TSindustrie GM10 User manual

OPERATING MANUAL
GM10 / 150 / 190 / 250 / 350 / 450 / 550 / 327 / 431 / 532
WS 10-14 P / WS 10-14 SP / WS 15-27 P / WS 18 D / WS 18 DT
WS 10 PTO / WS 15 PTO / WS 18 PTO / WS 20 PTO / WS 23 PTO

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Kempen, 2020.06.30
EC Declaration of Conformity
Corresponding with the EC Direcve 2006/42/EC
We, TS Industrie GmbH__________________________________________________________________________
Weserstr. 2, 47506 Neukirchen-Vluyn______________________________________________________________
declare on our own responsibility that the product
TS wood shredder type GM10, 150, 170, 190, 250, 327, 350, 431, 450, 532, 550, (including M and Z variaons)
WS 15-27 P, WS 18-35 D, WS 18-35 DT, WS 10 PTO, WS 15 PTO, WS 18PTO, WS 20 PTO/ZS/ZSA, WS 23 PTO/ZS/ZSA
_____________________________________________________________________________________________
which this declaraon relates to, corresponds with the relevant basic health and safety requirements of
EC direcve 2006/42/EC
and the requirements of the other relevant
2014/30/EU
2014/35/EU
_____________________________________________________________________________________________
The technical documents are kept in the main factory.
For correct implementaon of the health and safety requirements specied in the EC direcve, the following norm
(s) and/or technical specicaon(s) are applied:
EN ISO 12100:2010
EN ISO 13857, EN 349+A1, EN ISO 4413, EN ISO 4254-1, RL 2000/14/EG, EN 60529/A2, EN 60204-1/A1, 2016/1628
___________________ ______________________________
(Place and date of issue) ) Mathieu Willerval Technical Manager

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CAUTION!
Before delivery of our machines, they go through a strict quality control in the factory.
Because the machine is no longer under our inuence when it has le the factory, another check by the retail-
er must be made before delivery to the end customer.
The following is to be checked:
- External damages due to transport etc.
- All screws and hose connecons for ghtness
- Oil, water and fuel lling level
- Complete funconal control of all parts
This inspecon is recorded with a stamp and signature on the machine delivery note. There is no claim to war-
ranty without returning the fully completed and signed delivery note!
Furthermore, all screw connecons must be checked for a ght t before inial use and the hose lines che-
cked for areas of abrasion!
Please directly arrange an appointment with your customer for this.
Regular inspecons according to the operang manual are to be met!
Controlled quality - an important step towards customer sasfacon!
Please cooperate!
It is strictly forbidden to use the
machine if emergency stops,
cables, or any other safety
device or control device are
damaged or not present

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Warranties
Processing warranty claims
Warranty claims according to the manufacturer's general terms of business are valid for 1 year from
the date of delivery.
The handover date stated on the machine delivery note is decisive for the me of transfer of risk.
Warranty claims are generally to be reported to the contract retailer making the delivery.
The recorded parts of the delivered machine must generally be kept without any changes due to the
proof reasons unl nal processing of the enforced warranty claim. In the event of a warranty claim,
the claimed part of the machine (or old part) is to be provided free domicile to the manufacturer or
the sales retailer.
A technical change to the machine and/or parts thereof leads to the loss of all warranty claims.
The same applies in the case of incorrect handling or use of lubricants or spare parts and accessories
not approved or specied by the manufacturer. Transport damages and damages that are caused by
normal wear and tear aer inialisaon of the machine are not usually valid for warranty claims.
The delivered machine is to be subjected to the specied obligatory visual checks or inspecons
according to the specied intervals in the maintenance plan provided. In the event of non-
compliance with the obligatory visual checks and inspecon plan, all warranty claims are void.
A further prerequisite for a warranty claim is the submission of full proof of the obligatory visual
checks and inspecons performed.
Any warranty and maintenance work may only be performed by a specialist retailer authorised
by TS.
It is pointed out that the warranty work exceeding a value of 150.00€ must generally be coordinated
with TS and approved by TS. The manufacturer reserves the right to perform the repair himself in
this case.
A prerequisite for enforcement of a warranty claim is the return of the fully completed and signed
machine delivery note.

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Contents
1FOREWORD...........................................................................................................................8
2INTRODUCTION.....................................................................................................................9
3SAFETY REGULATIONS .........................................................................................................10
3.1 Joint Shas ..................................................................................................................14
4PICTOGRAMS ......................................................................................................................15
5TECHNICAL DESCRIPTIONS...................................................................................................16
5.1 Retracon....................................................................................................................16
5.2 Ejecon chimney..........................................................................................................20
5.3 Transport posion........................................................................................................20
5.4 Ejecon ap.................................................................................................................20
5.5 Ejecon cover ..............................................................................................................21
5.6 Clamping device...........................................................................................................21
5.7 Motor rocker ...............................................................................................................22
5.8 Support .......................................................................................................................22
5.9 Rotang ring lock.........................................................................................................22
5.10 Aachment to a vehicle ...............................................................................................23
5.11 GM10M Pull&Push (switching the second wheel) .........................................................23
5.12 Aachment to a tractor................................................................................................24
5.13 Drive on Z-machines.....................................................................................................25
5.14 Pivong Z-machines (special equipment)......................................................................25
5.15 Tesng the blade and counter blade.............................................................................26
5.16 Tesng the safety equipment.......................................................................................26
6OPERATION AND IMPLEMENTATION....................................................................................27
6.1 Funnel ap with manual switching ...............................................................................27
6.2 Funnel ap with electric switching................................................................................28

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6.3 Switch bracket seng..................................................................................................29
6.4 Bracket force seng ....................................................................................................29
6.5 Funnel ap locking.......................................................................................................29
6.6 Material entry and operaon .......................................................................................30
6.7 Operaon....................................................................................................................31
6.8 Noise emissions........................................................................................................... 31
6.9 Blockages ....................................................................................................................32
6.10 Transport posion .......................................................................................................32
6.11 Cleaning the machine................................................................................................... 32
6.12 ABS-System .................................................................................................................33
7MAINTENANCE AND REPAIR................................................................................................34
7.1 Maintenance for wood shredders.................................................................................35
7.2 Checking the screws.....................................................................................................37
7.3 Ball bearings................................................................................................................ 37
7.4 V-belts.........................................................................................................................37
7.5 Hacking blades and counterblades ............................................................................... 38
7.6 Grinding instrucons....................................................................................................41
8LUBRICATION PLAN............................................................................................................. 42
8.1 GM 10 M Pull & Push or WS 10-14 SP ...........................................................................42
8.2 GM 10 M 80km/h or WS 10-14 P ..................................................................................43
8.3 150 M or WS 15-27 P....................................................................................................44
8.4 170/190 M or WS 18-35 D ............................................................................................45
8.5 250M or WS 18-35 DT ..................................................................................................46
8.6 350/450 M................................................................................................................... 47
8.7 550 M.......................................................................................................................... 48
8.8 Z-machines ..................................................................................................................49

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9 Control element of KUBOTA engine………………..………………………..………………….……………………...50
9HMC 542.............................................................................................................................51
9.1 General .......................................................................................................................51
9.2 Programming the parameters ......................................................................................51
9.3 Normal operaon ........................................................................................................51
9.4 view................................................................................................................................52
9.5 Key funcons.................. .............................................................................................53
10 HC 960.............................................................................................................................54
10.1 General .......................................................................................................................54
10.2 Technical data..............................................................................................................54
10.3 AMP plug..................................................................................................................... 55
10.4 Pilot System………………………………………………………………………………………………………………….56
11 BIO HYDRAULIC OIL .........................................................................................................66
12 PREFERRED HVI HYDRAULIC OIL
13 HYDRAULIC PLANS...........................................................................................................67
13.1 WOOD SHREDDER WITH ABS........................................................................................ 67
13.2 WOOD SHREDDER WITH ABS + EPS............................................................................... 68
13.3 GM10 Pull&Push..........................................................................................................69
14 ELECTRICAL DIAGRAMS....................................................................................................70
14.1 170M / 190M / 250M................................................................................................... 70
14.2 350M / 450M / 550M................................................................................................... 73
14.3 General EPS (electric switching).................................................................................... 76
14.4 GM10M.......................................................................................................................78
15 INSPECTIONS...................................................................................................................80

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Foreword
We thank you for your decision to purchase a TS Industrie wood shredder. Your TS Industrie wood shred-
der has been produced with great care to high quality requirements. In order to sasfy these require-
ments, including professional requirements, we ask you to read this operang manual conscienously
and comply with the warning and maintenance instrucons.
We can only provide the full manufacturer's guarantee for the TS Industrie wood shredder with compli-
ance of all maintenance work at the specied intervals.
This operang manual covers several models so the introducon explains how you can nd your way
around with the help of lile pictograms.

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Introduction
This operang manual covers several types
of wood shredders. Some informaon only
relates to certain models which are clearly
marked with the help of lile pictograms.
Please compare the relevant type descrip-
on on your type label with the types listed
below.
Please always state the type and comm.
no. when making enquiries.
Motor machine
GM10M or WS 10-14 SP
150M or WS 15-27 P
190M or WS 18-35 D or WS 18 D
250M or WS 18-35 DT or WS 18-35 DT
350ME/MT
450M
550M
PTO sha machines
GM10Z or WS 10 PTO
170Z or WS 15 PTO
190Z or WS 18PTO
327Z or WS 20 PTO/ZS/ZSA
431Z or WS 23 PTO/ZS/ZSA
532Z
Warning informaon is always shown like this and must be taken into account!

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Safety Regulations
1. The machine may only be used according to the operang manual.
2. The operang manual for the drive motor must also be taken into account for motor ma-
chines.
3. Folding up the extracon extension may only be performed with the hacking disc at a stand-
sll.
4. Maintenance, cleaning and seng work, as well as removing protecve devices, may only be
performed with the motor switched o, ignion switched, uncoupled drive and tools standing
sll. Remove the ignion key so that unintenonal start-up is not possible.
5. Foreign maer, e.g. iron parts and stones etc, must be removed before operaon.
6. Aer maintenance or repair, check whether all protecve devices have been aached.
7. The wood shredder may not be taken into operaon in rooms due to the associated risk of
poisoning.
8. The hacking disc may only be removed once it has come to a standsll. This means that the
drive motor is switched o and the ignion is in the 0-posion.
9. The machine operator is responsible for making sure that third pares are not in the work and
danger zone.
10. In the event of repairs, make sure that only original tested spare parts are used.
11. Only trained persons from 18 years may operate the wood shredder (from 16 years for the
purpose of training, under supervision).

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12. Safety footwear and closely ng clothes as well as work gloves with close ng cus,
ear protectors and goggles must be used.
13. For transport, the wood shredders must be brought into the transport posion:
A) Li up the funnel ap and check whether the lock has clicked in.
B) Take the wood shredder into the transport posion and check whether the security bolts
are clicked in.
C) Turn the ejecon channel so that it does not protrude beyond the side of the machine.
D) Push all parking locks up if necessary
14. When driving on public roads, the lighng must correspond with the German Trac
Road Regulaons.
15. When working, the wood shredder must be posioned steadily in a horizontal posion
and must be secured against rolling away.
16. Single axle motor devices are aached to tracon vehicles and, if available, the park
brake is applied. For operaon without a tracon vehicle, the parking locks (front and back)
must be lowered.
17. Minimum clearance of 10 m from the machine to the ejecon must be maintained due
to safety reasons. The objecon must always be averted by operang personnel
18. You may only reach into the retracon opening with your hands when the motor has
been shut down and the hacking disc has come to a standsll.
19. The authorised hydraulic operang pressure set in the factory may not be changed
Type Operang pressure
GM10M/Z or WS 10-14 SP/PTO
150M or WS 15-27 P
170M/Z
190M/Z or WS 18-35 D or WS 18 D / PTO
250M or WS 18-35 DT or WS 18 DT
327Z or WS 20 PTO
350ME/MT
431Z or WS 23 PTO/S/ZSA
450M
532Z/ZS/ZSA
550M
180 bar
190 bar
190 bar
190 bar
190 bar
190 bar
190 bar
190 bar
190 bar
190 bar
190 bar

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20. Only trunks up to a certain diameter may be processed in the wood shredder.
The following values apply:
21. The hydraulic system must be subjected to an expert inspecon every year. The hydraulic
hoses are to be replaced aer ve years.
22. Do not reach into the supply funnel when lling the wood shredder. Blockages must be dealt
with safely (stop motor, use aids). To push short pieces or branch-like hacking items through,
only use sturdy wooden scks or other aids made of wood. I will wood shredders are only suita-
ble for manual loading. Do not move around the ejecon area.
23. Perform a funcon test every day before inialisaon, especially on the safety equipment
(switch rods, switch locks and o switches on covers of M versions). Hacking blades and counter
blades are also to be tested for funcon and a ght t.
24. Operang personnel must be inducted thoroughly before inialisaon.
25. The hacking disc may only be released once it has come to a full standsll and the motor has
been switched o. For work on the hacking disc or on cung tools, the hacking disc must al-
ways be locked with the supplied hacking disc claw.
26. Danger due to ying parts. Aenon must be paid that parts such as wood chips can also y
out of the funnel in the operang area. Body protecon must always be aached (see page 15).
The machine should be operated to the side of the funnel.
GM10M/Z or WS 10-14 SP/PTO up to ø 10 cm
150M or WS 15-27 P up to ø 15 cm
170M/Z up to ø 16 cm
190M/Z or WS 18-35 D or WS 18 D / PTO up to ø 18 cm
250M or WS 18-35 DT or WS 18-35 DT up to ø 18 cm
327Z or WS 20 PTO/ up to ø 20 cm
350ME/MT up to ø 20 cm
431Z or WS 23 PTO/ZS/ZSA up to ø 23 cm
450M up to ø 23 cm
532Z/ZS/ZSA up to ø 26 cm
550M up to ø 26 cm

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27. Informaon for all motor machines:
The lted posion of the motor may be a maximum of 25° during operaon (driving). With too
lile oil, lubricaon of the motor is not even guaranteed at 25°!
28. GM10M: the motor machine may not be driven in the full power mode. The utmost care must
be taken when driving in reverse. Do not drive backwards towards fences or walls as there is the
risk of crushing.
29. GM10M: Always drive the motor with reduced speed. The vehicle driver is solely responsible
for ensuring that no persons are in the proximity of the machine. A safety distance of at least
10 m should be maintained. When driving, always keep the ejecon chimney at the back, turn it
away from the vehicle driver and push the ap downwards. Otherwise there is a risk that any
chippings stuck in the hacking housing are projected aerwards (risk of injury).
30. Take care on slopes. The machine driver must ensure that the machine is always safely driven
and is kept steady and safe during work.
31. GM10M: when loading, always make sure that the machine is driven straight onto a trailer
otherwise there is the risk of it pping over. The same applies when taking it o the trailer. In this
case, it should be guided down with a safety rope otherwise there is the risk of the machine p-
ping over backwards. Make sure that no persons are within the danger zone when loading the
machine.
32. When loading onto and o trailers, please make sure that the trailer is always secured against
rolling away.
33. When aaching the three-point machine, no persons may remain between the machine and
the tractor. There is a risk of crushing.
34. The PTO sha machine must be suspended on the tractor properly and secured with bolts
and folding splints. The safety pin on the joint sha must click into place when sliding onto the
sha stub!
35. Z-devices: aachment to the tractor takes place in the lowered status (three point) with
ground contact.
36. Z-devices on the axle are suspended on the tractor in the trailer hook and must remain sus-
pending during operaon.
37. For PTO sha drives, aenon is to be paid to the maximum PTO sha speed (type label,
scker).
38. The machine may only be loaded with wood. Make sure that no stones or metals enter the
machine.

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Type Building size Free wheel Slide coupling Free wheel
with slide
coupling
Torque
[Nm]
GM10Z or WS 10 PTO T40 0410
170Z or WS 15 PTO 104 096 900
190Z or WS 18PTO 104 553 1000
327Z or WS 20 PTO/ 104 096 255/2 1000
327ZS 104 096 553 1000
431Z or WS 23 PTO/ 106 096 255/2 1100
431ZS 106 563 1450
532Z 106 096 255/2 1200
Joint Shafts
The following sizes are built in the factory.
Only with free wheel and slide coupling!
Cauon:
Joint shas may only be used up to max. 10° bending angle!
At a bending angle of 10° to 35°, wide angle joint shas are necessary!

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Pictograms
Wear goggles!
Wear ear protectors!
Wear protecve gloves with special close ng
cus!
Wear safety footwear!
Only touch machine parts when they have come
to a complete standsll!
Maintain a sucient distance from rotang ma-
chine parts!

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Pictograms
Never open and remove protecve devices with
the drive running!
Read the operang manual before inialisaon!
Do not remain in the ejecon area when the ma-
chine is running! Danger zone!
Switch the motor o and remove the key before
maintenance and repair work!
Maintain a sucient displace from hot surfaces
(exhaust).
Secure the machine (transport trailer) before
parking against unintenonally rolling away u-
sing wedges.

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Feed area of machine
Hydraulic oil to be used
Tyre air pressure
Fill fuel tank with petrol
Fill fuel tank with diesel
STOP feedrollers
Pictograms
2.5 bar
3.5 bar
4.5 bar

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Technical Descriptions
Ret raction
The wood shredder exclusively serves the purpo-
se of shredding wood (trunks and branches) and
wood-like plants (hedges and bushes). They are
exclusively designed for manual loading.
The items to be hacked or placed on the retrac-
on table and drawn in by the retracon rollers,
then guided against the rotang, closed hacking
disc.
The cung blades aached to the hacking disc
now cut o the retracted material. The horizon-
tally aached lower blade and the vercal up-
right side blade serve as An aachment (counter-
cuer). The cut-o wood chips are transported
through the ejecon channel outside by the ejec-
on wings aached to the hacking disc.

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The retracon rollers are driven by hydraulic motors
and can be controlled with the switch lever in the
direcon of rotaon (forwards, stop, reverse and sa-
fety stop). Also refer to the scker on the side of the
funnel.
Depending on the type, the wood shredder is driven
with a tractor and joint sha or with an aached mo-
tor.
The funnel extension may only be folded up with the
retracon rollers switched o - the switch bracket
must be brought into the emergency stop posion for
this.
The ejecon channel can be pivoted and locked at
short distances. Please make sure that it is never
pivoted into the operang area.
Cauon:
Remaining chippings can be rejected when switching
on the wood shredder.

29/07/2020 20
Ejection chimney
Before beginning work, it is compulsory to ensure that
the ejecon chimney is not poinng towards the opera-
ng area. The ejecon must always take place away
from the operang area.
Impacts are aached to ensure this.
Transport position
Transport posion of the chimney. Before transport,
the ejecon chimney must be locked against the direc-
on of travel. (To the back)
Ejection flap
The ejecon ap can be pivoted from the horizontal to
the vercal posion poinng downwards and progressi-
vely locked.