Turbo Energy HV Lithium Series User manual

https://www.turbo-e.com/
Instruction
Manual
HV Lithium Series 48V 2,4 kWh Battery

2
Read this manual before installing the battery and follow the instructions
carefully during installation process.
Content
1. Scope ...................................................................................................................... 3
2. Specifications.......................................................................................................... 3
3. Battery Dimensions ................................................................................................. 4
4. Features................................................................................................................... 4
5. Operation................................................................................................................ 5
5.1. Battery Front ..................................................................................................... 5
5.2. Control Module ................................................................................................ 6
5.3. Assembly and Connection.............................................................................. 9
5.3.1. Safety..........................................................................................................9
5.3.2. Items in the pack ..................................................................................... 11
5.3.3. Connections............................................................................................. 12
5.3.4. System Diagram...................................................................................... 15
5.4. Configuration of communications ............................................................... 15
5.4.1. Communication for single BMS (battery string qty. 1 set).................... 16
5.4.2. CAN Communication Mode between MBMS and BMS (battery string
qty. ≤6 set).......................................................................................................... 16
5.4.3. Multi MBMS Communication Mode ....................................................... 17
5.5. Power ON and OFF ........................................................................................ 17
5.5.1. Power ON ................................................................................................. 17
6. System Debug....................................................................................................... 20
7. Trouble Shooting ................................................................................................... 21
8. Appendix............................................................................................................... 23
8.1. Security instructions ........................................................................................ 23
8.2. Safety Warnings.............................................................................................. 23
8.3. Environmental Protection .............................................................................. 24
8.4. Contact Details .............................................................................................. 24

3
1. Scope
This document describes the basic operation of the Turbo Energy brand lithium-
ion rechargeable battery (High Voltage Lithium Series 2.4 kWh model). This
manual contains all the necessary details for understanding the operation of the
equipment and for its correct application.
2. Specifications
HV LS 48V 2,4kWh
Electrical
Nominal Capacity (kWh)
2,40 kWh
Nominal Capacity (Ah)
50 Ah
Nominal Voltage
48V
Cell Voltage
3.2V
Cell Capacity
25 Ah
Charge upper-Voltage
54V
Discharge lower-Voltage
43.5V
Cycle Life
5000 (25ºC)
Physical
Weight
24 kg
Dimensions
442 x 390 x 100 mm
Protection Class
IP20
Battery Type
Li-iron (LFP)
Operation
Max charge/discharge current
50A
Operating Temperature Range
0ºC…50ºC
Storage Temperature
-20ºC…60ºC
Humidity
5%-95%
Other
Transportation Certificate
UN38.3
Battery Cell Quantity (pcs)
30
Battery Module Cell Quantity in Series(pcs)
15
Communication
Compatible CAN y RS-232

4
3. Battery Dimensions
•HV LS 48V 2.4 kWh
4. Features
The HV Lithium Series 48V 2,4 kWh battery has the following features:
•Designed for use in photovoltaic applications.
•Control Module SC0500-100S and SC1000-100S: The control module
manufactured by Pylontech is necessary to monitor batteries operation
and not allowing them to work outside the bounds of the design regime
(V,I).
•Expandability: The system's accumulation capacity can be expanded by
incorporating more batteries.

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5. Operation
5.1. Battery Front
Power Termina +/-
To connect battery series power cables.
Status
Status light: to show the battery module’s status (RUN●, Alarm● and Protection●).
RS232 Terminal
Console Communication Terminal: (RJ45 port) follow RS232 protocol, for manufacturer
or professional engineer to debug or service.
Link Port 0,1
Link Port 0, 1 Communication Terminal: for communication between multiple serial
battery modules and control module.
Power Terminals
Power cable terminals: there are two pair of terminals with same function,
one connects to equipment, the other one paralleling to other battery
module for capacity expanding. For each single module, each terminal
can achieve charging and discharging function.
For power cables uses AMPHENOL connectors. Must keep pressing the
Lock Button during pulling out the power plug.
Power terminal +
Power terminal -
RS232
Port 0
Status
Port 1

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5.2. Control Module
SC0500 & SC1000:
Power Terminal +/-
To connect battery power cables in series.
Power Switch
Switch the battery system’s (control module and high voltage DC power) ON/OFF.
Caution: When the breaker is tripped off because of over current or short circuit, must
wait after 30min to turn on it again, otherwise may cause the breaker damage.
SC0500-100S
SC1000-100S
Related Product
HV LS 48V 2.4/3.5 kWh BP
HV LS 48V 2.4/3.5 kWh BP
Controller Working Voltage
100~430Vdc
200~1000Vdc
System Operation Voltage(Vdc)
100~430Vdc
200~1000Vdc
Charge Current(Max.)(A)
100
100
Discharge Voltage(Vdc)
100~430Vdc
200~1000Vdc
Discharge Current(Max.)(A)
100
100
Self-consumption Power(W)
8
8
Dimension(W*D*H,mm)
442*390*132
442*390*132
Communication
Modbus RTU\CAN
Modbus RTU\CAN
Protection Class
IP20
IP20
Weight(kg)
7
8.5
Operation Life(Years)
15+
15+
Operation Temperature(℃)
-20~65
-20~65
Storage Temperature(℃)
-40~80
-40~80
Product Certificate
TUV, CE
TUV, CE

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External Power Terminal +/-
Connect battery system with Inverter.
Dry Contact Terminal
Dry Contact Terminal: provided 2 input and 4 output dry contact signal.
Reset
Reset Button: Long press this button to restart the battery system.
ADD
ADD Switch is a 6 bit dial switches to manually distribute the communication address
of the battery system. Nether position is OFF, means “0”. Upper position is ON, means
“1”. For BMS, 1st bit to 5th bit is for address allocation, and the 6th bit dial switch support
a 120Ωresistance (Terminal Resistance).
Start
Start function: press more than 5sec until the buzzer rings, to turn on controller.
Black start function: when system turned on and during self-check process, , press and
hold the start button again for more than 5sec, and relay will close for 10 min
CAN / RS485
CAN Communication Terminal: (RJ45 port) follow CAN protocol, for communication
between battery system and Inverter.
RS485 Communication Terminal: (RJ45 port) follow Modbus RTU protocol, for
communication between battery system and Inverter.
RS232 Terminal
Console Communication Terminal: (RJ45 port) follow RS232 protocol, for manufacturer
or professional engineer to debug or service.
Link Port 1
Link Port 1 Communication Terminal: (RJ45 port) for communication between multiple
serial battery modules and control module.
Definition of RJ45 Port Pin
No.
CAN
RS485
RS232 Pin
1
---
---
---
2
GND
---
---
3
---
---
TX
4
CANH
---
---
5
CANL
---
---
6
---
GND
RX
7
---
RS485A
---
8
---
RS485B
GND

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12VDC Output Terminal
Power supply for 3rd level control module, with 12VDC cable:
Status
Status light: to show the battery module’s status (RUN●, Alarm● and Protection●).
LED Status Indicators
Battery capacity indicator: 4 green lamps, each light represents 25% capacity.
LED Indicators Instructions
Battery
Statues
Protection /
Alarm /
Normal
RUN
ALM
PRC
Capacity SOC
Descriptions
●
●
●
●
●
●
●
Shut Down
Off
Off
Off
Off
Off
Off
Off
All off
Sleep
Normal
Flash
1
Off
Off
Off
Off
Off
Off
Indicates Sleep Mode,
to save the power.
Standby
Normal
Flash
1
Off
Off
Off
Off
Off
Off
Indicates Standby
mode.
Alarm
Off
Light
Off
Off
Off
Off
Off
Indicates the battery is
low or high
Charge
Normal
Light
Off
Off
The highest capacity
indicator LED flashes
(flash 2), others lighting
The highest capacity
indicator LED flashes
(flash 2), others lighting
Alarm
Off
Light
Off
Protection
Off
Off
Light
Off
Off
Off
Off
Stop charging, PRC
lighting
Discharge
Normal
Flash
3
Off
Off
Indicate based on
capacity
Indicate based on
capacity
Alarm
Off
Light
Off
Protection
Off
Off
Light
Stop discharging, PRC
lighting
Abnormal
Protection
Off
Off
Light
Off
Off
Off
Off
Stop
charging/discharging,
PRC lighting

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Note: The flashing instructions, flash 1 –0.25s light / off 3.75 seconds; flash 2 - 0.5s light /
0.5s off; flash 3 - 0.5s light / 1.5s off.
5.3. Assembly and Connection
5.3.1. Safety
The following tools are required to install the battery pack:
Wire Cutter
Crimping Modular Plier
Cable Ties
Screw Driver Set
Electric Screw Driver
Adjustable Wrench
Sleeve Piece
1000VDC Multimeter
NOTE
Use properly insulated tools to prevent accidental electric shock or short circuits.
If insulated tools are not available, cover the entire exposed metal surfaces with
available insulated alternatives, except their tips, with electrical tape.
Safety Gear
It is recommended to wear the following safety gear when dealing with the battery pack.
Insulated gloves Safety goggles Safety shoes

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Cleaning
The battery system has high voltage connectors. The clean condition will cause the
isolation characteristic of the system.
Before installation and system working must clean the dust and iron scurf to keep the
environments cleaning. And the environment must have certain anti-dust ability.
The system after long term running must check the humidity and dust cover or not. If
heavy dust cover with high humidity on the system should stop the system running and
make clean specially for the high voltage connectors.
Danger: the power cables and plugs still have high voltage DC power from serial
connected battery modules (battery module can’t be turned off), must be
careful to handle the Power Plugs.
Temperature
System working temperature range: 0℃～50℃; Optimum temperature: 18℃～28℃.
Caution: Out of the working temperature range may cause the battery reduces the cycle
of life even cause the battery system over / low temperature alarm or protection.
Cooling System
The room must be equipped with cooling system.
Caution: Out of the working temperature range may cause the battery reduces the cycle
of life even cause the battery system over / low temperature alarm or protection.
Heating System
The room must be equipped with heating system. If the environment is lower than 0℃,
must turn on the heating system at first.
Caution: Out of the working temperature range may cause the battery reduces the cycle
of life even cause the battery system over / low temperature alarm or protection.
Fire-extinguisher System
The room must be equipped with fire-extinguisher system for lithium-ion battery.
The fire system needs to be regularly checked to be in normal condition. Refer to the
using and maintenance requirements of local fire equipment relevant.
Grounding System
Before the battery installation must sure the grounding point of the basement is stable
and reliable. If the battery system is installed in an independent equipment cabin (e.g.
container), must make sure the grounding of the cabin is stable and reliable.
The resistance of the grounding system must ≤100mΩ