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  9. Tuff Country 32906 User manual

Tuff Country 32906 User manual

Part # 32906 fits 2013 - 2018 models
Part # 32907 fits 2019 - 2020 models
Part # Description Qty.
*32906-01 Sensor link rods (pair) 13 - 18 1
**32907-01 Sensor link rods (pair) 19 - 20 1
32902-01 Front strut spacer 2
D2PNB Hardware bag 1
32906INST Instruction manual 1
* - Included in the Part # 32906 only
** - Included in the Part # 32907 only
Congratulations on your selection to purchase a Tuff
Country EZ-Ride Suspension System. We at Tuff
Country EZ-Ride Suspension are proud to offer a high
quality product at the industries most competitive
pricing. Thank you for your confidence in us and our
product.
The Tuff Country EZ-Ride Suspension product safety
label that is included in your kit box must be installed
inside the cab in plain view of all occupants.
Make sure to use thread locker or loctite on all new and
stock hardware associated with the installation of this
suspension system.
After the completion of the installation, a front end
alignment is required.
IMPORTANT INFORMATION:
Due to the complexity of the Ram’s factory air ride sys-
tem, we highly recommend using only an experienced
suspension specialist for installation. Tuff Country
is not liable for any costs associated with problems
resulting from improper installation of this system.
All pressurized air suspension components contain
high pressure air (up to 220 psi). Extreme caution must
be used during the installation of this system to pre-
vent component damage or personal injury.
Failure to disable the air suspension system prior to
installation can result in excessive leakage from the
system and damage to the air compressor assembly.
Failure to prevent and check for leaks or restrictions
in the air line connections can result in damage to the
air system compressor, and set error codes, and lock
the ASCM. Only the RAM dealership has the ability to
access and reset the ASCM. The recharging of the sys-
Installation Manual
Ram 1500 4x4 front lift kit-
with ride height sensor links
Part # 32906 & 32907
SS11112020
tem may also be required as well as in depth diagnos-
tics and recalibration of the system to restore proper
function.
Please be aware that some Dodge Ram owners may
experience a vibration in the front end or a violent
shaking vibration of the front wheels when going over
a bump at certain speeds. This is due to the front dif-
ferential and suspension when Dodge Ram trucks are
in 4x4 mode. These two symptoms are often lumped
together and called a “steering ocsilation” however it
isactually two different problems with the Ram Truck.
The 4HI mode vibration is a vibration or shudder that
occurs when accelerating in 4x4 high mode. This
symptom appears isolated to 1500 non-Mega Cab
model trucks and only when in 4-hi mode. Dodge
could not discover why their stock trucks would do
this for some customers and not others, so the final
official statement from Dodge was that there is no
problem and that all of the new Rams will shudder or
shake when in 4x4 high.
Therefore, after installing this kit on your Dodge Ram
truck, if you experience either of the two symptoms
mentioned above, Tuff Country recommends two
options. 1). Remove the kit from the vehicle and send
it back to the company you purchased it from for a full
refund or 2). Install High angle CV joints that will sta-
bilizethe factory vehicles issues.Important customer
information:
Important customer information:
Tuff Country EZ-Ride Suspension highly recommends
that a qualified or a certified mechanic performs this
installation.
It is the responsibility of the customer/installer to
wear safety glasses at all times when performing this
installation.
It is the customers/installers responsibility to read and
understand all steps before installation begins. If you
have any questions or concerns, please contact our
technical department @ (801) 280-2777. Also, the OEM
manual should be used as a reference guide.
This vehicles reaction and handling characteris-
tics may differ from standard cars and/or trucks.
Modifications to improve and/or enhance off road
performance may raise the intended center of gravity.
Extreme caution must be utilized when encountering
driving conditions which may cause vehicle imbal-
ance or loss of control. DRIVE SAFELY! Avoid abrupt
maneuvers: such as sudden sharp turns which could
cause a roll over, resulting in serious injury or death.
It is the customers responsibility to make sure that
a re-torque is performed on all hardware associated
with this suspension system after the first 100 miles
of installation. It is also the customers responsibility
to do a complete re-torque after every 3000 miles or
after every off road use.
After the original installation, Tuff Country EZ-Ride
Suspension also recommends having the alignment
checked every 6 months to ensure proper tracking,
proper wear on tires and front end components. Tuff
Country EZ-Ride Suspension takes no responsibility
for abuse, improper installation or improper suspen-
sion maintenance.
Limited lifetime warranty
Notice to all Tuff Country EZ-Ride Suspension cus-
tomers: It is your responsibility to keep your orig-
inal sales receipt! If failure should occur on any
Tuff Country EZ-Ride Suspension component, your
original sales receipt must accompany the warranted
unit to receive warranty. Warranty will be void if the
customer can not provide the original sales receipt.
Do not install a body lift in conjunction with a sus-
pension system. If a body lift is used in conjunction
with any Tuff Country EZ-Ride Suspension product,
your Tuff Country EZ-Ride Suspension WARRANTY
WILL BE VOID. Tuff Country Inc. (“Tuff Country” )
suspension products are warranted to be free from
defects in material and workmanship for life if pur-
chased, installed and maintained on a non-commer-
cial vehicle; otherwise, for a period of twelve (12)
months, from the date of purchase and installation
on a commercial vehicle, or twelve thousand (12,000)
miles (which ever occurs first). Tuff Country does not
warrant or make any representations concerning Tuff
Country Products when not installed and used strictly
in accordance with the manufacturer’s instructions
for such installation and operation and accordance
with good installation and maintenance practices of
the automotive industry. This warranty does not apply
to the cosmetic finish of Tuff Country products nor
to Tuff Country products which have been altered,
improperly installed, maintained, used or repaired, or
damaged by accident, negligence, misuse or racing.
(“Racing is used in its broadest sense, and, for exam-
ple, without regards to formalities in relation to prizes,
competition, etc.) This warranty is void if the product
is removed from the original vehicle and re-installed
on that or any other vehicle. This warranty is exclusive
and is in lieu of any implied warranty of merchantabi-
lity, fitness for a particular purpose or other warranty
of quality, whether express or implied, except the
warranty of title. All implied warranties are limited to
the duration of this warranty. The remedies set forth
in this warranty are exclusive. This warranty excludes
all labor charges or other incidental of consequential
damages. Any part or product returned for warranty
claim must be returned through the dealer of the dis-
tributor from whom it was purchased. Tuff Country
reserves the right to examine all parts returned to it
for warranty claim to determine whether or not any
such part has failed because of defect in material or
workmanship. The obligation of Tuff Country under
this warranty shall be limited to repairing, replacing
or crediting, at its option, any part or product found
to be so defective. Regardless of whether any part
is repaired, replaced or credited under this warranty,
shipping and/or transportation charges on the return
of such product must be prepaid by the custom-
er under this warranty. Before installation begins,
Tuff Country EZ-Ride Suspension highly recommends
that the installer performs a test drive on the vehi-
cle. During the test drive, check to see if there are
any uncommon sounds or vibrations. If uncommon
sounds or vibrations occur on the test drive, uncom-
mon sounds or vibrations will be enhanced once the
suspension system has been installed. Tuff Country
EZ-Ride Suspension highly recommends notifying the
customer prior to installation to inform the customer
of these issues if they exist.
This Suspension kit comes with (1) installation manual
and some post installation procedure literature and it
is the installers responsibility to make sure that the
customer receives the post installation procedure
literature. If a customer would like a copy of the instal-
lation manual, please have them visit our website at
www.tuffcountry.com. Have them go to the customer
care section to download these instructions. If you
have any questions, please feel free to call us at (801)
280-2777.
Tuff Country Ez-Ride Suspension recommends using
a 295/60/R20 x 9” wheel and an offset of +18. If wider
tires are used, offset wheels may be necessary and
trimming may be required. OE wheels can be used
but are not recommended with tires over 11.5” wide.
Our tire and wheel fitments are only a guideline.
Different production times or tolerances will vary
and this size should only be used as a starting point.
Each vehicle is different and will need to be treated
as such.
Recommended tool selection:
Torque wrench
Standard socket set
Standard wrench set
Metric socket set
Metric wrench set
Tape Measure
With the vehicle sitting on a level surface and under
its own weight, record ride height measurements by
measuring from the center of the wheel hub up to the
leading edge of the front fender. Recorde measure-
ments below.
Pre Installation Measurements:
Driver side front : ____________________________
Passenger side front : ________________________
Post Installation Measurements:
Driver side front : ____________________________
Passenger side front : ________________________
**Photos may vary slightly depending on the
year of the vehicle**
1. To begin installation, park on level ground and put
the vehicle in NORMAL MODE. Turn on JACK MODE;
Settings, Suspensions, Jack Mode, then turn truck off.
block the rear tires of the vehicle so that the vehicle is
stable and can’t roll backwards. Safely lift the front of the
vehicle and support both the driver and passenger side
frame rail with jack stands. Remove the tires and wheels
from both sides.
2. Remove the lower swaybar endlink mounting hardware
at the lower control arm and save the hardware.
3. Remove the lower strut mounting hardware at the lower
control arm and save the hardware.
4. Carefully remove the lower control arm mounting/adjust-
ing bolts so that the lower control arm can be dropped out
of its frame pockets. Special Note: once these bolts are
removed, the lower control arm and front suspension
will be able to drop out quite a bit, be careful not to
over extend any front brakelines or ABS wires.
6. Loosen and remove the air fitting from the top of the
strut.
7. Move to the upper strut mounting hardware and remove
the 3 nuts. Carefully lower the strut assembly out of the
vehicle.
8. Locate a new front strut spacer and install it on the top of
the OE strut. Secure the new spacer to the strut using the
OE hardware. Torque to 45 ft lbs
*Photo above is shown with non-air ride strut. *
9. Locate (3) 3/8” nylock nuts, and (3) 5/16” USS flat
washers from hardware bag D2PNB. Working on the driver
side, install the strut back into the vehicle and start the new
hardware. Only hand tighten at this time.
10. Raise the lower control arm up so that the lower strut
mounting bolt can be re-installed but not tightened yet.
11. Re-install the lower control arm mounting/adjusting
bolts and do not tighten yet.
12. Re-install the sway bar endlink lower mount and secure
using the OE hardware. Torque to 40 ft lbs.
13. Move back to the 3 upper strut mounting hardware and
torque to 30 ft lbs.
14. Re-install the Air fitting on the top of the strut.
15. Re-install the tires and wheels and carefully lower the
vehicle back down to the ground.
16. Jounce the vehicle to get the suspension to settle at
its new ride height.
17. Move back to the lower control arm mounting hardware
and torque to 125 ft lbs. Set them in the center and they
will be adjusted properly at the alignment shop.
18. Move back to the lower strut mounting hardware and
torque to 150 ft lbs.
SENSOR LINK INSTALLATION
2013-2015 - Both ends of the OE link can be popped off
from the ball studs
2016-2018 - OE link can be popped off of uppe control arm
mount, but the lower mount on the sensor arm must be
unbolted.
2019+ - Both ends of the OE link can be popped off from
the ball studs.
1. Pull the sensor link off starting with the top, then unbolt
the bottom if 16-18. If you are having a hard time, grab an
open end wrench (8mm) or equivalent to place behind the
link by each ball joint to help pop off evenly.
The safety clips included are used to lock each ball joint
on after installation. They insert from the bottom of each
ball joint in the small pin hole then wrap around the neck
locking them into place. Please remove locking clips from
both ends of the links before installation.
2. Once you have removed the OE links, press on the
new ones until you hear it pop on. If necessary bolt on the
bottom mount if you vehicle fits that year range.
3. Secure the links with the safety clips provided in each
end.
4. Once, both sides are on and secured, turn truck on and
go through settings and turn JACK MODE off.
How to adjust sensor links
1-2 spins make a significant difference when adjusting,
and you must disconnect 1 end to adjust.
To Lower ride height = Adjust links longer
Offroad 2 not working? = Adjust links longer
To lift ride height = Adjust links shorter
Entry mode not working = Adjust links shorter
Congratulations, installation complete!
After the completion of this installation, Tuff Country
EZ-Ride Suspension recommends taking the vehicle
to an alignment shop and having the proper front end
alignment performed.
Tuff Country Ez-Ride Suspension recommends that a
complete re-torque is done on all the bolts associat-
ed with this suspension system. It is the customers
responsibility to make sure that a re-torque is per-
formed on all hardware associated with this suspen-
sion system after the first 100 miles of the installation.
It is also the customers responsibility to do a complete
re-torque after every 3000 miles or after every offroad
use.

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