREMIUM is equipped with an electric command hydraulic distributor activated
by ‘mushroom’ pushbuttons for the forward and reverse drives and a red ‘hand rail’
command bar for stopping the feed roller.
FORWARD RUN COMMAND
1: To make the feed roller run in forward
drive the red handrail should be pulled back-
ward
2: Press the yellow pushbutton to make the
feed roller run in forward drive.
FEEDER STOP COMMAND
1: Push the red handrail to stop the feed
roller.
(the handrail can be locked in pulled position
and in pushed position)
REVERSE RUN COMMAND
1: To make the feed roller run in reverse
drive, first pull the handrail backward
2: And press the black pushbutton
NB: The feeder can be directly controlled
in forward or reverse run without moving
the handrail
OPERATING OF THE FEEDERS’ COMMANDS
NB: to make the feed roller run in forward drive the engine has to run at
maximum speed.
STARTING